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Service
Manual
SERIES
700
MODULAR
CUBED
ICE
MAKER
6/90
161951804
INTRODUCTION
We
have strived
to
produce
a
quality product.
thus
insuring trouble-free operation.
This
manual has been prepared to
assist
servicemen and users with information
concerning installation, construction and maintenance
of
the ice making.
equipment.
The
problems of the serviceman and user have been given special
attention
in
the development and engineering
of
our icwakers.
The design has been kept simple,
If
you encounter
a
problem which
is
not covered in this manual, please feel
free
to
write or call.
We
will
be happy to assist you in any
way
we
can.
When writing, please state the model and serial number
of
the machine.
Address
a1
1
correspondence to:
-
-
A
Product
of
IMI
Cornelius lnc.
One Cornelius Place
Anoka,
MN
55303-1592
Phone 800-554-3526
Fax
61
2-422-3232
PRINTED
IN
USA
1
TABLE OF CONTENTS
INTRODUCTION
..........................
1
TABLE
OF
CONTENTS
.......................
2
..
SPECIFICATIONS
.........................
3
INSTALLATION AND START-UP
...................
4-10
REFRIGERANT CIRCUIT REMOTE CONDENSER UNITS
...........
11
ELECTRICAL CIRCUIT SEQUENCE OF OPERATION
............
12
ADJUSTMENT FOR ICE BRIDGE THICKNESS
..............
12
ADJUSTMENT AND CHECK-OUT FOR OPTICAL HARVEST
.
BIN SENSOR
...
13
WIRING AND SCHEMATIC DIAGRAMS
.................
14-16
SANITIZING AND CLEANING PROCEDURE
...............
17
WATER TREATMENT
........................
18
WINTER STORAGE
.........................
19
CLEANING THE CONDENSER
.....................
19
SERVICE ANALYSIS
........................
20-22
INSTRUCTIONS FOR REMOVAL AND RE-INSTALLATION
OF SOLID STATE CONTROL
..................
23
PARTSLIST
...........................
24
ILLUSTRATED PARTS BREAKDOWN
..................
25
REMOTE CONDENSER ILLUSTRATED PARTS BREAKDOWN
..........
26
2
Specifications
:Remocc-Air)
NOTE:
REMOTE
UNJTDESJGNED
FOR
USE
WITH
CS*
I20
REMOTE
CONDENSER
SERIES
700
ouoide
&
'F
SO'
625 353
5
30
70'
613 543
5
20
570
505
480
I
IO'
500
4
50
425
MU
VIEW
6
WIN
C
€L€ClM%L
CONNECTION
I
I
I
I
I
umou
ww
--
ar.n
METRICDIMENSIONS
SHOWN
IN PARENTHESES
L
COMPRESSOR
ELECTRICAL RATING
..........
1
H.
P.
COMPRESSOR MODEL
................
Tee. AJ-7510K
CONDENSER.
...................
Air
or water cooled
REFRIGERBNT CHARGE
...............
Air
cooled-31
02.
R502
Water cooled-24
02.
R502
REFRIGERANT CONTROL.
....
TXV
SUPERHEAT SETTING
...
VOLTAGE.
..........
INLET WATER
SUPPLY
.....
TOTAL
AMP DRAW
.......
DRAIN
STUB
....
CRANKC
AS
E
PK
E'S
S'u
<E
KE
GUL
AT
o
R
....
....
....
....
....
....
SETTING
Remote
ai
r
cooled-270
TXV
6O
3/8"
SAE
male flare
11.5
T/2"
0.0.
tube
50
PSI
208-230/
60/
1
R502
3
IN$TALLAlION
INSTRUCTIONS
A.
UNPACKING
1.
Uncrate machine and/or bin by removing the staples from around
the
bottom
of cardboard crate and
lift
off.
Remove bolts fastening the crate skid to the bottom
of
the unit.
auxiliary.legs have been purchased for the bin, they should be installed
at
this time.
2.
If
8.
LEVELING
If
legs
are
used,.adjust the leveling legs of the storage bin
until
the
unit is level and all four
(4)
legs
are insolid contact with the
floor.
Leveling
is
very important to obtain proper draining and to maintain the
;
proper level in the water pan of the ice cuber.
