Sparta Huskie Tools EP-430 User manual

OPERATION MANUALOPERATION MANUAL
EP-430
EP-430- 12 Ton Compression Tool
Read and understand all of the instructions and safety information
in this manual before operating or servicing this tool.
195 Internationale Blvd
Glendale Heights, IL 60139
Phone 800-860-6170
Fax 800-345-3767
www.spartacogroup.com

www.spartacogroup.com 800-860-6170
2
REGISTRATION/ TABLE OF CONTENTS
THANK YOU...
for purchasing a Huskie Tools product. Our
mission is to supply the finest steel cable
connecting and cutting tools and cable-related
products to the transmission and distribution
markets. Huskie Tools products represents the
state-of-the-art tools and are dependable & safe.
Trust, integrity, teamwork and mutual respect -
these words are something we take to heart here
at Huskie Tools.
Please take the time to read this manual carefully
to learn how to correctly operate and maintain
your tool.
Table of Contents
Registration/ Contents.......................... 2
Warranty................................................. 3
Safety...................................................... 4
Specs/Kit Includes................................. 5
Operating Instructions......................... 6-7
Breakdown.............................................8
Parts List.................................................9

www.spartacogroup.com 800-860-6170
3
WARRANTY
Warranty
Huskie Tools products carry a warranty that makes us a leader in the tool industry. No other manufacturer dares to back
its tools as we do.
All Huskie REC-SERIES battery operated products carry a 5 year warranty. The ECO-SERIES battery operated products
carry a 1 year warranty. The BP-80 & BP-84 batteries carry a 5 year warranty from the date stamped on the battery. The
BP-82 battery carries a 1 year warranty.
PRODUCT WARRANTY
REC-Series battery operated products 5 Years
ECO-Series battery operated products 1 Years
Batteries (BP-80, BP-84) 5 years/ (BP-82) 1 year
Chargers (CH-90, CH-94) 5 Years
The warranty does not cover any damages incurred from a Huskie tool including damages to property, bodily injuries
and lost wages resulting from such injuries. This warranty solely covers the repair or replacement of tools supplied by
Huskie. These remedies are exclusive, and the total liability of Huskie Tools, LLC whether based on contract, warranty,
negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the tool. In no event shall
Huskie Tools, LLC be liable for consequential, incidental or special damages.
HUSKIE TOOLS, LLC MAKES NO OTHER WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AND ALL IMPLIED
WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
DISCLAIMED.
Huskie reserves the right to determine all warranty claims. Huskie will not warranty tools containing parts or batteries not
originally supplied by Huskie. Failure due to misuse, improper maintenance, misapplication, not following instructions or
warnings, abuse or repairs attempted by anyone other than Huskie Tools, LLC, or an authorized service center renders
this warranty null and void.
Repair and Warranty Claims
All claims must be sent to Huskie for inspection and authorization. A Return Goods Authorization (RGA) is required
before shipping tools to Huskie. Secure the authorization by telephoning or writing to Huskie’s main oce with details
of the claim. Non-warranty repairs are handled using the same procedure. Repairs exceeding 50 percent of the cost of a
new tool will be advised before repairs are made.
Payment Terms
Upon credit approval Huskie’s standard payment terms are net-30 days. Visa, Mastercard, Discover and American
Express are also accepted.
Freight
All Huskie tools are FOB, Glendale Heights, Illinois. Goods will be shipped pre-paid and added, unless otherwise
specified. Freight shipments over $17,000 are pre-paid.
Quotations
Special quantity quotations should be phoned in to discuss the scope of your tool requests.
Complete Support Services
Our customers have direct access to us for training, service, and problem solving. As specialists in tools, we maintain
a trained repair sta and a large stock of parts. This contrasts with many tool suppliers who carry tools as a sideline
without oering support services. Here are some reasons why our customers love to do business with us:
• Quick delivery
• We maintain inventory at our headquarters.
• Training and troubleshooting services.
• Fast repair service.
• Design and engineering service for special tool needs.

www.spartacogroup.com 800-860-6170
4
SAFETY
Safety Alert Symbol:
is safety alert symbol indicates a potential
personal injury hazard; it is not used for messages
related to property damage only.
Wear eye protection:
when operating this tool.
Failure to wear eye
protection could result in
serious eye injury from ying
debris.
Electric Shock hazard:
Use proper personal protective equipment when
using this unit on or near energized electrical lines.
Pinch Point Hazard:
Compression Dies at high
force can cause severe
personal injury. Keep all
body parts away from
moving parts of the tool
while operating.

