SpeedEPart Agri-Fab 45-0578 User manual

FORM NO 3-113 (06/28/21)
IMPORTANT: The engine is shipped without oil. Add oil before
starting the engine.
IMPORTANT: The wheel bearings are not pre-lubricated. Fill the
wheel hubs with grease after assembling the wheels to the axle.
IMPORTANT: Hose extension kit #65640 may be required for rear
engine tractors and zero turn tractors.
45-0578
CHIP-N-VAC
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Video
Instruction
Guide
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2
TABLE OF CONTENTS
SAFETY RULES.......................................................3,4
FULL SIZE HARDWARE CHART........................... 5,10
CARTON CONTENTS ................................................. 6
ASSEMBLY.................................................................. 7
OPERATION.............................................................. 12
MAINTENANCE ........................................................ 14
SERVICE AND ADJUSTMENTS ............................... 15
STORAGE ................................................................. 15
TROUBLESHOOTING............................................... 16
REPAIR PARTS ILLUSTRATIONS ..................17,18,20
REPAIR PARTS LISTS .....................................17,19,20
SLOPE GUIDE ..........................................................21
OPTIONAL ACCESSORY
MODEL NO. 45-0253
12 FT. REMOTE HOSE KIT
The Remote Hose Kit, Model 45-0253, provides
12' x 5" diameter hose to clean around shrubs,
patios, window wells and other areas not
accessible to the tractor.

3
SAFETY
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise
caution at all times, when using power equipment.
• Read and follow all instructions in this manual before attempting
to assemble or operate this equipment. Failure to comply
with these instructions may result in personal injury. Keep this
manual in a safe place for future reference and for ordering
replacement parts.
• Read this operating and service instruction manual carefully.
Be thoroughly familiar with the controls and proper use of this
power vacuum.
• Read the vehicle owners manual and vehicle safe operation
rules before using this equipment.
• Never allow children under 16 to operate this Chip-N-Vac.
Children 16 years and older should only operate under close
parental supervision.
• Do not allow anyone to operate this equipment without proper
instructions.
• Do not allow passengers to ride on this equipment or on the
towing vehicle.
• Keep the area of operation clear of all persons, particularly
small children. Also keep area clear of pets.
• Check fuel before starting engine. Do not ll fuel tank indoors,
or when engine is running, or while engine is hot. Wipe off any
spilled fuel before starting engine.
• Engine and muffler get hot. Do not touch! To avoid re hazard,
keep clean of debris and other accumulations.
• Never store Chip-N-Vac with fuel in tank. Allow engine to cool
before storing in any enclosure.
• Do not change engine governor settings.
• Do not operate engine if air cleaner or cover is removed,
except for adjustment. Removal of these parts could create a
re hazard.
• Keep hands, feet, face, long hair and clothing out of inlet and
discharge area. There are ROTATING BLADES inside these
openings.
• Before cleaning, repairing or inspecting, make certain all moving
parts come to a complete stop. Disconnect spark plug wire and
keep wire away from plug to prevent accidental starting. Keep
throttle control lever in stop position.
• If the Chip-N-Vac should become blocked with debris at any
point, shut engine off and wait until the impeller comes to a
complete stop before attempting to remove the obstruction.
Disconnect spark plug wire to prevent accidental starting.
• If the cutting mechanism strikes a foreign object, or if your
Chip-N-Vac should start to vibrate abnormally, stop the engine
immediately, disconnect the spark plug wire and move the wire
away from the spark plug. Allow the machine to stop and take
the following steps.
a. Inspect for damage.
b. Repair or replace any damaged parts.
c. Check for loose parts and tighten to assure
continued safe operation.
• Check all bolts for tightness at frequent intervals to help insure
safe operation.
• Check vinyl hard top boot frequently for wear. Replace if worn
or damaged.
• Never operate Chip-N-Vac unless deck adapter, hose, hose
adapter (nozzle), discharge chute (elbow), and top cover are
properly attached in their place.
• Do not remove top cover or attempt to empty contents of cart
while engine is running.
• Never attempt to change hose adapter (nozzle) or to install
remote hose attachment when engine is running.
• Keep all shields and guards (e.g. discharge chute (elbow) and
hose adapter (nozzle) in place and securely attached.
• Always wear safety glasses or other suitable eye protection
when operating or maintaining this equipment.
• Do not stand behind cart in exhaust discharge area while
engine is running.
• Do not operate this equipment while intoxicated or while taking
drugs or medication that impairs the senses and reactions.
• When using this equipment, start with the vehicle transmission
in rst (low) gear and then gradually increase speed only as
conditions permit.
• Operate this equipment at reduced speed on rough terrain,
along creeks and ditches and on slopes to prevent tipping or
loss of control. Do not drive too close to a creek or ditch.
• Vehicle braking and stability are affected by the addition of
this equipment. Do not ll the Chip-N-Vac to its full capacity
without checking the capability of the towing vehicle to safely
pull and stop with the Chip-N-Vac attached.
• Before operating on any grade (hill) refer to the safety rules
in the vehicle owner's manual concerning safe operation on
slopes. Also refer to the SLOPE GUIDE on page 21 of this
owner's manual. Do not operate on slopes in excess of 10
degrees. STAY OFF STEEP SLOPES.
• Follow the maintenance instructions outlined in this manual.
Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!!Your safety
is involved.
DANGER: This Chip-N-Vac was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This unit is capable of amputating ngers and hands and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.

