SPETEC SuSi FMS Series Quick guide

Laminar flow systems
Translation of the original operating instructions
6.0 2020

Legal notice
Legal notice
SPETEC® GmbH
Am Kletthamer Feld 15
85435 Erding
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Website: www.spetec.de
26.0 2020

Foreword
Foreword
Thank you for choosing to purchase a clean room system from Spetec. The clean room system is ideal for use in
industry and research.
The following pages provide instructions on proper and careful use of your clean room system as well as
information for servicing and maintenance.
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Table of contents
Table of contents
1 EC Declaration of Conformity............................................................................ 6
2 General information............................................................................................ 7
2.1 General information concerning these instructions................................................ 7
2.2 Explanation of symbols.......................................................................................... 7
2.3 Structure of safety information............................................................................... 8
2.4 On these operation instructions............................................................................. 8
2.5 Intended target groups........................................................................................... 9
2.6 Type plate............................................................................................................... 9
3 Technical data...................................................................................................... 10
3.1 Clean room systems............................................................................................... 10
3.2 Power consumption................................................................................................ 11
3.2.1 Laminar flow module.................................................................................. 11
3.2.2 Clean room stations and workstations....................................................... 11
3.3 Filter sizes............................................................................................................... 12
3.3.1 Laminar flow module.................................................................................. 12
3.3.2 Laminar flow boxes..................................................................................... 12
3.3.3 Clean room stations and workstations....................................................... 14
3.4 Dimensions............................................................................................................. 15
3.5 Internal dimensions of the frame of the laminar flow module................................. 16
4 Safety.................................................................................................................... 17
4.1 General safety information..................................................................................... 17
4.2 Safety equipment.................................................................................................... 18
4.3 Personal protective equipment............................................................................... 18
4.4 Foreseeable misuse............................................................................................... 19
4.5 Before use.............................................................................................................. 19
5 Description of the clean room system.............................................................. 20
5.1 Laminar flow module.............................................................................................. 20
5.2 Laminar flow box.................................................................................................... 21
5.2.1 Laminar flow box........................................................................................ 21
5.2.2 Exhaust flow box........................................................................................ 24
5.3 Protection box......................................................................................................... 25
5.4 Exhaust (protection) box........................................................................................ 25
5.5 Clean room stations and workstations................................................................... 26
6 Installing the clean room system...................................................................... 28
6.1 Installing the FMS series SuSi............................................................................... 29
6.2 Installing the FMS basic......................................................................................... 31
6.3 Installing the FBS-V series SuSi and EFBS-V series SuSi.................................... 33
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Table of contents
7 Commissioning.................................................................................................... 34
7.1 Connecting the cables............................................................................................ 34
7.2 Connectors.............................................................................................................. 35
8 Operation.............................................................................................................. 37
8.1 SuSi clean room systems....................................................................................... 37
8.2 Basic clean room systems..................................................................................... 39
8.3 EFBS, EFBS-V and EBS series clean room systems............................................ 40
9 Troubleshooting................................................................................................... 40
10 Maintenance......................................................................................................... 41
10.1 Care and service.................................................................................................... 41
10.2 Filter change........................................................................................................... 42
10.2.1 Changing the pre-filter................................................................................ 43
10.2.2 Changing the main filter on standalone devices........................................ 44
10.2.3 Changing the main filter on clean room cells and suspended laminar flow
modules....................................................................................................... 45
11 Cleaning................................................................................................................ 47
12 Disassembly and disposal................................................................................. 47
12.1 Disassembly............................................................................................................ 47
12.2 Disposal.................................................................................................................. 47
13 Spare parts list.................................................................................................... 48
14 Warranty conditions............................................................................................ 49
14.1 Warranty and liability.............................................................................................. 49
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EC Declaration of Conformity
1 EC Declaration of Conformity
In accordance with the Low Voltage Directive 2014/35/EU
and the Machinery Directive 2006/42/EC
and the Electromagnetic Compatibility Directive 2014/30/EU
We hereby declare that the following product, on the basis of its design and construction, in the configuration
placed on the market by us, satisfies the fundamental requirements of the aforementioned EU/EC directives.