www.spartacogroup.com 800-860-6170
5
SPECIFICATIONS & KIT INCLUDES
• 1 Compression Tool
• 1 Carrying Case
•Protective Rubber Boot on “C” Head
•External Pressure Adjustment
Specifications
Output 12 Ton
Weight 13.5 lbs.
Size 24”L
Jaw Opening 1-3/16”
Connector Range
Lugs Up to 750 MCM Cu
Splices Up to 600 MCM Cu
Features
The EP-430 is unique in that it has a large jaw opening of 1-3/16” and is able to splice up to
600 MCM. This tool was designed for the electrical contractor or electric utility lineman who
is confronted with larger cable diameters and larger connectors. Similar competitive tools are
limited to a .95” jaw opening that drastically reduces their connecting range. Most internal
hydraulic components are the same as the EP-410 and EP-510.

www.spartacogroup.com 800-860-6170
6
OPERATING INSTRUCTIONS
Compression
MAINTENANCE AND INSPECTION
1. Daily maintenance is required to ensure that the tool is kept in good working condition.
2. Do not store the tool in a humid environment.
3. Wipe away any excess oil with a soapy cloth.
4. Provided that maintenance of the tool is carried out regularly, the tool should provide
many years of service.
5. Should you experience any difficulty with the operation and maintenance of this tool,
contact Huskie’s technical support department at 1-800-860-6170.
1. Select the appropriate compression die set for the connector and cable being used.
The “U” style Huskie HT41-series dies are to be used with the EP-430
2. To insert the dies, depress the die release pin on the ram, and slide die into place.
Then, depress release pin on “C” head as well and slide other die half in place. Be sure
both die halves are secure before operating the tool.
3. Position the connector between the dies and pump tool handle until the connector is
held in place. Fully insert the cable into the barrel of the connector.
4. Continue to pump the tool handle and completely crimp the connector. These tools
all have a built in by-pass cartridge that will automatically activate when full pressure
is reached. There will be a notice-able decrease in handle pressure when the by-pass
is reached. a high pitched squeaking sound is normal when the tool is operating in the
high pressure stage.
5. To release the tool, lift pump handle out and rotate clockwise until handle stops. With
handle twisted, push down so the pin on the handle contacts the release pin on the
tool body. The ram will retract and the tool is ready to begin its next cycle. In the event
the tool will not release due to excess flash, hold release pin down with handle and pry
tool jaws apart.
6. A compression gauge, model PG-4 is available for the EP-430 for checking output pres-
sure. Consult factory for proper adjusting procedure.

www.spartacogroup.com 800-860-6170
7
OPERATING INSTRUCTIONS
PRECAUTION FOR THE TOOL
1. Always point the tool AWAY from other people.
2. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool
should be allowed to return to room temperature to ensure smooth operation Use the tool only
after it has been at room temperature for 1 hour.
3. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool
not functioning correctly.
4. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but
should not be used on the plastic body. Use soap and water to clean the body.
5. Do not use tool for continous use. If any sign of over heating, allow the tool to cool for 15 mins.
6. Do not allow tool to be submerged in water. The tool may be used to in damp or wet
environments. However it is recommended for tool to be air-dried before use.
1. Never operate tools without dies in place. Failure to insert dies before operation will
cause damage to the “C” frame and tool ram.
2. Never attempt to adjust pressure setting without the use of the proper test gauge.
Consult factory for proper adjusting procedure.
3. All manually operated hydraulic compression tools are equipped with our external re-
placeable bypass cartridge. These cartridges should not have to be replaced for 10,000
to 12,000 compressions.
4. Die hang up is common with all types of compression tools. Should this occur, the jaws
can easily be separated by holding the pump handle in the release position while pry-
ing the jaws apart. Never attempt to hit connector or tool jaw withhammer as this will
damage connector and tool.
5. If tool fails to advance upon receipt or after an extended period of storage, invert tool
and rap compression head sharply on ground. The suction valve check ball can become
stuck after extended storage or during shipment, not allowing the tool to advance.
6. Always clean tool after use to keep ram track clear of dirt and debris.
TROUBLESHOOTING FOR THE TOOL