4
WARNING
This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at your nearest
engine authorized service center.
WARNING
• Read Owner's Manual and all safety labels on machine before starting and using machine.
• Do Not remove top cover or attempt to empty contents of cart while engine is running.
• Do Not stand behind cart in exhaust discharge area while engine is running.
• Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge
area. There are ROTATING BLADES inside these openings.
• Wear approved safety glasses and gloves. Avoid loose tting clothes.
• Keep the area of operation clear of all persons, particularly small children and pets.
• Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle
assembly) in place and securely attached.
• Check discharge boot frequently for wear. Replace if worn or damaged.
• If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear
clog or jam with engine running.
• Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a re hazard,
keep leaves, grass and other combustible debris off hot muffler and engine.
• Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.
• Do Not operate unit unless nozzle or optional Hose Kit is secured in place.
• Do Not ll gas tank while engine is running. Allow engine to cool at least 2 minutes
before refueling.
TO AVOID SERIOUS INJURY
199682
46564
M117554
46565

5
HARDWARE PACKAGE CONTENTS
See page 10 for the Deck Adapter hardware package. (Contents not included here.)
REF. PART
NO.
QTY DESCRIPTION
A 46938 4 Bolt, Hex 3/8" x 3-1/4"
B 43087 4 Bolt, Hex 3/8" x 1-1/4"
C 1509-90 3 Bolt, Hex 1/4" x 1-1/4"
D 47630 4 Bolt, Hex 5/16" x 3/4" (ST)
E 1543-69 4 Washer, Nylon
F 43081 29 Washer, 3/8"
G 43601 4 Washer, Flat 1"
H 43088 11 Flat Washer, 1/4"
I 710-0693 1 Bolt, Hex 3/8" x 4"
J HA21362 11 Nylock Hex Nut, 3/8"
REF. PART
NO.
QTY DESCRIPTION
K 47810 11 Nylock Hex Nut, 5/16"
L 47189 11 Nylock Hex Nut, 1/4"
M 43343 1 Pin, Hair Cotter 1/8"
N 43093 2 Pin, Cotter 1/8" x 1-1/2"
O 44678 2 Spacer Tube
P 49932 1 Hitch Pin
Q 43790 1 Tarp Strap, 25" (with hooks)
R 44850 2 Tarp Strap
S 44849 2 "S" Hooks
T 42749 1 S" Hook (Large)
G
D
C
B
AI
J
M
N
KL
H
SHOWN FULL SIZE
F
NOT SHOWN FULL SIZE
OPR
Q
E
T
S

6
REF. PART NO. QTY. DESCRIPTION
1 ----- 1 Rear Tongue w/Latch
2 ----- 1 Front Tongue
3 ----- 1 Hitch Bracket
4 49974BL3 1 Hose Hanger Rod
5 ----- 1 Engine/Base Assembly
6 46420 1 Elbow
7 ----- 1 Chipper Chute Assembly
8 2-17 1 Hose
REF. PART NO. QTY. DESCRIPTION
9 23507BL3 1 Wheel Support
10 24497BL1 1 Latch Stand Bracket
11 24897 1 Axle
12 43830 1 Deck Adapter
13 23560BL1 1 Adapter Bracket
14 27304BL1 1 Attachment Bracket
15 43793 2 Hose Clamp
16 42159G 2 Wheels
CARTON CONTENTS
11
1
24
3
16
12
10
5
6
8
7
13
14 15
9

