Spare Air 300 User manual

OWNER’S
MANUAL
A Diver’s
Reserve
Parachute
®

Congratulations on purchasing your new SPARE AIR system!
This product is a sophisticated, high-quality alternate air source designed for recreational
divers. It is produced and tested by people with more than three decades of diving and
manufacturing experience. We use the finest quality materials and techniques in the
construction of this product. Enjoy the peace of mind that diving with SPARE AIR brings.
Your SPARE AIR has been packaged fully assembled and is ready to be filled with air.
Before using it, however, it is very important to carefully read and understand the
procedures outlined in this manual for filling the unit and performing a pre-dive inspection.
Safety Precautions 3
SPARE AIR Diagram & Specifications 4
Accessories included with SPARE AIR 4
How To Fill SPARE AIR 5
How To Mount SPARE AIR 6
Before You Dive 7
Nitrox Model 300-N Compatibility and Use 7
How To Operate SPARE AIR 8
After You Dive 8
Care and Maintenance 9
Service Record 9
Traveling With SPARE AIR 10
Warranty Information 11
Contact Information Back Cover
COPYRIGHT NOTICE
This owner’s manual is copyrighted, all rights reserved. It
may not, in whole or in part, be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or
machine readable form without prior consent in writing from
Submersible Systems, LLC. © 2018 Submersible Systems, LLC
2
DON’T FORGET
TO REGISTER YOUR
SPARE AIR ONLINE AT
www.spareair.com
TABLE OF CONTENTS

IMPORTANT SAFETY PRECAUTIONS
Submersible Systems, LLC promotes responsible diving practices and the recommendations
that have been promoted by all International Training agencies, including, but not limited to:
• Before any attempt is made to use this product underwater, you MUST have received
TRAINING and CERTIFICATION in the technique of SCUBA diving from a recognized
certification agency. Use of this equipment by a person who is not certified by a recognized
agency shall render all warranties, express or implied, null and void. Use of underwater
breathing devices by uncertified or untrained persons is dangerous and can result in severe
injury or death.
• SPARE AIR is an EMERGENCY alternate air source. It is NOT designed or intended for any
other use. Due to its limited volume, it must not be relied upon as a PRIMARY source of air.
• SPARE AIR should not be used as part of your planned air reserve.
• Monitor diving disorders if ascent rates are exceeded or decompression
stops are missed.
• Practice using SPARE AIR at normal rate ascents in shallow water.
• ALWAYS follow Submersible Systems’ recommended pre-dive standards/post-dive checklist
and annual inspection/repair guidelines.
• NEVER dive with a SPARE AIR system that shows signs of damage, leakage or
substandard performance.
• NEVER OVERFILL the SPARE AIR system above 3000 psi, the air pressure stamped on the
cylinder. ONLY use purified, dry compressed breathing air when refilling SPARE AIR.
• DO NOT fill or use the SPARE AIR if it has been exposed to extreme heat exceeding 250°F, or
open flame. Instead, discharge the cylinder completely and return it to an Authorized SPARE
AIR Dealer for inspection and possible hydrostatic testing.
• STORE THE SPARE AIR system PRESSURIZED in a cool, dry place. Avoid direct sunlight,
automobile trunks or other areas subject to temperature extremes.
• This manual is supplied to the original SPARE AIR purchaser. Duplicate copies can be
obtained free of charge from Submersible Systems, LLC or www.spareair.com
• SPARE AIR is protected under US Patent #4996982. The Refill Adapter is protected by US
Patent #7,182,108 B2.
WARNING: Do not use product until you have read and understand
instructions and precautions.
!
3

SPARE AIR DIAGRAM
MODEL SPECIFICATIONS
Model #300/300-N Model #170
MaxCapacity: 3.0cuft/85liters 1.7cuft/48liters
Length: 13.4” / 34 cm 8.75” / 22.23 cm
Diameter: 2.25” / 5.71 cm 2.25” / 5.71 cm
Maximum Pressure: 3000 psi / 207 bar 3000 psi / 207 bar
Weight: 2.17 lb. / .985 kg 1.51 lb. / .687 kg
Surface Breaths*: 57 32
Water Volume: 26.62 cu in / .44 liters 13.8 cu in / .23 liters
*based on 1.5 liter breath size
4
DIAL GAUGE
PRESSURE
INDICATOR
(OPTIONAL)
ACCESSORIES
Included with all NEW SPARE AIR Packages
REFILL ADAPTER #910S
Adapter fits onto Standard
SCUBA tank for easy refilling.
SAFETY LEASH
MOUTHPIECE COVER
HOLSTER
D-RING
SPARE AIR
HOLSTER #973
for the
SPARE AIR 300/300-N
SPARE AIR
HOLSTER #971
for the
SPARE AIR 170
2
0
3
6
1
7
MOUTHPIECE
PURGE BUTTON
SERIAL NUMBER
REGULATOR
CYLINDER
VIP
Sticker
CHECK VALVE
REFILL PORT
covered by
BLACK CAP
PRESSURE
INDICATOR

