Sparta Huskie Tools REC-B6510 User manual

OPERATION MANUALOPERATION MANUAL
REC-B6510
REC-B6510: 12 Ton Compression Tool with 1.65” Jaw Opening-
Read and understand all of the instructions and safety information
in this manual before operating or servicing this tool.
195 Internationale Blvd
Glendale Heights, IL 60139
Phone [phone]
Fax [phone]
www.spartacogroup.com

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2
REGISTRATION/ TABLE OF CONTENTS
THANK YOU...
for purchasing an Huskie Tools product. Our
mission is to supply the finest steel cable
connecting and cutting tools and cable-related
products to the transmission and distribution
markets. Huskie Tools products will represent
state-of-the-art tools and be dependable and
safe. All products will carry an unconditional
guarantee to be free from defects and to perform
as advertised.
Please take the time to read this manual carefully
to learn how to correctly operate and maintain
your tool.
Table of Contents
Registration/ Contents.......................... 2
Warranty................................................. 3
Safety...................................................... 4
Kit Includes........................................... 5
Specications......................................... 6
Operating Instructions......................... 7
Operating Instructions (Part 2).......... 8
Operating Precautions......................... 9
Breakdown.............................................10
Parts List...................................................11
TroubleShooting Guide...........................12

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WARRANTY
Warranty
Huskie Tools products carry a warranty that makes us a leader in the tool industry. No other manufacturer dares to back
its tools as we do.
All Huskie REC-SERIES battery operated products carry a 5 year warranty. The ECO-SERIES battery operated products
carry a 1 year warranty. The BP-80 & BP-84 batteries carry a 5 year warranty from the date stamped on the battery. The
BP-82 battery carries a 1 year warranty.
PRODUCT WARRANTY
REC-Series battery operated products 5 Years
ECO-Series battery operated products 1 Years
Batteries (BP-80, BP-84) 5 years/ (BP-82) 1 year
Chargers (CH-90, CH-94) 5 Years
The warranty does not cover any damages incurred from a Huskie tool including damages to property, bodily injuries
and lost wages resulting from such injuries. This warranty solely covers the repair or replacement of tools supplied by
Huskie. These remedies are exclusive, and the total liability of Huskie Tools, LLC whether based on contract, warranty,
negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the tool. In no event shall
Huskie Tools, LLC be liable for consequential, incidental or special damages.
HUSKIE TOOLS, LLC MAKES NO OTHER WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AND ALL IMPLIED
WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
DISCLAIMED.
Huskie reserves the right to determine all warranty claims. Huskie will not warranty tools containing parts or batteries not
originally supplied by Huskie. Failure due to misuse, improper maintenance, misapplication, not following instructions or
warnings, abuse or repairs attempted by anyone other than Huskie Tools, LLC, or an authorized service center renders
this warranty null and void.
Repair and Warranty Claims
All claims must be sent to Huskie for inspection and authorization. A Return Goods Authorization (RGA) is required
before shipping tools to Huskie. Secure the authorization by telephoning or writing to Huskie’s main oce with details
of the claim. Non-warranty repairs are handled using the same procedure. Repairs exceeding 50 percent of the cost of a
new tool will be advised before repairs are made.
Payment Terms
Upon credit approval Huskie’s standard payment terms are net-30 days. Visa, Mastercard, Discover and American
Express are also accepted.
Freight
All Huskie tools are FOB, Glendale Heights, Illinois. Goods will be shipped pre-paid and added, unless otherwise
specified. Freight shipments over $17,000 are pre-paid.
Quotations
Special quantity quotations should be phoned in to discuss the scope of your tool requests.
Complete Support Services
Our customers have direct access to us for training, service, and problem solving. As specialists in tools, we maintain
a trained repair sta and a large stock of parts. This contrasts with many tool suppliers who carry tools as a sideline
without oering support services. Here are some reasons why our customers love to do business with us:
• Quick delivery
• We maintain inventory at our headquarters.
• Training and troubleshooting services.
• Fast repair service.
• Design and engineering service for special tool needs.

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SAFETY
Safety Alert Symbol:
is safety alert symbol indicates a potential per-
sonal injury hazard; it is not used for messages
related to property damage only.
Wear eye protection:
when operating this tool.
Failure to wear eye protec-
tion could result in serious
eye injury from ying debris
or hydraulic oil.
Electric Shock hazard:
Use proper personal protective equipment when
using this unit on or near energized electrical lines.
Pinch Point Hazard:
Compression Dies at high
force can cause severe per-
sonal injury. Keep all body
parts away from moving
parts of the tool while
operating.

