Hoshizaki F-801MAH User manual

NO.
JULY 29, 2004
ISSUED:
71232
PARTS LIST
HOSHIZAKI
MODULAR FLAKER
MODEL
F-801MAH/-C
F-801MWH/-C
APR. 22, 1999REVISED:

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CONTENTS
MATERIAL ABBREVIATIONS .............................................................................................. 4
A. ICE FLAKER ASSEMBLY ................................................................................................ 5
F-801MAH/-C ................................................................................................................... 5
F-801MWH/-C .................................................................................................................. 8
B. ICE MAKING UNIT ......................................................................................................... 11
F-801MAH, MWH ........................................................................................................... 11
F-801MAH-C, MWH-C ................................................................................................... 13
C. REFRIGERATION UNIT ............................................................................................... 15
F-801MAH/-C ................................................................................................................. 15
F-801MWH/-C ................................................................................................................ 17
D. WATER CIRCUIT .......................................................................................................... 19
F-801MAH/-C, MWH/-C ................................................................................................. 19
E. CONTROL BOX ASSEMBLY ........................................................................................ 21
F-801MAH/-C, MWH/-C ................................................................................................. 21
F. CHUTE ASSEMBLY ...................................................................................................... 23
F-801MAH/-C, MWH/-C ................................................................................................. 23
G. LABEL LOCATION ........................................................................................................ 25
F-801MAH/-C ................................................................................................................. 25
F-801MWH/-C ................................................................................................................ 27
H. ACCESSORIES............................................................................................................ 29
F-801MAH/-C, MWH/-C ................................................................................................. 29

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F-801MAH N-0 November 2003
P-0 January 2004
P-1 June 2004
F-801MAH-C P-0 February 2004
P-1 June 2004
F-801MWH P-0 January 2004
F-801MWH-C P-0 March 2004

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MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitritrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrafluoroethylene = Teflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
K-0
Designates the year. "K" indicates the year 2000. Years progress or regress in alphabetical order.
"J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped.
Designates significant part changes within the same year. Base is 0 and this number advances for
each change.
Example: P-1
"P" indicates 2004.
"1" indicates the first significant part change for 2004.
MARKS LOCATED UNDER THE AUXILIARY CODE
- = Part deleted.
x = Part deleted and replaced by "o" part.
o = New part in place of "x" part.

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A. ICE FLAKER ASSEMBLY
F-801MAH/-C
N-0, P-0, P-1

6
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
N-0
P-0
P-1
B ICE MAKING UNIT (F-801MAH) 3A1600A01 1 1
(F-801MAH-C) 3A1600A02 1 1
B1 SOCKET HEAD HEX BOLT 8X110, SS 7S12-0811 3 3
B2 SPLIT LOCK WASHER 8, SS 7L22-0800 3 3
C REFRIGERATION UNIT - 2A3030A02 1 1
D WATER CIRCUIT HS-2025 2A1966A01 1 1
E CONTROL BOX ASSEMBLY - 2A3026A01 1 1
E1 TRUSS HEAD SCREW 4X8 7C31-0408 3 3
F CHUTE ASSEMBLY HS-2024 2A1705A04 1 1
G LABEL LOCATION (F-801MAH) 2A3027A01 1 1
(F-801MAH-C) 2A3027A02 1 1
1 CHASSIS GS 2A1176G04 1 1
2 REAR PANEL GS 2A1834G01 1 1
2A T2 SCREW 4X8 7P31-0408 4 4
3 JUNCTION BOX COVER GS 433410-01 1 1
3A T2 SCREW 4X8 7P31-0408 1 1
4 SIDE FRAME (R) GS 2A1545G01 1 1
4A TRUSS HEAD SCREW 4X8 7C31-0408 2 2
5 FRONT FRAME GS 3A1635G01 1 1
5A TRUSS HEAD SCREW 4X8 7C31-0408 2 2
6 RESERVOIR BRACKET GS 2A1060-01 1 1
6A T2 SCREW 4X8 7P31-0408 4 4
7 DRAIN PAN ABS 323765G02 1 1
8 STRAP GS 4A1474-01 1 1
8A T3 SCREW 5X12 7G31-0512 2 2
9 PUSH RETAINER 94807A024 4A2414-01 3 3
10 CLAMP WS75-75-C 4A0337-12 3 3
11 BUSHING SB-562-7 420470-09 1 1
12 RING PA 432661-02 1 1
13 “O” RING G70 7616-G070 1 1
14 PACKING-SPOUT EPDM 321037-01 1 1
15 SPOUT PC 104797-01 1 1
16 THUMBSCREW SS, ABS 415949G08 5 5
17 STRAP SS 321038G02 1 1
18 STRAP SS 328703-02 1 1
18A WING NUT 6, SS 7E12-0600 2 2
19 BUSHING SB-1500-21 420470-06 4 4
20 BARRIER GS 4A0688-01 1 1
20A TRUSS HEAD SCREW 4X8 7C31-0408 2 2
21 BUSHING SR-30-1 420472-03 2 2
22 WIRE SADDLE LWS-2NS 4A0338-02 5 5
23 WIRE SADDLE LWS-4NS 4A0338-04 4 4
TITLE: A. ICE FLAKER ASSEMBLY MODEL: F-801MAH/-C
REQUIRED NUMBER