HOW TO FILL SPARE AIR
5
CAUTION: DO NOT stand directly over SPARE AIR
regulator while filling.
NOTE: Filling too fast can result in an
inaccurate air reading and can damage the
internal components inside the Check Valve.
1. Unscrew black cap from the SPARE AIR Check
Valve filling port.
2. Place the Adapter onto Check Valve and turn the
knurled ring of the adapter to the right until
finger-tight.
1
2
NOTE: If air is escaping from the adapter during
filling, close tank valve, wait for air to stop and
re-tighten knurled ring by turning to the right.
WARNING: If the SPARE AIR check valve or adapter threads are damaged or worn
these parts will require replacement. Continued use may cause injury.
NOTE: If adapter knurled ring does not move freely, soak in 1:1 vinegar and water
solution for 3 hours to loosen any salt water corrosion.
NOTE: SCUBA tank must be filled to 3000 psi at beginning of refill procedure. If SCUBA
tank has less than 3000 psi, the pressure indicator will not show full and your SPARE
AIR will not be filled to its recommended full capacity, diminishing available air volume.
3. Attach Adapter to SCUBA tank valve.
4. To fill, , (allowopen SCUBA valve SLOWLY
45 – 60 seconds to fill). The pin on the
Pressure Indicator will rise while filling and
when flush with the top, unit is full at 3000
psi. For Dial Gauge option, unit is full when
needle points to 3.
5. Close SCUBA tank valve.
6. Turn the knurled ring of the Adapter to the
left to relieve pressure in the Adapter.
7. Remove Adapter from SCUBA tank and
SPARE AIR.
8. Replace black cap on Check Valve.
3
6
SLOWLY
4
4
5
5

HOW TO MOUNT SPARE AIR
6
1. Determine where on BC you would like to mount
SPARE AIR. Look for an area that has 2 places to
attach the Quick Disconnect Straps (on D-rings,
Straps, etc., )see photos
2. The Straps are movable by threading them through
any of the webbing sections on back of Holster.
Choose the 2 that would allow for the tightest fit
possible.
3. Snap Quick Disconnect Straps around mounting
points on BC and cinch up so Holster is snug against
the BC. and clip other end onto Holster or BC D-ring.
4. Attach SPARE AIR leash snug around neck of cylinder
and clip other end onto Holster or BC D-ring.
5. Insert SPARE AIR into Holster and secure velcro on
top flap, attach Mouthpiece Cover.
6. Try on BC and try removal of SPARE AIR several
times to become comfortable with the steps
necessary to remove
the unit.
Thread straps through
webbing for best fit
WARNING: DO NOT attach or mount the SPARE AIR Holster to your weight belt. The
Holster may interfere with the removal of your weight belt in an emergency, and can
cause loss of the SPARE AIR when you need it most.
!
!
Diagonal from
Tank to BC Upside Down on Tank Strap
WARNING: DO NOT attach or mount the SPARE AIR Holster to your BC in a way that
will interfere with the inflation of the BC. Before diving, test BC inflation to make sure
the Holster does not restrict air flow or does not come off if BC is over-inflated.
Across Waist
(do not attach to weight belt!)
Vertical on BC
Shoulder Strap

BEFORE YOU DIVE
NITROX MODEL 300-N
7
!SPARE AIR is shipped empty - fill prior to use.
!SPARE AIR is always ON and ready for use. The Pressure Indicator Pin should
extend flush with the top of the Pressure Indicator showing that the unit is full. (The
optional Dial Gauge will show full when dial is at “3”.) If Pressure Indicator Pin is
less than flush SPARE AIR MUST be refilled. Do not dive until you have refilled
SPARE AIR. See refilling instructions on page 5.
!Push Purge Button down and release. Purge Button should move up and down
freely. To maintain full pressure in SPARE AIR do not purge unnecessarily.
!Make sure SPARE AIR is mounted firmly and adjusted properly in Holster before
entering the water. Velcro must be fully engaged. Be sure the leash is attached to
the SPARE AIR your BCD.AND
!Before diving with SPARE AIR for the first time, practice breathing from the unit,
either above the surface or below the water to become familiar with the product.
The amount of air you will receive will vary based on your lung capacity, depth,
water temperature, etc.
NOTE: Never deplete SPARE AIR entirely in a SIMULATED ascent. Water will enter
inner stages of the regulator and may result in internal corrosion.
COMPATIBILITY
AND USE
!
!Submersible Systems Nitrox SPARE AIR shall not be used with Pure Oxygen, or
Nitrox with greater than 40% Oxygen.
!Only gas from storage and supply equipment cleaned and maintained for Oxygen
Service is acceptable for use with Nitrox SPARE AIR.
!If the SPARE AIR Nitrox is used with equipment or connected to air supply systems
which are not rated for Oxygen Service, it will be considered contaminated and will
require cleaning for Oxygen Service prior to use again with Nitrox.
!Equipment users must be trained and certified in the specific use of Nitrox by dive
industry training agencies.
!Only a halocarbon based lubricant such as Christo-Lube MCG 111 should be used
on SPARE AIR Nitrox.