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KIT INCLUDES
• 1 Battery Powered Tool
• 1 Carrying Case
• 1 CH-94 Charger
• 2 BP-84 Lithium Ion Batteries
• 1 Carrying Strap
Battery and Charger
• BP-84 Huskie Tools Lithium Ion Battery
• CH-94 Huskie Tools Charger
• This charger can charge the BP-84, BP-82 and BP-80 only.
Huskie Tools batteries, including the BP-70, BP-70EI
and the BP-70MH must be charged with the CH-90, CH-80, or
previous charger models.

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SPECIFICATIONS
REC-B6510
Crimping Estimates
BP-84
4/0 Cu 90
500 MCM Cu 60
Connector Range
Lugs and Splices Up to 750 MCM Cu/Al
Specifications
Output 12 Ton
Weight 15.9 lbs. with Battery
Size 17.8”L x 11.1”H x 3.3”W
Jaw Opening 1.65”
Features
• One Hand Operation
• Tested Up to 75kV
• Rotational Head
• Bright White, LED Lights for Working in
Low Light Conditions
• Rapid Advance
• Ergonomically Designed for Balance and Grip
• Weather Resistant Housing
• Audible Bypass when Predetermined Pressure
is Achieved
• Protective Rubber Boot on “C” Head For
Brush Contact
• 5 Year Warranty on Tool, Battery & Charger
The REC-B6510 was specifically designed for use in single-handed operation in overhead applications such as
cable trays. This allows one hand to control the work while the other hand is free to operate the tool. It also eliminates
the cumbersome hoses and larger, heavier tools traditionally used in overhead work. The REC-B6510 has the same jaw
opening as our REC-3510 battery operated 12-ton compression tool. The opening is 1.65” which will accept mid-span
copper and aluminum splices and lugs up to 750 MCM Cu/Al. This tool accepts all “U” type dies available on the market.
Portability and handling are made easier because the REC-B6510 system is self- contained and compact. The new rapid
advance system reduces tool run time, giving you more crimp cycles per battery charge.
The new 6 series battery operated tools with “B” designation are Bluetooth enabled products.
These tools are able to communicate data to your Bluetooth enabled PC via the downloadable software avail-
able on Spartaco website.
In addition to the audible beeps and visual Led indicators on these tools identifying battery connection,
full compression cycles, proper achieved pressure, and incomplete crimps, the tools also record data to be
viewed later via the Bluetooth connection at you PC.
The data includes locked fields for model and serial number of the tool connected. It has cycle count data,
and it has fields for read / write capabilities for the user to enter notes such as truck or job number, repair
history, or any note the user or maintenance technician may feel important to record.
Complete operation instructions as well as the downloadable computer software is available at: www.sparta-
cogroup.com

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OPERATING INSTRUCTIONS
1. Insert the plug end into a 120V power source. The LED (Power) indicator will
be steady green indicating the charger is now in “stand-by” mode and ready to
charge the battery. Do not plug the charger into a generator as this will likely
cause the fuse in the charger to short, and will not operate.
2. To charge a drained battery, insert the battery into the charger. The LED
indicator shows a steady amber while charging. A depleted battery will be
completely charged in approximately 50-70 minutes. The LED indicator will show
a steady green when the battery is fully charged.
3. If the LED indicator goes out or is flashing quick amber, this could be a possible
short in the battery circuit, or a problem with the charger itself. It is best to consult
the factory at 1-800-860-6170 for service if such a condition occurs.
4. For technical questions or difficulty in operation, please call our customer
service department at 1-800-860-6170.
CHARGING THE BATTERY
1. While pressing the latch, pull out the battery cartridge. To replace the battery
cartridge, push the new cartridge firmly into place.
2. After inserting a battery cartridge, check that it is securely in
place by pulling gently. Do not press the latch when pulling the cartridge.
ATTACHING THE BATTERY CARTRIDGE
1. The ram advances when the trigger is pressed and stops when the trigger is
released.
2. To retract the ram, push the release button. The ram continues to retract while
the release button is pressed.
TRIGGER AND RELEASE BUTTON