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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
N-0
P-0
P-1
24 SCREW-GROUNDING BRASS 433304-02 1 1
25 SIDE PANEL (RIGHT) SS 2A2073G01 1 1
25A TRUSS HEAD SCREW 4X8, SS 7C32-0408 1 1
26 SIDE PANEL (LEFT) SS 2A2072G01 1 1
26A TRUSS HEAD SCREW 4X8, SS 7C32-0408 1 1
27 TOP PANEL SS 2A2064-01 1 1
28 FRONT PANEL SS 2A2124-01 1 1
29 LOUVER (A) PP 1A0547-01 1 1
30 AIR FILTER (A) - 2A2062G01 1 1
31 CABLE TIE CV-150 7920-0003 1 1
32 SQUARE WASHER BRASS 433537-02 1 1
33 BRACKET-CHUTE SS 4A1712-01 1 1
34 FT SCREW 4X8, SS 7F32-0408 2 2
35 FT SCREW 4X8, SS 7F32-0408 2 2
36 TRUSS HEAD SCREW 4X8 7C31-0408 1 1
37 BUSHING OCB-625 428394-03 1 1
TITLE: A. ICE FLAKER ASSEMBLY MODEL: F-801MAH/-C
REQUIRED NUMBER

8
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A. ICE FLAKER ASSEMBLY
F-801MWH/-C
P-0

9
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
P-0
B ICE MAKING UNIT (F-801MWH) 3A1600A01 1
(F-801MWH-C) 3A1600A02 1
B1 SOCKET HEAD HEX BOLT 8X110, SS 7S12-0811 3
B2 SPLIT LOCK WASHER 8, SS 7L22-0800 3
C REFRIGERATION UNIT - 2A3053A01 1
D WATER CIRCUIT HS-2025 2A1966A01 1
E CONTROL BOX ASSEMBLY HS-2068 2A3028A01 1
E1 TRUSS HEAD SCREW 4X8 7C31-0408 3
F CHUTE ASSEMBLY HS-2024 2A1705A04 1
G LABEL LOCATION (F-801MWH) 2A3027A03 1
(F-801MWH-C) 2A3027A04 1
1 CHASSIS GS 2A1176G04 1
2 REAR PANEL GS 2A1836G01 1
2A T2 SCREW 4X8 7P31-0408 4
3 JUNCTION BOX COVER GS 433410-01 1
3A T2 SCREW 4X8 7P31-0408 1
4 SIDE FRAME (R) GS 2A1545G01 1
4A TRUSS HEAD SCREW 4X8 7C31-0408 2
5 FRONT FRAME GS 3A1635G01 1
5A TRUSS HEAD SCREW 4X8 7C31-0408 2
6 RESERVOIR BRACKET GS 2A1059-01 1
6A T2 SCREW 4X8 7P31-0408 4
7 DRAIN PAN ABS 323765G02 1
8 STRAP GS 4A1474-01 1
8A T3 SCREW 5X12 7G31-0512 2
9 CLAMP WS75-75-C 4A0337-12 3
10 LOUVER (A) PP 1A0547-01 1
11 RING PA 432661-02 1
12 “O”RING G70 7616-G070 1
13 PACKING-SPOUT EPDM 321037-01 1
14 SPOUT PC 104797-01 1
15 THUMBSCREW SS, ABS 415949G08 5
16 STRAP SS 321038G02 1
17 STRAP SS 328703-02 1
17A WING NUT 6, SS 7E12-0600 2
18 PUSH RETAINER 94807A024 4A2414-01 3
19 BUSHING SB-1500-21 420470-06 5
20 BARRIER GS 4A0688-01 1
20A TRUSS HEAD SCREW 4X8 7C31-0408 2
21 BUSHING SR-30-1 420472-03 2
22 WIRE SADDLE LWS-2NS 4A0338-02 5
23 SQUARE WASHER BRASS 433537-02 1
TITLE: A. ICE FLAKER ASSEMBLY MODEL: F-801MWH/-C
REQUIRED NUMBER