Product
Product description
FMS 24 –112/2017
Laminar flow module
Standards applied:
Safety EN 292
EN 294
EN 60024-1
EN 954-1
EN 61310-1
Electromagnetic
Compatibility (EMC)
EN 55011:2009, Group 1, Class B
EN 61000-3-2:2006+A1:2009+A2:2009, Class A
EN 61000-6-2:2005
This Declaration of Conformity shall cease to be valid if the machine is converted or modified without our consent.
This declaration is made for and on behalf of the manufacturer.
Spetec GmbH
Am Kletthamer Feld 15
85435 Erding, Germany
Issued by: Karl Mairoth
Position in company: Product Manager
Erding,
Germany 26 March 2018
Place Date Signature
66.0 2020

General information
2 General information
2.1 General information concerning these instructions
Please read these instructions in full before commissioning the clean room system. They outline the way in which
it should be used and point out potential hazards.
2.2 Explanation of symbols
The clean room cell is not designed for
accessing the ceiling area.
When installing a clean room system or
carrying out a filter change, do no step under
suspended loads or parts.
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General information
2.3 Structure of safety information
The safety information in these instructions is presented in a standardised format with standardised symbols.
Observe the information provided. The hazard classes outlined are used according to the likelihood of occurrence
and the severity of the consequence.
Safety information
DANGER!
Imminent hazard with high risk
This could result in death or serious injury if the risk is not avoided.
WARNING!
Potential hazard with moderate risk
This could result in death or serious injury if the risk is not avoided.
CAUTION!
Hazard with low risk
This could result in minor or moderate injury or material damage if the risk is not avoided.
Information
NOTICE
Mandatory instructions.
User tips and other especially useful information.
2.4 On these operation instructions
Instructions
Steps that need to be carried out are presented as numbered lists. The sequence of the steps must be followed.
Example:
1. Step
2. Step
The results of an instruction are presented as follows:
Result 1
Result 2
Lists
Lists without a strict sequence are presented as bullet-point lists.
Example:
■Point 1
■Point 2
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General information
2.5 Intended target groups
The target groups for these operating instructions are operating and maintenance personnel, i.e. trained and
instructed technicians or trained production workers. These persons carry out work in accordance with the
authorisation granted by the operating company. These persons must have the expertise required to carry out
the work based on their professional training or comparable on-the-job training and be able to carry out the work
properly and with skill that takes into account safety and potential hazards. Their work shall be briefed, checked
and overseen by trained supervisory personnel/specialist personnel appointed by the operating company. Only
trained specialist personnel with appropriate personal protective equipment may enter the clean room cell to carry
out a filter change.
2.6 Type plate
Each product group has a type plate bearing the key data in accordance with the Machinery Directive
2006/42/EC.
In the event that a clean room system comprises multiple parts, a part number (Pn) and type plate must be affixed
for each clean room system.
In the event of individual solutions, the type plate is attached to the cable remote control.
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Technical data
3 Technical data
3.1 Clean room systems
Clean room systems
■FMS series SuSi
■FMS basic
■FBS series SuSi
■FBS-V series SuSi
■FMS series standard
■EBS series SuSi
■EFBS series SuSi
■EFBS-V series SuSi
Power supply 230 V AC
Frequency 50/60 Hz
Fuse Si: M 3.15 A
Temperature range +10°C to +50°C
Humidity 20% to 80% non-condensing
Clean room systems with acid-resistant fume cupboard
■EFBS series SuSi
■EFBS-V series SuSi
■EBS series SuSi
Power data for acid-resistant extraction
Brushless EC motor power supply 230 V AC
Frequency 50/60 Hz
Power consumption 20 W
Fuse Si: M 1.60 A
Extraction power max. 60 m3/h
Air vents, diameter 100 mm
Temperature range +10°C to +50°C
Humidity 20% to 80% non-condensing