7
ASSEMBLY
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel
and engine oil recommendations.
TOOLS REQUIRED FOR ASSEMBLY
(1) Pliers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches
REMOVAL OF PARTS FROM CARTONS
1. Remove the hardware packs and all loose parts from
the cartons.
2. Lay out and identify parts shown in carton contents.
3. Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.
FIGURE 3
4. Install the rear tongue and the axle onto the cart body,
sliding the axle through the wheel support and the
tongue. Lock the tongue to the latch stand bracket
with the foot pedal latch. See gure 3.
IMPORTANT: Make sure the tongue is securely locked
to the latch stand bracket by the foot pedal latch.
AXLE
REAR TONGUE
FOOT PEDAL
ASSEMBLING THE CHIP-N-VAC
5/16" NYLOCK NUTS
3/8" WASHERS
1. Tip the cart back to rest upright on the rear of the cart.
See gure 1.
2. Attach the wheel support to the cart using eight 5/16"
nylock nuts and 3/8" washers. See gure 1.
FIGURE 1
FIGURE 2
3. Attach the latch stand bracket (turned as shown)
using four 1/4" nylock nuts and two 1/4" washers.
Install the washers as shims underneath the latch
stand bracket, on the two rear studs. See gure 2.
(4) 1/4" NYLOCK NUTS
(2) 1/4" WASHERS
TAB

8
9. Secure the hitch pin to the hitch bracket and tongue
with the hair cotter pin. See gure 6.
FIGURE 6
HITCH
PIN
HAIR
COTTER
PIN
10. Attach the engine base assembly to the tongue using
four 3/8" x 3-1/4" hex bolts, two 3/8" x 1-1/4" hex bolts,
twelve 3/8" washers and six 3/8" nylock nuts. Tighten.
See gure 7.
FIGURE 7
3/8" x 1-1/4"
HEX BOLT
3/8" x 3-1/4"
HEX BOLT
3/8" WASHER
3/8" WASHER
3/8" NYLOCK NUT
FIGURE4
5. Assemble a spacer tube, a 1" at washer, a wheel
(valve stem facing out), and another 1" at washer
onto the axle as shown in gure 4. Secure the wheel
with a cotter pin, spreading the ends of the pin.
Repeat on other end of axle.
6. Pump grease into grease ttings on wheels until
grease is forced out through ends of hubs.
COTTER
PIN
WHEEL
1" FLAT
WASHER
1" FLAT
WASHER
SPACER
TUBE
FIGURE 5
7. Tip the cart forward so that it rests on its wheels.
8. Assemble the front tongue on top of the rear tongue.
In the front set of holes, attach using two 3/8" x 1-1/4"
hex bolts, four 3/8" washers, and two 3/8" nylock nuts.
In the rear holes use one 3/8" x 4" hex bolt, two 3/8"
washers, and one 3/8" nylock nut. See gure 5.
HINT: For easier assembly, support the rear tongue with
a block of wood.
3/8" NYLOCK NUT
3/8" NYLOCK NUT
3/8" x 1-1/4"
HEX BOLT
3/8" x 4"
HEX BOLT
3/8"
WASHER
3/8"
WASHER
3/8"
WASHER

9
FIGURE 10
14. Place a hose clamp onto one end of hose. Push hose
onto hose adapter (nozzle). Tighten hose clamp onto
hose and hose adapter. Do not collapse hose adapter
when tightening clamp. See gure 10.
15. Place the hose hanger rod into the hose hanger bracket
on the impeller housing assembly. See gure 10.
16. Loop the 25" tarp strap under the hose. Hook to the
hose hanger rod. See gure 10.
FIGURE 11
HINT: Tip the cart bed back for easier access.
17. Attach the chipper chute assembly to the weld bolts
on the back side of the impeller housing using three
3/8" washers and 5/16" Nylock nuts. Tighten. See
gure 11.
25" TARP
STRAP
HOSE HANGER ROD
HOSE
CLAMP
FIGURE 8
11. Assemble the elbow to the impeller housing using
four 5/16" x 3/4" self tapping hex bolts and four nylon
washers. Push while turning to help start the bolts into
the unthreaded holes. Tighten. See gure 8.
5/16" x 3/4"
HEX BOLT
(Thread Forming)
NYLON
WASHER
12. To align the elbow with the opening in the hard top:
a. Push the vinyl boot back inside the opening.
b. Loosen by approximately 1/2 turn each, the six
bolts that you assembled that fasten the engine base
to the tongue. See gure 9.
c. Slide the engine base assembly sideways until the
elbow is aligned with the opening in the hardtop.
d. Retighten the six bolts that you loosened.
13. Pull the vinyl boot onto the end of the elbow.
Loosen (6) bolts
1/2 turn each
Align elbow with opening
FIGURE 9
5/16"
NYLOCK
NUT
3/8"
WASHER
CHIPPER CHUTE
ASSEMBLY