10
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
P-0
24 SCREW-GROUNDING BRASS 433304-02 1
25 SIDE PANEL (RIGHT) SS 2A2073G01 1
25A TRUSS HEAD SCREW 4X8, SS 7C32-0408 1
26 SIDE PANEL (LEFT) SS 2A2072G01 1
26A TRUSS HEAD SCREW 4X8, SS 7C32-0408 1
27 TOP PANEL SS 2A2064-01 1
28 FRONT PANEL SS 2A2124-01 1
29 WIRE SADDLE LWS-4NS 4A0338-04 4
30 BRACKET-CHUTE SS 4A1712-01 1
31 AIR FILTER (A) - 2A2062G01 1
32 TRUSS HEAD SCREW 4X8 7C31-0408 1
33 FT SCREW 4X8, SS 7F32-0408 2
34 FT SCREW 4X8, SS 7F32-0408 2
35 BUSHING OCB-625 428394-03 1
TITLE: A. ICE FLAKER ASSEMBLY MODEL: F-801MWH/-C
REQUIRED NUMBER

11
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B. ICE MAKING UNIT
F-801MAH, MWH
N-0, P-0, P-1

12
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
N-0
P-0
P-1
1 GEAR MOTOR MGZ2200UL - 150A 4A2007-01 1 1
2 BARRIER - GEAR MOTOR GS 3A1732-01 1 1
2A TRUSS HEAD SCREW 4X8, SS 7C32-0408 2 2
3 COUPLING - SPLINE SS 414137-01 1 1
4 HOUSING BRASS 2A1977G01 1 1
5“O”RING G65 7616-G065 1 1
6 MECHANICAL SEAL HK9A-MN 432492-01 1 1
7 AUGER SS 2A0932G02 1 1
8 EVAPORATOR - 2A1227G01 1 1
8A SOCKET HEAD CAP SCREW 8X12, SS 7S12-0812 4 4
8B SPLIT LOCK WASHER 8, SS 7L22-0800 4 4
9 EXTRUDING HEAD / 70F SS 3A2175G01 1 1
10 SOCKET HEAD CAP SCREW 8X14, SS 429121-01 4 4
11 WASHER SS 427184-01 4 4
12 CUTTER SS 3A1395-02 1 1
12A HEX HEAD BOLT 10X30, SS 7B02-1030 1 1
12B SPLIT LOCK WASHER 10, SS 7L22-1000 1 1
13 DOWEL PIN SS, 4X16 713S-0416 1 1
14 HEX BOLT 8X30, SS 7B02-0830 6 6
15 PLAIN WASHER 8, SS 7W22-0800 6 6
16 SPLIT LOCK WASHER 8, SS 7L22-0800 6 6
TITLE: B. ICE MAKING UNIT MODEL: F-801MAH, MWH
REQUIRED NUMBER

13
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B. ICE MAKING UNIT
F-801MAH-C, MWH-C
N-0, P-0, P-1

14
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
N-0
P-0
P-1
1 GEAR MOTOR MGZ2200UL - 150A 4A2007-01 1 1
2 BARRIER - GEAR MOTOR GS 3A1732-01 1 1
2A TRUSS HEAD SCREW 4X8, SS 7C32-0408 2 2
3 COUPLING - SPLINE SS 414137-01 1 1
4 HOUSING BRASS 2A1977G01 1 1
5“O”RING G65 7616-G065 1 1
6 MECHANICAL SEAL HK9A-MN 432492-01 1 1
7 AUGER SS 2A0932G02 1 1
8 EVAPORATOR - 2A1227G01 1 1
8A SOCKET HEAD CAP SCREW 8X12, SS 7S12-0812 4 4
8B SPLIT LOCK WASHER 8, SS 7L22-0800 4 4
9 EXTRUDING HEAD / 70N SS 3A2176G01 1 1
10 SOCKET HEAD CAP SCREW 8X14, SS 429121-01 4 4
11 WASHER SS 427184-01 4 4
12 CUTTER SS 327145-01 1 1
12A HEX HEAD BOLT 10X30, SS 7B02-1030 1 1
12B SPLIT LOCK WASHER 10, SS 7L22-1000 1 1
13 DOWEL PIN SS, 4X16 713S-0416 1 1
14 HEX BOLT 8X30, SS 7B02-0830 6 6
15 PLAIN WASHER 8, SS 7W22-0800 6 6
16 SPLIT LOCK WASHER 8, SS 7L22-0800 6 6
17 HEATER - 4A2292-01 1 1
18 SPRING - 4A2292F01 1 1
TITLE: B. ICE MAKING UNIT MODEL: F-801MAH-C, MWH-C
REQUIRED NUMBER