HOW TO OPERATE SPARE AIR
AFTER YOU DIVE
1. Upon ascent, pull D-ring on flap of Holster to open.
5. Continue to inhale and exhale to a safe and normal rate of ascent.
2. Grab SPARE AIR regulator head and pull out of the Holster. This action will release
the Mouthpiece Cover.
3. Place SPARE AIR into user’s mouth.
4. Press Purge Button lightly or exhale sharply to clear regulator before inhaling.
1. Visually check the Pressure Indicator and press Purge Button.
2. White Indicator Pin should be extended and airflow should occur. This ensures
pressure was maintained during your dive.
3. As soon as possible after diving, the SPARE AIR should be removed from its
holster and soaked thoroughly for at least 30 minutes in warm fresh water. Be
sure the SPARE AIR has some pressure in the cylinder to prevent the entrance of
moisture into the system.
4. After the system has been properly soaked, rinse it vigorously by flushing the
cavity of the mouthpiece with a steady stream of water.
5. If necessary, rinse refill adapter in fresh water.
6. Wipe the system and refill adapter as dry as possible with a clean towel and gently
shake to dislodge any water.
7. Store SPARE AIR system pressurized in a cool, dry place. Avoid direct sunlight,
automobile trunks or other areas subject to temperature extremes.
NOTE: If Indicator Pin is not extended or no air flow occurs, water and contaminants
may have entered the regulator’s internal stage and could lead to corrosion and/or
failure of the system. Contact your Authorized SPARE AIR Dealer or Submersible
Systems, LLC for service and/or check-up.
CAUTION: Never use chemicals or solvents to clean SPARE AIR.
!
CAUTION: Begin ascending immediately to avoid using valuable time and air.
!
CAUTION: Failure to purge the SPARE AIR regulator before inhaling will result in
swallowing water.
!
NOTE: SPARE AIR is only for use to recreational depths.
!
8
!

CARE AND MAINTENANCE
Providing the best possible preventative maintenance and following routine pre- and
post-dive steps diligently will help to ensure the maximum life of your SPARE AIR
system. SPARE AIR should be serviced by an Authorized SPARE AIRANNUALLY
Dealer or by Submersible Systems, LLC.
Prolonged or improper storage can result in internal corrosion and/or deterioration of
O-ring seals. SPARE AIR may require service even if the unit has received little or
no use.
If you notice damage, wear or suspect any leaking or missing parts, have SPARE AIR
examined by an Authorized SPARE AIR Dealer immediately.
The SPARE AIR cylinder has a DOT 3AL3000 rating and will require HYDROSTATIC
TESTING EVERY FIVE (5) YEARS and a VISUAL INSPECTION ANNUALLY.
Keep the Threads on both the Check Valve and Refill Adapter clean and lubricated.
Use a high-quality, non-toxic, food grade spray silicone for best results.
WARNING: DO NOT attempt to repair SPARE AIR yourself. Unauthorized repairs or
tampering are hazardous and WILL VOID your warranty.
!
WARNING: NEVER use a hydrocarbon based oil (i.e. household oil or motor oil).
!
Visit www.spareair.com for service locations world-wide.
SPARE AIR used for rental or training purposes in salt, chlorinated, or silted fresh
water, will require complete overhaul and factory prescribed service every three to
six months, or whenever it is suspected that moisture has entered the system. Use in
chlorinated swimming pool water will accelerate the deterioration of most rubber
components, and require more frequent service than in other typical conditions.
If service is unavailable locally, Submersible Systems can perform authorized service
through the mail. Visit our website at www.spareair.com for more details.
SERVICE RECORD:
Date:
By:
Comments:
Date:
By:
Comments:
Date:
By:
Comments:
Date:
By:
Comments:
9