10
Contents of Hardware Pack for Deck Adapter:
See Figure 12.
A B C
E
D
H
GF
NOT SHOWN FULL SIZE
SHOWN FULL SIZE
FIGURE 13
FIGURE 12- FULL SIZE
1/4" DOWN
Keep cut-off as close to
the top edge as possible.
IMPORTANT:
1/2" FROM FRONT
ASSEMBLING THE DECK ADAPTER (#62468)
TO THE MOWER DECK
NOTE: Not all of the hardware will be used for any one
particular t up.
BEFORE PROCEEDING, look in the fold-out sheets to nd the template for
your mower deck. If written instructions are printed on the template, follow those
instructions instead of the instructions in this manual.
STOP
CAUTION: Mower deector must be
replaced when Vac System deck adapter
is removed. Do Not operate mower
unless adapter or deector is in place
and properly mounted.
1. Identify and cut out the template for your brand and
size mower deck. If there is no template included for
your deck size, you can make your own template by
marking around a piece of cardboard held against the
edge of the deck's discharge opening.
2. FOLLOW THE INSTRUCTIONS PRINTED ON THE
TEMPLATE. If there are no instructions, use the
following instructions as a general guide.
3. Tape the template to the face of the adapter, about
1/2" from front and 1/4" down from top for deeper
decks. For shallow decks, position template low
enough that adapter will not extend below bottom
of deck. Mark outline of template on face of adapter
using white crayon, nail or scriber. Drill a starting hole
inside the outline, then use a saber saw or key hole
saw to cut out the opening. See gure 13.
PERFORM THIS STEP ONLY IF NECESSARY.
4. Remove the mower discharge deector from your
mower deck if necessary to attach deck adapter. Save
the deector and hardware for remounting deector.
REF. PART NO. QTY. DESCRIPTION
A 43840 2 Hex Bolt, 5/16" x 1-1/4"
B 43661 4 Hex Bolt, 1/4" x 1"
C 43080 2 Carriage Bolt, 5/16" x 3/4"
D 47810 3 Nylock Nut, 5/16"
E 1543-69 5 Nylon Washer
F 23825 1 Mounting Strap
G 23826 1 Angle Bracket
H 23827 1 Mounting Bracket

11
FIGURE 14
6. Holding the adapter bracket and the deck adapter
together, position the deck adapter on the mower
deck. Keeping the edge of deck adapter as close as
possible to the offset in the adapter bracket, see if the
slot in the adapter bracket can be aligned with one
or two of the deector holes in your mower deck's
discharge opening. If the bracket can not be located
correctly using existing holes, it will be necessary to
drill one or two 5/16" diameter holes in the deck. See
gure 15.
5. Position the adapter over the deck opening, and check
for t of cutout as shown in gure 14. Trim cutout, if
necessary, to allow tilting of adapter, keeping the t as
close as possible for best vacuum suction.
7. Assemble the adapter bracket to the deck using two
5/16" x 1-1/4" hex bolts, 5/16" at washers and 5/16"
nylock nuts. See gure 16.
NOTE: It may be necessary to use extra 5/16" at
washers to shim under the bracket next to the deck
surface. Ten extra washers have been furnished as
shims. See gure 16.
FIGURE 16
FIGURE 17
10. Assemble end of hose and a hose clamp over the
round opening of deck adapter and tighten clamp.
8. With deck adapter positioned correctly over the
discharge opening, use the adapter bracket as a
template and drill three 9/32" diameter holes in the top
of the deck adapter. See gure 17.
9. Bolt deck adapter to bracket using three 1/4" x 1"
bolts, nylon washers, 1/4" at washers and 1/4" lock
nuts. Nylon washers should be against the inside of
the deck adapter. See gure 17.
FIGURE 15
MOWER DECK
DECK ADAPTER
NOTE: Make sure adapter clears gauge
wheels on mower deck
Curl on deck may be located outside of
adapter or inside depending on deck
opening design
DECK ADAPTER MOWER DECK
ADAPTER BRACKET
Keep edge of adapter as close
as possible to offset in bracket
Use existing holes or drill 5/16"
diameter hole or holes.
(3) 1/4" NYLOCK
NUTS
(3) NYLON
WASHERS
(3) 1/4" STEEL WASHERS
(3) 1/4" x 1" HEX BOLTS
ADAPTER
BRACKET
MOWER DECK
DECK ADAPTER
ADAPTER BRACKET
5/16" flat washers
used as needed for
shims to adjust for
variations in decks.
(2) 5/16" NYLOCK NUTS
5/16" x 1-1/4"
HEX BOLT
(2) 5/16" FLAT
WASHERS