15
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C. REFRIGERATION UNIT
F-801MAH/-C
N-0, P-0, P-1

16
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
N-0
P-0
P-1
1 COMPRESSOR RS43C2E-CAA 4A2300-01 1 1
2 BOLT 8X45 437889-01 4 4
3 CONDENSER-AIR COOLED 967307C 211663-02 1 1
3A FT SCREW 4X8, SS 7F32-0408 4 4
4 SHROUD GS 2A0449-01 1 1
4A T2 SCREW 4X8 7P31-0408 6 6
5 FAN MOTOR BRACKET GS 3A0341-01 1 1
5A HEX HEAD BOLT W/WASHER 5X12, SS 7B0230512 4 4
6 FAN MOTOR U90B1 7190-1031 440911-01 1 x1
5KCP84DFK148S 4A3158-01 o1
7 FAN BLADE AD12CW25 4A0197-01 1 1
8 DRIER ATCH- 032S 4A1113-01 1 1
9 COPPER TUBE (A) - HIGH SIDE COPPER 3A0928G01 1 1
10 COPPER TUBE (B) -HIGH SIDE COPPER 3A0921-01 1 1
11 COPPER TUBE-PROCESS COPPER 4A1365-01 1 1
12 CLAMP 443461-01 1 1
13 COPPER TUBE - HEAT EXCHANGER COPPER 3A3111G01 1 1
14 EXPANSION VALVE AN-1-SC 4A1117-01 1 1
15 EXPANSION VALVE COVER PE FOAM 4A1168-01 1 1
16 COPPER TUBE-ACCESS VALVE COPPER 4A1364G01 1 1
17 PRESSURE SWITCH ACB-2UB04 433441-05 1 1
18 PRESSURE SWITCH BRACKET GS 434938-01 1 1
18A T2 SCREW 4X8 7P31-0408 1 1
19 CABLE TIE CV-150 7920-0003 12 12
20 GROMMET 027-0073-00 434403-01 4 4
21 SPACER 027-0072-02 434404-01 4 4
22 INSULATION TUBE L=130 7762-2943 1 1
23 INSULATION TUBE L=170 7762-1330 1 1
24 INSULATION TUBE L=400 7762-0717 1 1
25 HOLDER/EXP.VALVE-1/2 SS 3A0112-01 1 1
26 SELF- LOCKING NUT NO. 8-32 7N21I0832 4 4
27 DRIER BRACKET GS 445847-01 1 1
27A FT SCREW 4X8 7F31-0408 1 1
28 TEE 111-2 436000-01 1 1
29 TERMINAL COVER - 4A2300F01 1 1
30 SPRING CLIP - 4A2300F02 1 1
TITLE: C. REFRIGERATION UNIT MODEL: F-801MAH/-C
REQUIRED NUMBER

17
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C. REFRIGERATION UNIT
F-801MWH/-C
P-0