TRAVELING WITH YOUR SPARE AIR
10
WARNING: Do not force regulator on or off cylinder.
Excessive force may damage threads. If regulator
does not remove easily, soak in a 1 to 1 vinegar &
water solution for 3 hours to loosen any corrosion.
If regulator still does not remove, take to a SPARE AIR
Dealer for help.
!
When reassembling,
be sure O-Ring,
Washer, and
Exhaust Discs go
on in order as shown
Purge air, then rotate regulator
counter clock-wise to remove
Tank O-Ring
Tank Washer
Small Exhaust Disc
Large Exhaust Disc
3. Place the SPARE AIR in a protective container
(plastic bag or box) to keep unit clean and to
secure loose parts. We recommend our optional
accessory Travel Pack #963, which includes a
carry bag, dust caps, replacement tank o-rings
and silicone lube (available online at spareair.com).
4. Pack SPARE AIR in your check or carry-on
luggage.
5. When you reach your dive destination, reassemble
SPARE AIR and fill the cylinder. You may lightly
lubricate the tank o-ring with a small amount of
silicone spray or grease – never use a
hydrocarbon based oil. DO NOT force regulator
onto tank – if you feel resist-ance, stop, unscrew,
and start again.
6. Replace tank o-ring
after product has
been disassembled
and reassembled 3
times, or o-ring
shows signs of wear
or air leakage. Tank
o-ring size is 2-016
available for purchase
at any dive shop.
TSA (Transportation Security Administration) requires
air cylinders to be empty and removed fromVISIBLY
regulators when taken on commercial aircraft.
Practice removing and assembling prior to packing
for a trip.
1. Purge SPARE AIR until empty of air.
2. Remove regulator from cylinder (regulator is
attached hand tight) by turning counter clock-wise.
Leave o-ring, washer etc. on the regulator.
SPARE AIR
Travel Pack #963
Protect exposed
threaded stem on regulator
Protect interior
of aluminum cylinder

WARRANTY INFORMATION
11
Submersible Systems Limited One-Year Warranty
Statement of Warranty
Submersible Systems, LLC (SSLLC) guarantees, to the original purchaser only, that
the product purchased will be free of defects in materials and/or craftsmanship under
normal SCUBA use for one year from date of purchase provided proper care has
been performed as prescribed by the owner's manual supplied along with the
product. Should this product prove to be defective for any reason (other than those
listed in the limitations section below) the product will be repaired or replaced (at
SSLLC's discretion) free of charge (excluding shipping and handling charges). This
warranty is non-transferable and applies to the original purchaser only.
How to obtain warranty service
You must return your product to SSLLC to obtain warranty service. You must provide
a copy of the original sales receipt. Freight must be prepaid. Please enclose a letter
with your daytime telephone number describing the exact nature of the difficulty you
are experiencing.
Statement of Limitations
General Warranty does not cover damage from accident, abuse, tampering, lack of
proper care and maintenance and/or improper annual servicing. Modifications or
repair by anyone other than an SSLLC Authorized Repair Facility voids warranty.
SSLLC will not be responsible for recovery or replacement of the product in the event
of loss or theft. SSLLC, its distributors, and retailers make no warranties, either
expressed or implied orally or in writing, with respect to this product or its
accompanying owner's manual except those stated in the preceding paragraphs. By
purchasing this product it is agreed and understood that in no event will SSLLC, its
distributors or retailers be held liable for any personal injuries resulting from its
operation, or for any other damages whether direct, indirect, incidental, or
consequential even if SSLLC has been advised of such damages. This Warranty is in
lieu of all other warranties, express or implied, including, but not limited to, implied
warranties of merchantability or fitness for a particular purpose (some states do not
allow the exclusion or limitation of incidental or consequential damages or allow
limitations on the duration of an implied warranty, so the above exclusions may not
apply to you).
PLEASE READ ALL INSTRUCTIONS AND FOLLOW ALL PRE-AND-POST-DIVE
PROCEDURES.
Name Address
Authorized Dealer’s Name
Model # 170YEL 300YEL 300-N
Purchase Date Regulator Serial #
Dealer’s Address
Retain this section for your records
Register your SPARE AIR online at www.spareair.com

7413 Slater Avenue
Huntington Beach, CA 92647 USA
Phone: [phone]
www.spareair.com
Congratulations!
You've just joined the ranks of over 300,000 discriminating divers who
enjoy the peace of mind of diving with .SPARE AIR®
SPARE AIR is the absolute best strategy for successfully dealing with
out-of-air emergencies, because it is a completely independent air
supply.
Submersible Systems is proud of the fact that we contribute to divers'
safety. Every year more and more lives are saved because of
SPARE AIR. We continue to refine our products out of our commitment
to provide our customers with a Simply Dependable product.
SPARE AIR is made in the U.S.A. by craftsmen dedicated to producing
a quality product.
Go to www.spareair.com
to register your SPARE AIR online
Distributor Stamp:
0120
ISO
9001:2008
Certified
012918
SAVING LIVES
FOR OVER 35 YEARS
SYSTEMS, LLC