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OPERATING INSTRUCTIONS
COMPRESSION
MAINTENANCE AND INSPECTION
1. Daily maintenance is required to ensure that the tool is kept in good working condition.
2. Check pressure of tool with factory approved pressure gage.
3. Do not store the tool in a humid environment.
4. Wipe away any excess oil with a soapy cloth.
5. Provided that maintenance of the tool is carried out regularly, the tool should provide
many years of service.
6. Should you experience any difficulty with the operation and maintenance of this tool,
contact Huskie’s technical support department at 1-800-860-6170.
1. Select the appropriate size dies for the connector being used.
2. Insert half of the die into the C-head by sliding it while pressing the release pin. Then insert
the other half of the die into the ram while pressing the other die release pin.
3. To open latch, push in and twist knob (clock-wise) and insert connector in tool head, then
close and lock by twisting the knob (counter clock-wise).
4. Press the trigger and advance the ram so the connector is held between the dies.
5. Press the trigger until the compression is completed. A series of clicks will be heard followed
by a release in pressure when compression is completed.
6. Press the release button to retract to ram. The ram continues to retract while the release
button is pressed. The ram stops when it reaches the lower end.
7. Remove the conductor from the tool.

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OPERATING PRECAUTIONS
PRECAUTION FOR THE TOOL
PRECAUTION FOR THE CHARGER
1. Select appropriate dies for the connector to be compressed. Incorrect combinations result in
inferior connections of the conductors. Consult your connector manufacturer for the
recommended die/connector combinations.
2. Always point the tool AWAY from other people.
3. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool
should be allowed to return to room temperature to ensure smooth operation Use the tool only
after it has been at room temperature for 1 hour.
4. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool
not functioning correctly.
5. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but
should not be used on the plastic body. Use soap and water to clean the body.
6. Do not use tool for continous use. If any sign of over heating, allow the tool to cool for 15 mins.
7. Do not allow tool to be submerged in water. The tool may be used in damp or wet environ-
ments. However it is recommended for tool to be air-dried before use.
PRECAUTION FOR THE BATTERY CARTRIDGE
1. Do not short circuit the contacts or expose the cartridge to water, oil or solvents.
2. Do not disassemble or attempt to repair the battery cartridge or dispose of in a fire.
3. Do not drop or otherwise abuse the battery cartridge.
4. Do not leave the cartridge in locations where it will be exposed to a temperature greater than
140ºF (60ºC) for an extended period.
5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the
original capacity, the battery should be replaced.
6. If the battery cartridge is stored without being charged, natural drainage will cause the power
to be reduced. The battery should be charged every 3 months if not in use.
1. The LED indicator lights up amber and remains lit when the unit starts charging a battery
cartridge. The indicator turns green when charging is completed.
2. The BP-84 can be charged with any of the Huskie Lithium-Ion chargers including the CH-80,
CH-90 & CH-94.
3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges
when charging several cartridges in succession.
4. Charge batteries at an ambient temperature of 50º-95ºF (10º-35º C). Charging time is
approximately 50-70 minutes for the BP-84.
5. Never short circuit the output terminals.
6. Do not expose the charger to water, oil or solvents.
7. Do not disassemble, attempt to modify, drop or otherwise abuse charger.