18
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
P-0
1 COMPRESSOR RS43C2E-CAA 4A2300-01 1
2 CONDENSER-WATER COOLED HS-0162 2A2359G03 1
2A HEX HEAD BOLT W/WASHER (LF) 5X12, SS 7B0230512 2
3 WATER REGULATOR V46EA-7 4A0911-04 1
3A TRUSS HEAD SCREW 4X6 7C31-0406 2
4 TERMINAL COVER - 4A2300F01 1
5 DRIER ATCH-032S 4A1113-01 1
6 COPPER TUBE (A) - HIGH SIDE COPPER 3A2184G01 1
7 COPPER TUBE (B) - HIGH SIDE COPPER 3A0921-01 1
8 COPPER TUBE - ACCESS VALVE COPPER 4A1364G01 1
9 CLAMP 443461-01 1
10 COPPER TUBE - HEAT EXCHANGER COPPER 3A3111G01 1
11 EXPANSION VALVE AN-1-SC 4A1117-01 1
12 DRIER BRACKET GS 445847-01 1
12A FT SCREW 4X8 7F31-0408 1
13 COPPER TUBE-DRIER COPPER 3A2186G01 1
14 COPPER TUBE-PROCESS COPPER 4A1365-01 1
15 EXPANSION VALVE COVER PE FOAM 4A1168-01 1
16 PRESSURE SWITCH ACB-2UB04 433441-05 1
17 PRESSURE SWITCH BRACKET GS 434938-01 1
17A T2 SCREW 4X8 7P31-0408 1
18 COPPER TUBE-WATER INLET COPPER 3A2187G01 1
18A T2 SCREW 4X8 7P31-0408 2
19 COPPER TUBE-WATER OUTLET COPPER 3A2188G01 1
20 CABLE TIE 8911-0150 16
21 GROMMET 027-0073-00 434403-01 4
22 SPACER 027-0072-02 434404-01 4
23 BOLT 8X45 437889-01 4
24 INSULATION TUBE L=130 7762-2943 1
25 INSULATION TUBE L=170 7762-1330 1
26 INSULATION TUBE L=400 7762-0717 1
27 HOLDER/EXP. VALVE-1/2 SS 3A0112-01 1
28 WASHER - 4A0655-03 2
29 TEE 111-2 436000-01 1
30 MALE CONNECTOR 48F-8-6 4A1087-01 1
31 SPRING CLIP - 4A2300F02 1
TITLE: C. REFRIGERATION UNIT MODEL: F-801MWH/-C
REQUIRED NUMBER

19
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D. WATER CIRCUIT
F-801MAH/-C, MWH/-C
N-0, P-0, P-1

20
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INDEX
NO.
DESCRIPTION MATERIAL OR
MODEL NUMBER
PART
NUMBER
N-0
P-0
P-1
1 WATER SUPPLY PIPE COPPER 4A0891G01 1 1
1A T2 SCREW 4X8 7P31-0408 2 2
2 WASHER K-59963 4A0867-01 1 1
3 WATER VALVE S-30 4A0865-01 1 1
3A T2 SCREW 4X8, SS 7P32-0408 2 2
4 RESERVOIR PP 2A0753-01 1 1
5 SEPARATOR-RESERVOIR ABS 4A1255-01 1 1
6 FLOAT SWITCH TW-1221-101 435490-01 1 1
7 RESERVOIR COVER PP 214810-01 1 1
8 INLET- RESERVOIR SI.R. 4A0869-01 1 1
9 WATER VALVE DSVP12 4A2772-01 1 1
9A T2 SCREW 4X8 7P31-0408 2 2
10 VINYL HOSE L=67 7716-0913 1 1
10A HOSE CLAMP 2318 HC 531 4A2017-08 2 2
11 SILICONE HOSE L=440 7730-1822 1 1
11A CABLE TIE CV-150 7920-0003 2 2
12 VINYL HOSE L=460 7725-1923 1 1
12A CABLE TIE CV-150 7920-0003 2 2
13 FITTING COPPER 4A0776G01 1 1
13A T2 SCREW 4X6 7P31-0406 2 2
14 WATER VALVE BRACKET GS 3A0553-01 1 1
14A T2 SCREW 4X8 7P31-0408 3 3
15 WATER VALVE BRACKET (D) GS 3A0554-01 1 1
15A T2 SCREW 4X8 7P31-0408 2 2
16 SILICONE HOSE L=225 7730I3896 1 1
16A HOSE CLAMP 2318 HC 531 4A2017-08 2 2
17 VINYL HOSE L=400 7716-2025 1 1
17A HOSE CLAMP 2338 HC 953 4A2017-01 1 1
17B HOSE CLAMP 2342 HC 1031 4A2017-02 1 1
18 RESERVOIR HOSE EPDM 4A1165-06 1 1
18A HOSE CLAMP 2326 HC 692 4A2017-05 1 1
18B HOSE CLAMP 2330 HC 750 4A2017-06 1 1
TITLE: D. WATER CIRCUIT MODEL: F-801MAH/-C, MWH/-C
REQUIRED NUMBER