12
FIGURE 18
8. After cart is emptied, secure cart to tongue with latch
and reattach the rear door and the vinyl boot.
HOW TO USE YOUR CHIP-N-VAC
BEFORE STARTING
1. Your Chip-N-Vac engine is shipped without oil or
gasoline. Service the Chip-N-Vac engine with oil and
gas as instructed in the separate engine manual.
2. Inspect the Chip-N-Vac to make sure all covers (rear
door, vinyl boot, elbow, hose adapter, hose and deck
adapter are properly attached.
3. Check tires for proper ination (12 - 14 lbs). Do not
exceed the maximum pressure printed on the side of
the tires.
WARNING: Never ll fuel tank indoors, or
with the engine running, or while the engine
is hot. Do not smoke while lling tank.
HOW TO STOP YOUR CHIP-N-VAC
1. To stop engine, move the throttle control lever to the
OFF position.
2. Disconnect spark plug wire from plug to prevent ac-
cidental starting while equipment is unattended or is
being worked on.
CAUTION: The muffler and adjacent
areas are hot!
HOW TO START YOUR CHIP-N-VAC
OPERATION
1. Check oil and gas in Chip-N-Vac engine.
2. Attach spark plug wire to spark plug.
3. Move choke lever on engine to CHOKE position.
(A warm engine may not require choking.)
4. Move throttle control lever on engine to FAST position.
5. Grasp starter handle and pull rope out slowly until
engine reaches start of compression cycle (rope will
pull slightly harder at this point). Let the rope rewind
slowly.
6. Pull rope with a rapid, continuous, full arm stroke.
Keep a rm grip on starter handle. Let rope rewind
slowly. Do not let starter handle snap back against
starter.
7. Repeat instructions in two preceding paragraphs until
engine res. When engine starts, move choke control
gradually to RUN position.
WARNING: Never start or run the
engine without all covers being properly
attached to the blower housing and cart.
CAUTION: Vehicle braking and stability
may be affected with the addition of an
accessory or an attachment. Be aware of
changing conditions on slopes.
1. Begin operation at low speed, adjusting forward speed
to match grass height and/or moisture condition to
prevent clogging.
2. Do not attempt to vacuum up any material other
than vegetation found in a normal yard, such as light
branches, leaves, twigs, etc.
3. To empty cart, shut off tractor engine and set brake.
4. Shut off Chip-N-Vac engine.
5. Remove rear door from cart.
6. Release the latch holding cart down to the tongue by
stepping on the foot pedal latch. See gure 18.
7. Using a rake or suitable tool, pull the grass clippings
and/or leaves out of cart.
WARNING: Should your Chip-N-Vac
become clogged, shut off tractor and
Chip-N-Vac engines. Before attempting
to unclog, remove wire from spark plug to
prevent accidental starting.
CAUTION: To avoid possible injury, be
sure that no one is near the cart before
releasing the latch.

13
USING THE CHIPPER CHUTE
1. Material such as stalks or heavy branches up to 2" in
diameter may be fed into the chipper chute as shown
in gure 19.
2. Be sure to wear eye protection and gloves when
feeding material into the chipper chute.
4. For best performance, it is important to keep the
chipper blades sharp. If the composition of the
material being discharged changes (becomes
stringy, etc.) or if the rate of discharge slows down
considerably, it is likely that the chipper blades are dull
and need to be sharpened or replaced. Refer to the
Service and Adjustments section, on page 15.
WARNING: Do not attempt to feed any
material larger than 2" in diameter into the
chipper chute. Personal injury or damage to
the machine could result.
DANGER: Keep hands out of chipper
chute. Rotating blades in impeller housing
can cause serious injury. Use the tamper
plug to help push material down into the
chute.
FIGURE 19