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BREAKDOWN

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PARTS LIST
NO. DESCRIPTION NO.CODE QTY. CODE
1
QTY.DESCRIPTION
Head 651-03 1 46 1
2
610F-18P-5 O-Ring (B)
1510-01B47Die Release Knob 2
3
5N-35P-5 O-Ring
510-02 1 48Screw (16)16-60 1
4
P-7 O-Ring
510-03 1 49Spring (257) 1410-34
5
P-20 O-Ring
510-04 1 50Retainer Pin (A) 610-14 1
6
P-44 O-Ring
1510A-15 51Guide Screw 2
7
EZ-21
Key
P-3 O-Ring (U801)
1510A-06 52 351-20 1
8
S-5 O-Ring
351-28 1 532 X 12 Drive Pin (BW) 658-11 2
9
G35 O-Ring
410-04 1 542.5 X 25 Drive Pin (BW) 2
10
EZ-14PS-6 Pent Seal
1510-12 55M5 Lock Washer (Small) 1
11
9H-38P-3 Back-Up Ring (B.C.)
155A-11 56M5 X 10 Screw (D.P.) 2E3-126
12 Body 651-11 1 57
P-5 Back-Up Ring (B.C.)
2
13
UC-28
Ram 1 58SL5-09
P-6 Back-Up Ring (B.C.)
235-18
14 1 59Inner Pipe SL5-15
P-20 Back-Up Ring (B.C.)
1610-13
15 1
P-44 Back-Up Ring (B.C.)
60SL5-14Inner Piston 240-20
16
1/8" Ball
1651-02 61Ram Head 622-21
17
5/32" Ball
1430-21 62Retainer Pin(B) 216-49
18
3/16" Ball
1410-12 63Die Release Pin 85-47 1
19
M4 X 4 Screw (F.P.)
410-01 2 64Spring (177) 1410-49
20
M5 X 8 Screw
1651-01 65Guide Ring 1M3 X 5 Screw
21
UC-37A
351-29 1 66Ram Spring (644) 2
22
P55A-02M5 X 8 Screw (C.P.)
2 67SL5-16auto-suction screw 2658-08
23
M3x10 Screw
1 68SL5-18Both-way plug 2
24
5N-61M3 Lock Washer
1 69SL5-11LP control plug 2
25
R14A-23SI-12.7 Ring
1 70SL5-10Valve Screw 1658-10
26
G4x12 Dowel Pin
1 71SL5-19Stopper Ring 1410-11
27
2.5 X 14 Drive Pin (BW)
2 72EZ-13Cylinder Insert 451-05 1
28
LPH-30 Dust Seal
2 73EZ-15Pump Piston 1G-8 Snap Ring
29
R510A-04
2 74EZ-16Spring (552) Magnet 2
30
ROB-25
658-06 1 75Push Pin Power Unit 1
31
SLND-11
1 76EZ-24Release Plug 651-07A 1
32
Switch Unit(16)
2 77Spring (689) EZ-23 Housing Set 1
33
6HS - Large
2 79R14A-22Filter Screen 658-15 1Top Cover
34 2 80EZ-20Suction Valve 1558-10
35
Switch Knob
4 81EZ-22Spring (688)551-03 1
36
Release Knob
1 82EZ-25DValve Cartridge 551-04 1
37
Spring(679)
1651-05 83Oil Reservoir(46)558-0 2
38
M3x16 Parallel pin
Plug 2 84SLND-12 2
39
558-0７AHanging Strap
651-06 1 85Release Lever 1R150-09
40
Spring(599)
651-12Lever retainer 1 87 1M3 X 6 Screw R150-02
41 Retainer 1 88SLND-14 M4 X 10 Screw 8
42
ROB-159
2 89Spring (686) EZ-26 651-04 1
43
Head Cover
19H2-02 90Spring (420)651-10 1
44 Bush
Body Insulation
1
45
R14A-19
16-36 2P-3 O-Ring
76-1
76-2
76-3
Main Switch Unit
LED Harness
Circuit Board
651-13
651-14
558-05
1
1
1

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TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
MOTOR RUNS, BUT THE
TOOL JAWS WILL NOT
ADVANCE
Insufficient Hydraulic Oil Consult Factory for Repair
Service
Air Block in Hydraulic System
Invert tool to allow air to rise
towards the top of the oil
bladder
Defective Hydraulic Circuit Consult Factory for Repair
Service
MOTOR RUNS, TOOL JAWS
ADVANCE, BUT WILL NOT
BUILD PRESSURE
Insufficient Hydraulic Oil Consult Factory for Repair
Service
Defective Suction Valve or
Bypass Cartridge
Consult Factory for Repair
Service
MOTOR WILL NOT RUN AT
ALL
Defective Battery Charge or Replace Battery
Bad Contact or Loose Battery
Connections
Check all Connections and
Wires
Misaligned Switch
Check to Make Sure that
Switch is Properly Aligned with
Trigger
Consult Factory for Repair
Service
TOOL JAWS WILL NOT
RELEASE
Tool Did Not Complete a Full
Cycle and Bypass
Press Trigger and allow Tool
to Bypass, Then Release Tool
Jaws
Connector is Jammed in Tool
Jaws
Press and Hold Release Trigger
While Prying Tool Jaws Apart
Release Trigger is Bent or Mis-
aligned
Consult Factory for Repair
Service

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NOTES

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NOTES

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NOTES

195 Internationale Blvd
Glendale Heights, IL 60139
Phone [phone]
Fax [phone]
www.spartacogroup.com