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Technical data
Clean room workstations
■CleanBoy maxi
■CleanBoy mini
■CleanBoy basic
Power supply 230 V AC
Frequency 50/60 Hz
Fuse Si: M 3.15 A
Temperature range +10°C to +50°C
Humidity 20% to 80% non-condensing
3.2 Power consumption
3.2.1 Laminar flow module
FMS series SuSi
Size Average power consumption at 0.4 m/s
in W
Maximum power consumption in W
37 60 265
56 85 265
75 125 510
93 155 510
112 140 510
FMS series basic
Size Average power consumption at 0.4 m/s
in W
Maximum power consumption in W
75 115 285
3.2.2 Clean room stations and workstations
CleanBoy basic
Size Average power consumption at 0.4 m/s
in W
Maximum power consumption in W
75 115 285
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Technical data
3.3 Filter sizes
3.3.1 Laminar flow module
FMS series SuSi
Designation Filter dimensions in mm Weight in kg
Laminar flow module FMS 24* 610 x 400 20
Laminar flow module FMS 37 610 x 610 31
Laminar flow module FMS 56 915 x 610 37
Laminar flow module FMS 75 1220 x 610 52
Laminar flow module FMS 93 1525 x 610 58
Laminar flow module FMS 112 1830 x 610 64
* Special version
FMS series basic
Designation Filter dimensions in mm Weight in kg
Laminar flow module FMS 75 1220 x 610 30
3.3.2 Laminar flow boxes
FBS series SuSi
Designation Filter dimensions in mm Weight in kg
Laminar flow box FBS 37 610 x 610 77
Laminar flow box FBS 56 915 x 610 92
Laminar flow box FBS 75 1220 x 610 114
Laminar flow box FBS 93 1525 x 610 129
Laminar flow box FBS 112 1830 x 610 145
FMS series standard
Designation Filter dimensions in mm Weight in kg
Laminar flow box FBS 37 standard 610 x 610 57
Laminar flow box FBS 56 standard 915 x 610 67
Laminar flow box FBS 75 standard 1220 x 610 86
Laminar flow box FBS 93 standard 1525 x 610 96
Laminar flow box FBS 112 standard 1830 x 610 106
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Technical data
EFBS series SuSi
Designation Filter dimensions in mm Weight in kg
Laminar flow box EFBS 37 610 x 610 84
Laminar flow box EFBS 56 915 x 610 99
Laminar flow box EFBS 75 1220 x 610 121
Laminar flow box EFBS 93 1525 x 610 136
Laminar flow box EFBS 112 1830 x 610 152
EFBS-V series SuSi
Designation Filter dimensions in mm Weight in kg
Laminar flow box EFBS-V 37 610 x 610 71
Laminar flow box EFBS-V 56 915 x 610 81
Laminar flow box EFBS-V 75 1220 x 610 101
Laminar flow box EFBS-V 93 1525 x 610 115
Laminar flow box EFBS-V 112 1830 x 610 126
FBS-V series SuSi
Designation Filter dimensions in mm Weight in kg
Laminar flow box FBS-V 37 610 x 610 64
Laminar flow box FBS-V 56 915 x 610 74
Laminar flow box FBS-V 75 1220 x 610 94
Laminar flow box FBS-V 93 1525 x 610 108
Laminar flow box FBS-V 112 1830 x 610 119
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Technical data
3.3.3 Clean room stations and workstations
CleanBoy mini/maxi
Designation Filter dimensions in mm
CleanBoy 37 610 x 610
CleanBoy 56 915 x 610
CleanBoy 75 1220 x 610
CleanBoy 93 1525 x 610
CleanBoy 112 1830 x 610
CleanBoy mini/maxi basic
Designation Filter dimensions in mm
CleanBoy basic 75 1220 x 610
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Technical data
3.4 Dimensions
The dimensions apply for the following clean room systems:
■FBS series
■EFBS series
■PBS series
■EBS series
Size Dimensions in mm
37 645 x 735
56 950 x 1040
75 1255 x 1345
93 1560 x 1650
112 1865 x 1955
The dimensions apply for the following clean room systems:
■CleanBoy mini
■CleanBoy maxi
Size Width in mm
37 735
56 1040
75 1345
93 1650
112 1955
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Technical data
3.5 Internal dimensions of the frame of the laminar flow module
Internal dimensions of the frame from above
Designation Width in mm Length in mm
Laminar flow module FMS 37 645 645
Laminar flow module FMS 56 645 950
Laminar flow module FMS 75 645 1255
Laminar flow module FMS 93 645 1560
Laminar flow module FMS 112 645 1865
Internal dimensions of the frame from below
Designation Width in mm Length in mm
Laminar flow module FMS 37 680 685
Laminar flow module FMS 56 680 990
Laminar flow module FMS 75 680 1295
Laminar flow module FMS 93 680 1600
Laminar flow module FMS 112 680 1905
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Safety
4 Safety
4.1 General safety information
DANGER!