14
MAINTENANCE
Service Dates
Check for loose fasteners X
Check soft vinyl boot X
Check tire pressure X
Check engine oil level X
Lubricate X
Clean X X
Maintain engine per instructions below and in engine manual.
Before each use
After each use
Every season
Before storage
CUSTOMER RESPONSIBILITIES
• Read and follow the maintenance schedule and the maintenance procedures listed in this section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
BEFORE EACH USE
CHECK FOR LOOSE FASTENERS
1. Make a thorough visual check of the Chip-N- Vac
for any bolts and nuts which may have loosened.
Retighten any loose bolts and nuts.
CHECK VINYL BOOT
2. Check the soft vinyl boot (on front of hard top) for
wear. Replace if worn or damaged.
CHECK TIRE PRESSURE
3. Check tire pressure regularly. Recommended tire
pressure is 12-14 Lbs. Do not exceed the maximum
pressure listed on the side of the tires.
CHECK ENGINE OIL LEVEL
4. Check oil level before each use. Maintain engine oil as
instructed in the separate engine manual.
LUBRICATION
1. At the beginning of each season, lubricate the latch,
latch pivot bolt, and the axle where the hitch tongue
pivots, with a light machine oil.
2. At least once a season, grease or oil the wheel
bearings. Use automotive wheel bearing type grease
or 20 weight oil.
WARNING: Always stop engine and
disconnect spark plug wire before cleaning,
lubricating or before performing any repairs
or maintenance.
ENGINE MAINTENANCE
Always use STA-BIL® 360 Performance in every tank
to prevent ethanol related fuel problems. STA-BIL®
is the only approved fuel stabilizer for use in Agri-Fab
equipment.
Only use high quality detergent oil rated with API service
classication SF or SG. Select the oil's SAE viscosity
grade according to your expected operating temperature.
SAE 30 grade oil is recommended for warm weather use.
For cold weather use refer to the engine manufacturer's
Operating and Maintenance Manual.
1. Check oil level before each use. Maintain engine oil
as instructed in the separate engine manual.
2. Service air cleaner every 25 hours under normal
conditions. Clean every few hours under extremely
dusty conditions. Poor engine performance and
ooding usually indicates that the air cleaner should
be serviced. To service the air cleaner, refer to the
separate engine manual.
3. The spark plug should be cleaned and the gap
reset once a season. Spark plug replacement is
recommended at the start of each season. Check
the engine manual for correct plug type and gap
specications.
CLEANING
1. Make sure the cart, the side and front panels and
top are cleaned after each use. Grass clippings and
leaves left in the cart will mildew and cause damage if
not cleaned out.
2. Clean the engine regularly with a cloth or brush.
Keep the cooling ns on the engine housing clean
to permit proper air circulation which is essential to
engine performance and life. Be sure to remove all dirt
and debris from muffler area.

15
STORAGE
1. Clean the engine and the entire unit thoroughly.
2. Refer to engine manual for correct engine storage
instructions.
3. If storing in an unventilated or metal storage shed,
coat metal parts with light oil or silicone to prevent
rust.
4. Store unit in a clean, dry area.
SERVICE AND ADJUSTMENTS
FIGURE 20
SHARPENING OR REPLACING CHIPPER
BLADES
1. Disconnect the spark plug wire and move wire away
from the spark plug.
2. Remove the access plate by removing two hex lock
nuts. See gure 20.
3. Locate one of the chipper blades in the access plate
opening by rotating the impeller assembly by hand.
Remove the blade using a 3/16" allen wrench on
the outside of the blade and a 1/2" wrench on the
impeller assembly, inside the housing.
4. Remove the other blade in the same manner.
5. Replace or sharpen blades. If sharpening, make
certain to remove an equal amount from each blade.
Reassemble in reverse order.
NOTE: Make certain the blades are reassembled with
the sharp edge facing upward, as viewed from the access
plate opening.
NYLOCK NUTS
ACCESS
PLATE
REMOVING THE IMPELLER
1. To remove an impeller that is frozen on the shaft,
order the Impeller Service Tool (part #42294) that is
listed on the parts ordering page 20.
2. Remove the bolt that holds the impeller on the shaft
and screw the impeller service tool into the hole until
the impeller breaks free.
It is important to prevent gum deposits from forming
in essential fuel system parts such as the carburetor,
fuel lter, fuel hose or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation
and formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage.
To avoid engine problems while in storage of 30 days or
longer, ll the fuel tank to the top with fresh fuel treated
with STA-BIL® fuel additive to keep the fuel fresh and
make sure it starts next season. Once fuel is treated, run
engine for 2 minutes to circulate stabilized fuel.