NOTE:
If
the bin
is
to be installed flush to the
floor,
the machine must
be sealed to the floor
with
an approved mastic such
as
Sears
13803-0
Caulk,
Dow
R.T.V.
101, 102
or
G.
E,
731,
732.
This is an
N.S.F.
requirement and
is
the responsibility
of
the installer.
c.
UNIT
LOCATION
1.
Allow
at
least
a
minimum of six
(6)
inches at the rear and side of the
ice machine for proper
air
circulation.
This unit has been designed to be installed in
an
indoor location wnich
temperatures should never exceed
100
degrees nor fall below
50
degrees.
(Temperatures above 100 degrees
will
cut the ice making capacity below
an economical level
;
temperatures below
50
.degrees
will
cause a
malfunction of thermostatic sensors.
'i
F
2.
is
clean and which can be adequately ventilated; the
air
and water
3.
The unit should be located where air circulation is not restricted.
The condenser
The unit should not be located near
a
kitchen grill.
grease vapors
will
deposit grease on the condenser.
should
always
be kept clean.
Air
which contains
D.
UNIT
SET-UP
1.
2.
3.
Take off front panel
of
machine and
remove
hardware bag or service
manual envelope with the water strainer enclosed.
Mount the ice maker to the top
of
the ice storage bin
or
adapter in
the proper position over the ice drop opening. The ice maker must
then be sealed both on the outside and the inside bottom edges with
an approved
N.S.F.
mastic such as Dow Silastic
#732,
734
or General
Electric
RTV
#101,
102.
responsibility of the installer.
This is an
N.S.F.
requirement and the
Remove shipping tape
from
evaporator curtains.
4
1NSTALLATION 1NSTRUCTlONS CONT'D.
F.
G.
MAKE
ELECTRICAL POWER SUPPLY CONNECTION
Requirements: 208-230/60hz.
1
ph.
or
22OV
50ht.
1
ph.
when
used
REFER
TO
SERIAL PLATE FOR MINIMUM CIRCUIT AMPACITY AND
MAXIMUM TIME
DELAY
FUSE
SIZE.
ALL
WIRING
MUST
CONFORM
TO
NATIONAL
AND LOCAL
ELECTRICAL
CODES.
MAKE
PLUMBING CONNECTIONS
Water supply
-
(Install per ldcal codes)
The
water
inlet connection
to
the
unit
is
a
3/8"
flare male connections
located
at
the rear
of
the ice machine.
NOTE:
should
be
installed
in
the water inlet line between the water shuteoff valve
and
the
strainer.
If
the water pressure exceeds
50
pounds,
a
water pressure recjulator'
Install
a
reducer
fitting
on
the
shut-off
valve
to
accomodate
the
water
strainer, which is supplied
with
each ice machine
and
MUST
be
used.
the
water
strainer
with
the arrow
in
the
proper
direction
of
flow
and
with
the clean
out
plug
down,
Connect
either
3/8"
or
1/2"
copper
tubing
between the water inlet
fitting
of
the
ice machine
and
the water strainer.
Install
This
is
very
important
for cleaning.
For
water cooled units,
two
water inlet connections are provided;
one
for
the ice
making
{evaporator) section
which
is located
on
the
back
of
the
machine
and
is
a
3/8"
flared connection. The other
is
for
the water cooled
condenser. The reason
for
the separate water inlet connections is
that
some
installations use
a
water tower
for
cooling
the
water used in the water-
cooled condenser
and
some installations use treatedwater (filtered)
for
the ice
making
inlet
water
connection.
(incoming)
to
the
3/8"
male flare connection
on
the
back
of
the unit
that
supplies water
to
the water regulating
valve
inside.
The setting
of
the water regulating valve
from
the
factory
should
be
120
pounds
for
R-12
units
and
250
pounds
for
R-SO2
units.
out
water lines before starting
unit.
done
at
installation.
Be sure
to
install
water
line
NOTE:
Adjustments,
if
necessary,
should
be
Always
flush
H.
DRAINS
Provide
a
suitable trapped open drain
as
close as possible
to
the
area
where
the ice maker is
going
to
be installed.
1-1/4"
trapped
open
drain.
cooled units, one
for the
storage
bin
and
one for the
Dump
Valve
drain
hose.
This
may
be
an
existing floor Or
a
Two
separate drain lines are required for air
An
additional
separate drain line
will
be required for water cooled
units
from
the outlet
of
the
condenser
coil
to
the drain.
lines
with
a
good
fail
to
the open drain.