Danger of death due to electrical voltage to 230 V/50 Hz
This could result in death or serious injury.
■Do not touch live parts.
■Do not attach earths to mechanical connecting elements.
DANGER!
Danger of death due to residual voltages in capacitors on fan motors.
Contact with fan motors could result in death or serious injury.
■Do not touch metallic parts.
■Conversion work and maintenance may only be carried out with the clean room system switched off and
secured against reactivation.
WARNING!
Risk of injury due to voltages on the clean room system
This could result in serious injury or death.
■Remove the mains plug of the clean room system before opening the clean room system.
WARNING!
Risk of injury due to rotating parts
This could result in serious injury or death.
■Do not reach into mechanical moving parts.
■Conversion work and maintenance may only be carried out with the clean room system switched off and
secured against reactivation.
WARNING!
Risk of injury due to falling parts
This could result in serious injury or death.
■Do not stand under the main filter when carrying out a main filter change.
■A filter change must be carried out by two people.
■Do not stand under suspended loads when installing the clean room system.
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Safety
WARNING!
Risk of injury due to restoration of energy supply after an interruption
This could result in serious injury or death.
■Troubleshooting and maintenance may only be carried out with the clean room system switched off and
secured against reactivation.
4.2 Safety equipment
The clean room system does not have a mechanical emergency stop.
Safety equipment Function
Contact protection The pre-filter is protected by a grille to prevent objects from falling into the air
inlet.
4.3 Personal protective equipment
To prevent accidents, operating and maintenance personnel must wear personal protective equipment.
Protective work clothes
Protective work clothes are close-fitting clothes with low tear resistance, narrow sleeves
and no protruding parts. They are primarily designed to prevent the user from becoming
caught on moving machine parts. Do not wear rings, chains and other jewellery.
Safety goggles
Wear non-breakable safety goggles with side protection as compressed-air, splashed
water and flying chips can cause serious eye damage, including loss of sight.
Ear protection
Ear protection must be worn to prevent hearing damage. Ear protection must be worn if
exceptional operations cause noise emissions to exceed the legal limit of 70 dB(A).
Safety shoes
Safety shoes are designed to protect against heavy falling parts and slipping on slippery
ground.
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Safety
4.4 Foreseeable misuse
Disregard of the information provided or of the intended use can lead to (permanent) damage to the clean room
system. It can also lead to impaired operational safety.
The clean room system must not be operated under the following conditions:
■Outside of the national stipulations and rules.
■Outside of the values defined in the technical data.
■Where there is a risk of direct lightning strike or impact in the vicinity.
4.5 Before use
■Check that the supply voltage matches that on the type plate.
■Observe the legal stipulations for electrical commissioning.
■The clean room system may only be connected to a socket fitted with a protective conductor terminal.
■Do not reach into mechanical moving parts.
■Remove the mains plug before opening the casing.
■Remove the mains plug before changing the fuse. Use only the fuse types listed here.
■Conversions and attachments to the clean room system are permitted only with the consent of Spetec.
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Description of the clean room system
5 Description of the clean room system
Product series:
■Laminar flow module (FMS series)
■Laminar flow boxes (FBS, EFBS series)
■Protection box (PBS series)
■Exhaust (protection) box (EBS series)
■Clean room stations and workstations (CleanBoy)
The series of devices is modular in construction, which means that individual components are mutually compatible
and expandable.
5.1 Laminar flow module
The following versions of the laminar flow module are available:
■FMS series SuSi
■FMS series basic
The FMS series is a filter module equipped with pre-filters and a main filter of type H 14.
FMS series SuSi
The FMS series SuSi is a filter module with a display and can be converted into a laminar flow box.
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