16
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Engine fails to start 1. Spark plug wire disconnected. 1. Connect wire to spark plug.
2. Safety switch not contacted. 2. Correctly install hose adapter nozzle.
3. Fuel tank empty, or stale fuel. 3. Fill tank with clean, fresh fuel.
4. Fuel shut-off valve closed 4. Open fuel shut-off valve.
(if so equipped).
5. Faulty spark plug. 5. Clean, adjust gap or replace.
Loss of power; 1. Spark plug wire loose 1. Connect and tighten spark plug wire.
operation erratic. 2. Unit running on CHOKE. 2. Move choke lever to OFF position.
3. Blocked fuel line or stale fuel. 3. Clean fuel line; ll tank with clean
fresh gasoline.
4. Water or dirt in fuel system. 4. Disconnect fuel line at carburetor to drain
fuel tank. Rell with fresh fuel.
5. Carburetor out of adjustment. 5. Adjust carburetor.*
6. Dirty air cleaner. 6. Service air cleaner.*
Engine overheats 1. Carburetor not adjusted 1. Adjust carburetor.*
properly.
2. Engine oil level low. 2. Fill crankcase with proper oil.
Too much vibration Loose parts or damaged Stop engine immediately and disconnect
impeller. spark plug wire. Tighten all bolts and nuts.
Make all necessary repairs. If vibration
continues, have unit serviced by an
authorized service dealer.
Unit does not 1. Discharge chute (elbow) 1. Stop engine immediately and disconnect
discharge clogged. spark plug wire. Clean inside of housing
and discharge chute (elbow).
2. Foreign object lodged in 2. Stop engine immediately and disconnect
impeller. spark plug wire. Remove lodged object.
3. Chip-N-Vac cart is full. 3. Empty cart.
Rate of discharge Chipper blades dull. Sharpen or replace chipper blades.
when chipping
slows considerably,
or composition of
discharged material
changes.
*Refer to the engine manual packed with your unit.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.

17
PARTS
REPAIR PARTS FOR MODEL 45-0578 CART BODY
REF. PART NO. QTY. DESCRIPTION
1 23985BL3 2 Cart Body
2 62458 1 Tailgate Reinforcement Bracket
3 23507BL3 1 Wheel Support
4 24497BL1 1 Latch Stand Bracket
5 24897 1 Axle, Wheel 1" Dia.
6 42159G 2 Wheel w/Tire, 15 x 6.00
7 43093 2 Cotter Pin, 1/8" Dia. x 1-1/2"
8 43601 4 Washer, Flat 1"
9 44678 2 Spacer Tube, 1-1/4" x 2" Lg.
10 47810 13 Hex Nut, 5/16-18 Nylock
11 43866 5 Hex Bolt, 1/4-20 x 5/8"
12 47189 11 Hex Nut, 1/4-20 Nylock
13 43814 5 Truss Hd. Bolt, 5/16-18 x 3/4"
14 41076 2 Spacer
15 43088 2 Washer, Flat 1/4"
16 69688BL3 1 Tongue Ass'y. (Rear)
17 27863BL3 1 Tongue (Front)
18 28258BL3 1 Latch, Foot Pedal
19 27264BL1 1 Hitch Bracket
REF. PART NO. QTY. DESCRIPTION
20 49932 1 Clevis Pin, 1/2" x 3"
21 43343 1 Pin, Hair Cotter 1/8"
22 43087 4 Hex Bolt, 3/8-16 x 1-1/4"
23 23838 2 Door Support
24 HA21362 5 Nut, Hex Nylock 3/8-16
25 47407 1 Hex Bolt, 5/16-18 x 4"
26 47408 1 Spring, Extension
27 42999 2 Pin
28 48934 2 Hairpin
29 43081 15 Washer, 3/8"
30 710-0693 1 Bolt, Hex 3/8" x 4"
31 47707 1 Grip
32 44950 4 Carriage Bolt, 1/4-20 x 3/4"
33 45542 8 Carriage Bold 5/16-18 x 1"
34 28546BL1 2 Strap, Latch Stand Anchor
35 28547BL1 4 Strap, Wheel Support Anchor
36 45541 4 1/4" Retainer
37 M84309 8 Retainer Nut
11
11
4
1
2
11
1
35
A
5
8
6
8
7
9
12
12
12
12
13
13
10
15
20
23
28 27 A
16
17
18 19
21
22
22
24
24
25
26
10
29
10
14
14
29
31
30
29
36
37
29
29
29
24

18
REPAIR PARTS FOR MODEL 45-0578 CHIP-N-VAC
26
24
25
27
23
439 40
8
12
35
13
21
20
28
33
13
33
35
13
3
6
9
14
16
15
17
18
29
40
10
11
50
22
20 35
B
B
13
5
8
13
8
13
13
8
40
40
40
40
40
35
35
35
35
44
44
44
34
34
34
47
45
4647
48
37
49
13
51
ADAPTER #62468
31 30
36
35
35
13 7
38
44
1
2
8
32
32
44
44
44
44
43
43 41
19
42
8
33
44
35
57
52
54
55
53
56