ALL PLUMBING MUST BE INSTALLED
IN
ACCORDANCE
WITH
LOCAL CODES.
NOTE:
AND
DRAIN
LINE.
OF
CARPETS OR HARDWOODS.
Run
all
gravity drain
Iff
SOHE CASES
IT
HAY
BE
NECESSARY TO INSULATE THE WATER SUPPLY LINE
CONDENSATE DRIPPING TO THE FLOOR CAN CAUSE SERIOUS STAINING
'%
6
INSTALLATION INSTRUCTIONS CONT'D.
E.
REMOTE CONDENSERS
Remote condensers should
be
installed above the ice machine and 3n
a
level
configuration.
they
are
connected
to
the ice making unit by copper tubing
and line valves. The female
half of
the line valve ismounted on the ice
making unit and
the
remote condenser. The male half
i5
soldered on the
tube ends when tubing kits
are
provided
with
the machine.
If
tubing kits
are
not provided, the male half
of
the line valves
will
be provided in
a
valve
&it
and
the installer
will
mount them on the tubing he provides.
1.
NOTE:
STANDARD REFRIGERATION PRACTICES FOR VERTICAL LINES
TO
ASSURE POSITIVE
OIL RETURN
TO
THE CUMPKESSOR. VERTICAL LIFT TO BE NO MORE THAN
15
FEET,
WHEN VERTICAL LINES ARE INVOLVED INTHE INSTALLATION, FOLLOW',
2.
NOTE:
WE
DO
NOT RECOMMEND TUBING HUNS OF MORE THAN
40
FEET.
3.
NOTE: THE SEALS FOR THE LINE VALVES
WILL
BE FOUND INAN ENVELOPE
ON
THE REMOTE CONDENSER. MAKE SURE THEY ARE USED.
4.
NOTE: REMOVE CAP PLUGS
FROM
ALL LINE VALVES BEFORE MAKING VALVE
CONNECTIONS WITH THE SEAL.
5.
NOTE: A LOW VOLTAGE ELECTRICAL CONTROL CIRCUIT MUST BE FIELD WIRED
BEWEEN
THE
ICE MACHINE AND THE REMOTE CONDENSER RELAY. THOSE WIRES
SHOULD BE RUN WITH THE TUBING DURING INSTALLATION. REFER TO APPLICABLE
WIRING
DIAGRAMS.
6.
WHEN THE LINE VALVES ARE CONNECTED
TO
EACH OTHER THE REFRIGERANT CIRCUIT
IS
COMPLETE. EACH VALVE HALF HAS ITS OWN SHUT OFF WHICH MUST
BE
FULLY
OPENED TO ALLOW THE REFRIGERANT TO FLOW THROUGH THE SYSTEM BEFORE IT
IS STARTED.
The ice making unit utilizing
a
remote condenser
is
shipped from the factory
with the receiver holding the refrigerant charge. Additional refrigerant
may
be required upon installation depending upon the ambient conditions the remote
condenser
is
operating under, the condenser and line sizing.
A
three
way
head pressure control valve
is
used to maintain
a
relatively
consistent head pressure between
180
and
200
PSI
for
R-502
in
the
receiver in
cold
ambient conditions
to
insure
a
good harvesting or defrosting
of
the ice
slabs
on the evaporator. Because of this
valve
some
liquid refrigerant
wi
11
be held in the condenser.
NOTE:
TOTAL PRESSURE DROP
OF
14
POUNDS
OR
MORE IS WATED BETWEEN
THE
ICE MAKING
UNIT, THROUGH THE TUBING TO THE REMOTE CONDENSER, THE CONDENSER AND THE
RETURN TUBING TO THE
ICE
MAKING
UNIT.
THE
HEAD PRESSURE CONTROL
VALVE
WILL
NOT OPERATE CORRECTLY WHEN
A
The remote condenser requires
a
separate pow
supply
from
the
ice
making
unit. Refer
to
the
remote
condenser wiring diagram.
5
lNSTAlLATION
INSTRUCTIONS
CONT'D.
~~
I?
*
~
I
yrs
L*
i
a
DRAIN
CONIVECTION
INSTALLATION INSTRUCTIONS
Taking
care not to
kink
or
collapse vinyl
tubing
at
any
point, route tubes
to
any
spen,
trapped
or
vented floor drain.