www.spartacogroup.com 800-860-6170
8
BREAKDOWN

www.spartacogroup.com 800-860-6170
9
PARTS LIST
51 P-8 O-Ring (C.P.) 410-43 1
52 Valve Screw (10) 410-44 2
53 Spring (67) 85-39 2
54 9/32" Ball 16-40 2
55 Spring (66) 85-40 1
56 3/16" Ball 16-49 1
57 Body 430-08 1
58 Suction Valve Plug 410-46 1
59 P-4 Back-Up Ring (B.C.) 410-47 2
60 P-4 O-Ring (C.P.) 410-48A 2
61 Spring (4) 16-48 1
62 7/32" Ball 16-26 3
63 M4 X 4 Screw (F.P.) 85-47 1
64 1/8" Ball 40-20 1
65 M5 X 8 Screw 410-49 1
67 Strainer 410-72A 1
68 Filter Screen 410-73 1
69 SI-20 Ring 410-74 1
70 Spring (43) 85-49 2
71 Valve Screw (22) 410-80 1
72 Spring Holder 410-51 1
73 Valve Plug (1) 410-52 1
74 Body Insulation 430-11 1
75 G-30 O-Ring 75-26 1
76 Oil Reservoir 430-09 1
77 Reservoir Cap 410-55 1
78 G-40 O-Ring P100A-05 1
79 Body Handle Ass'y 430-10A 1
80 Handle Extension Insulation 410-59 1
81 Body Handle Grip 412-05 1
82 Spring (440) 412-04 1
83 Magnet ROB-25 1
CODE
NO.
DESCRIPTION
QTY.
1 2 X 12 Drive Pin (AW) 40-21 1
2 Knob 510-01 1
3 Screw (16) 510-02 1
4 Spring (257) 510-03 1
5 Retainer Pin (A) 510-04 1
6 2.5 X 25 Drive Pin (BW) 410-04 1
7 Head 430-01 1
8 Guide Screw 510A-15 1
9 M5 Lock Washer (Small) 510-12 1
10 Key 510A-06 1
12 M5 Lock Washer 410-09 2
13 M5 X 6 Screw 410-10 2
14 Retainer Pin (B) 410-12 1
15 2.5 X 14 Drive Pin (BW) 410-11 1
16 Spring (177) 410-01 1
18 Die Release Pin 430-21 1
19 Ram 430-02 1
20 2.5 x 8 Dowel Pin (B) 410-17 1
21 Dust Seal 430-03 1
22 P-40 Back-Up Ring (B.C.) 22-16 1
23 P-40 O-Ring (C.P.) 410-70 1
24 Spring Holder 430-04 1
25 Spring (323) 430-05 1
26 Ram Spring Support 430-06 1
27 OV-36 Snap Ring 410-21 1
28 CE-7 Snap Ring 40-49 2
29 Pin (85) 410-22 1
30 Pin (84) 410-23 1
31 5 X 32 Dowel Pin (G) 85-57A 1
32 Pump Handle Head 410-24 1
33 Bushing 410-25 4
34 4 X 26 Dowel Pin (G) 410-26 1
35 Handle Head Insulation 410-27 1
36 Spring (146) 85-60 1
37 Push Pin 85-61 1
38 Pump Handle Ass'y (Yellow) 410-30B 1
39 Pump Handle Grip (2) 410-31 1
40 Pump Piston 410-32 1
41 P-20 X-Ring 410-33 1
42 P-20 O-Ring (C.P.) 410-34A 1
43 P-8 Back-Up Ring (B.C.) 85-33 1
44 PS-8 Pent Seal 16-44 1
45 Release Valve Screw (7) 85-35 1
46 Release Valve Stem 410-35 1
47 P-3 O-Ring (C.P.) UC-27 1
48 Spring (144) 85-37 1
49 Bypass Cartridge 410-36 1
50 S-9 O-Ring 410-71 1
NO.
DESCRIPTION
QTY.
CODE

www.spartacogroup.com 800-860-6170
10
NOTES

www.spartacogroup.com 800-860-6170
11
NOTES

195 Internationale Blvd
Glendale Heights, IL 60139
Phone 800-860-6170
Fax 800-345-3767
www.spartacogroup.com
Table of contents
Other Sparta Tools manuals

Sparta
Sparta Huskie Tools REC-B6510 User manual

Sparta
Sparta Huskie Tools SL-B510 User manual

Sparta
Sparta Huskie Tools ECO-MK7EZ User manual

Sparta
Sparta JAMESON Snip Grip 32-40 User manual

Sparta
Sparta Huskie Tools PRO LINE IL-MK7ND User manual

Sparta
Sparta Huskie Tools PRO LINE IL-7NDBG User manual

Sparta
Sparta Huskie Tools REC-B6750 User manual
Popular Tools manuals by other brands

Eastwood
Eastwood Elite 64646 Assembly and operating instructions

Kreg
Kreg Jig K5 owner's manual

Suncast
Suncast Sidewinder SWA100 owner's manual

Darling Downs Soaring Club
Darling Downs Soaring Club Hornet VH-GMV Pilot Handling Guide

Fromm
Fromm H-2586 Operation manual

9circle
9circle 9CL-40930 instruction manual