19
REPAIR PARTS FOR MODEL 45-0578 CHIP-N-VAC
REF. PART NO. QTY. DESCRIPTION
1 27883BL3 1 Engine Base
2 27882BL3 1 Brace, Housing
3 24958BL1 1 Hose Hanger Bracket
4 43182 2 Bolt, Hex 5/16-18 x 3/4"
5 43840 2 Bolt, Hex 5/16-18 x 1-1/4"
6 43085 4 Bolt, Hex 5/16-18 x 1-1/2"
7 42749 1 "S" Hook, Large
8 47810 13 Nut, Nylock 5/16-18
9 43791 1 Hose Adapter (Nozzle)
10 47630 4 Screw, Self Tap 5/16-18 x 3/4"
11 49983 3 Hex Nut, Flange Lock 5/16-18
12 43012 14 Bolt, Hex 1/4-20 x 3/4"
13 47189 11 Nut, Nylock 1/4-20 Thd.
14 28096 1 Engine
15 67974OR1 1 Chute Assembly
16 49974BL3 1 Hose Hanger Rod
17 46420 1 Elbow
18 2-17 1 Hose (6" x 126")
19 43793 2 Hose Clamp 6"
20 24678BL3 2 Side Panel Cart Extension
21 24679BL3 1 Front Panel Cart Extension
22 23836BL1 1 Cross Brace
23 64244 1 Hard Top Assembly
(Includes 24,25,26,27)
24 42189 4 Rivet, 3/16"
25 43910 2 Washer, Flat 3/16"
26 24798BL1 4 Boot Mounting Strap
27 48133 1 Vinyl Boot (Hardtop)
28 44790 1 Poly Rear Door
29 43790 1 Strap, Tarp 25"
REF. PART NO. QTY. DESCRIPTION
30 44849 2 "S" Hook, #32
31 44850 2 Strap, Tarp (Less Hooks)
32 HA21362 6 Nut, Hex Nylock 3/8-16
33 43866 24 Bolt, Hex 1/4-20 x 5/8"
34 43661 4 Bolt, Hex 1/4-20 x 1"
35 43088 15 Washer, 1/4" STD
36 1509-90 3 Bolt, Hex 1/4-20 x 1-1/4"
37 23827 1 Mounting Bracket
38 27304BL1 1 Bracket, Attachment
39 23789 2 Door Latch
40 1543-69 11 Washer, Nylon 21/64"
41 43087 2 Hex Bolt, 3/8-16 x 1-1/4"
42 47598 4 Nut, Hex Flanged Lock 1/4"
43 46938 4 Hex Bolt, 3/8-16 x 3-1/4"
44 43081 14 Washer, 3/8"
45 43830 1 Adapter, Deck
46 23560BL1 1 Bracket, Deck Adapter
47 43080 2 Bolt, Carr. 5/16" x 3/4"
48 23825 1 Mounting Strap
49 23826 1 Angle Bracket
50 1 Impeller Housing Assembly
(See page 20)
51 62468 1 Deck Adapter Kit (includes all
parts in box on page 18)
52 67974OR1 1 Chipper Chute Assembly,
(includes items 53, 54, and 55)
53 28356 1 Deector
54 28355BL3 1 Angle, Deector Anchor
55 HA24433 4 Pop Rivet, 3/16"
3-113 1 Owner's Manual

20
REPAIR PARTS FOR MODEL 45-0578 CHIP-N-VAC
IMPELLER HOUSING ASSEMBLY
REF. PART NO. QTY. DESCRIPTION
1 24633BL3 1 Housing Ass'y. Outer
2 63993BL3 1 Housing Ass'y. Inner
3 27615BL1 1 Cover, Chipper
4 27187BL1 1 Spacer Bracket
5 24958BL1 1 Hose Hanger Bracket
6 66791 1 Impeller Assembly
7 742-0544B 2 Blade, Chipper
8 47810 14 Nut, Hex Nylock 5/16-18
9 43081 4 Washer, 3/8"
10 43086 8 Washer, Lock 5/16" Spring Type
REF. PART NO. QTY. DESCRIPTION
11 710-0772 4 Bolt, Hex 5/16-24 x 2"
12 43182 12 Bolt, Hex 5/16-18 x 3/4"
13 46584 3 Hex Nut, Whizlock 5/16-18 Thd.
14 43063 3 Bolt, Hex 5/16-18 x 1"
15 710-1273 1 Bolt, Hex 3/8-24 x 2-3/4"
16 43003 1 Lockwasher, 3/8"
17 42828 1 Flat Washer, 13/32" x 1-1/4"
18 44738 4 Nut, Hex Lock 5/16-24 "Unitork"
19 710-1054 4 Screw, Flat Hd. 5/16-24 x 1"
20 42294 1 Impeller Service Tool
2
10
2
3
5
8
24
12
1
13 14
5
8
16
15
17
7
19
For removing impeller assembly.
Must be ordered separately.
18
6
10
4
8
20
3
11
12
12
2
9
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