Run
Wing to
drain
separately.
Dcr
not tee any drain hoses
together.
Add
drain
cubing
required to reach floor drain.
I.
ADJUSTMENT
OF
WATER LEVEL
IN
RESERVOIR
With the water supply turned
ON
and the power supply OFF'adjust
float to maintain water level%" below the support web insidereservoir
(See
Illustration Below)
-Adjust here
Water
level
Floa
t
ass
emb
1
Reservoir drain cap
WAKNINC:
Ice
bi;lkcr
~i11
noc
opcracc
properly
when
w;iCcr
supply
tempcraturc
is
below
50'F
or
above
100'1'.
pressure
must
not
exceed
SO
PSI.
IJ;itcr
supply
7
I
N
S,,,T
A
L
L
A T
I
0
N
I
N
S
T
R
U
C
T
I
0
N
S
C
0
N
T
'
D.
J.
STARTING
THE
UNIT
After the ice cuber has been unpacked and leveled and all plumbing and
electrical connections have been made, start the unit and check for proper
opera
ti
on.
A
cuber has three separate circuits:
A.
The water circuit
B.
The refrigerant circuit
C.
The electrical circuit
1.
Start checking the water circuit by making sure that there are no thread
or flare joint leaks, either outside the unit or in the compressor section.
Next check the water flow over-the evaporator and make sure that all boles
in
the water distributor are open, and that there
is
no undue splash or
loss
of
water into the ice bin.
Also check to see
if
the float valve
is
functioning properly and the
correct water level is being maintained. Re-adjust
if
necessary.
2.
Check the refrigerant circuit by making sure that the condenser fan is
running.
(Feel the casing for vibration.)
(This
will
be evident
by
air noise.)
Is
the compressor running?
Is
the evaporator getting cold?
3.
Check bin-harvest switch operation. (See proceedure
in
manual)
8
STACKING
KIT.
INSlALLATION
INSTKUClIONS
.
I,
~”.
”-
.
.C*Lt.
--
‘4
1.
2.
3.
4.
5.
6.
8.
9.
10.
11.
12.
13.
14.
15.
16.
7.
5
-
#857
screw
8/32
x
3/8
2
-
#39449
tie strap
1
-
#39450
ice
slide diverter
1
-
#39454
retainer shield assembly
1
-
#39379
interface
cable
PLEASE
SEE
ILLUSTRATIONS
FOR
REFERENCE
FOR
THE
FOLLOWING
INSTALL
PROCEDURE
After
the
bottom
unit
of
the
stack
has
been positioned
on
the
bin,
the sealing
gasket supplied
with
second
unit
must,be cemented
to
the base. Nearly
any
adhesive can be used, however
it
should
not
be water soluble.
requirement
and
the responsibility
of
the
installer. This
is
an
N.S.F.
Remove the
top
and
front panels
from
both
units.
Mount
the
unit
on
top
of
the
bottom
one
of
the stack.
to
stack
more
than
one
unit.)
Remove evaporator
curtain
cover.
N/A
(It
is
not
recommended
Put
the ice
slide
diverter
through
the
top
unit
evaporator section
and
hook
over
the
front
edge
of
the
top
unit
water reservoir.
Secure ice slide diverter
to
the
back
wall
of
the
lower
unit
with
a
provided
screw.
Insert the retainer shield
from
the
front
of
the lower unit evaporator section
and
align the holes
to
the diverter
and
support bracket
and
secure
with
the
screws provided.
Remove electrical
box
covers from
both
unit.
Remove lowest grommet
from
the left side
of
each electrical
box
.
Insert the interface cable
through
each
hole
and
insert
into
the split grommets.
&&,the cable
will
fall
across the front
of
both
machines
with
the
front
covering the cable,
Reinstall gromnets
into
electrical
box.
Plug
the interface cable
end
into
the open middle left socket
on
each solid
state
board
being
careful
to
make sure
of
a
good
connection.
Replace electrical
box
covers.
Plug
the weld
nut
hole
found
to
the right
of
the compressor
with
RTV
sealant.
Remove the screws
from
both
sides
of
both
units
and
insert the tie straps.
einstall
screws.
When reinstalling
the
front
panels,
take
care
in
the
positioning
of
the
interface cable.
9