Splash Atlantis R10 User manual

R10 1st Stage
Service Manual
PATRIOT AS103

PATRIOT 1ST STAGE
Balanced Regulator 1ST STAGE
• Maximum working pressure 3500psi (232 bar)
• Low pressure port swivel assembly for versatile positioning
• Intermediate pressure output balanced piston
• 135-145PSI
• Four 3/8-24 UNF-2B intermediate pressure ports
• Two 7/16-20 UNF-2B high pressure port
• Chromium plated brass body
• Stainless steel springs
• Yoke or DIN

SPECIFICATIONS
PINNACLE AS-103
AIR FLOW 33 cu. ft. (935 liters/min). @ 1 atmosphere
INHALATION RESISTANCE 0.9” -2.0” (2.3 - 5.08 cm) w.c. @ 1 atmosphere
EXHALATION RESISTANCE 0.6” (1.52 cm) w.c. max. @ 1 atm.
RECOMMENDED LUBRICANT LTI Christo-Lube 111®
PINNACLE FIRST STAGE REGULATOR
TYPE balanced Piston Regulator - swivel
WEIGHT 2.1 lb.(.95 kg)
INTERSTAGE PRESSURE 135-145 psi (9.4-10 bar)
@ 3000 psi inlet (207 bar)
# LOW PRESSURE PORTS 4 (3/8”-24 UNF)
# HIGH PRESSURE PORTS 1 (7/16”-20 UNF)
MATERIALS Body -------- CDA-360 Brass
O-rings ----- Buna-N
Seat --------- TEFLON

ANNUAL SERVICE
REPLACEMENT PARTS:
790482

PATRIOT 1ST STAGE
Balanced Piston Regulator 1ST STAGE
‧ Maximum working pressure 3500psi(232 bar)
‧ Low pressure port swivel assembly for
versatil e positioning
‧ Intermediate pressure output balanced piston
135-145PSI
‧ Four 3/8-24 UNF-2B intermediate pressure ports
‧ Two 7/16-20 UNF-2B high pressure ports
‧ Chromium plated brass body
‧ Stainless steel springs
‧ YOKE OR DIN
BALANCE PISTON 1ST STAGE REGULATOR PART LIST
NO ITEM NO DESCRIPTION Q'TY
1 0111 YOKE KNOB 1
2 0055 YOKE 1
3 0133 YOKE RETAINER 1
4 0113 FILTER 1
5 2-011-02 O-RING 1
6 0118 DUST CAP 1
7 0132 SADDLE 1
8 0261 MAIN HOUSING 1
9 2-010-02 O-RING 1
10 0131-02 WASHER - THINER 1
11 0135 MAIN SPRING 1
12 0131-02 WAHSER - THICKER 1
13 0136 PISTON 1
14 2-022-01 O-RING 1
15 0137 SWIVEL RETAINER 1
16 0143 SWIVEL WASHER 1
17 0262 CAP 1
18 2-019-01 O-RING 1
19 0139 LP PORT SWIVEL 1
20 3-903-01 O-RING 3
21 0109 LP PLUG 3
22 3-904-01 O-RING 2
23 0108 HP PLUG 2
24 0264 STYLE CAP 1
25 2-014-02 O-RING 1
26 0140 HP SEAT 1
27 0141 HP SEAT CAP 1
28 0114 DIN HOUSING 1
29 0116 DIN WHEEL KNOB 1
30 2-012-02 O-RING 1
31 0115 DIN RETAINER 1
32 2-112-02 O-RING 1
33 2-019-01 O-RING 1 DIN ONLY

SERVICE KIT LIST 790482
NO PART NO DESCRIPTION Q'TY
9 2-010-02 O - RING 1 PISTON/BODY
14 2-022-01 O - RING 1 PISTON TOP
18 2-019-01 O - RING 1 CAP/LP PORT SWIVEL
20 3-903-01 O - RING 3 LP PORT OR ATLANTIS LP HOSE
22 3-904-01 O - RING 2 HP PORT OR ATLANTIS HP HOSE
25 2-014-02 O - RING 1 HP SEAT
26 0140 HP SEAT 1 STYLE SEAT /HP SEAT CAP
30 2-012-02 O - RING 1 DIN RETAINER INTERNAL
32 2-112-02 O - RING 1 DIN RETAINER EXTERNAL
33 2-019-01 O - RING 1 STYLE CAP / HP SEAT CAP
4 0113 FILTER 1
5 2-011-02 FILTER O-RING 1 FILTER

Torque Specications:
Description Item # Torque
Cap 16 120-140 in/lbs (13.56-15.82 N.M)
DIN HOUSING 21 16-18 ft/lb (21.70-24.41 N.M)
YOKE RETAINER 3 23-25 ft/lb (31.19-33.90 N.M)
DIN RETAINER 24 120-130 In/lb (13.56-14.69 N.M)
Port Plugs 18,20 35-40 In/lbs (3.96-4.52 N.M)
Hose inlet end 2-3 ft/lb (3-4 Nm)
Hose outlet end 2-3 ft/lb (3-4 Nm)

SERVICE PROCEDURES FOR THE AS-103
Before you begin disassembly of the regulator, test the rst and second stages for output
pressures and leakage. Pre-testing in this way will help the technician to pinpoint any specic
problems requiring repair.

SERVICE PROCEDURES FOR THE AS-103
The work area must be clean and well lit, with clean compressed air available to blow sand
and dirt from parts.

PATRIOT 1ST STAGE ANNUAL SERVICE KIT
HANDLE BAR
6" & 8" ADJUSTABLE WRENCH  HOSE
4MM HEX BIT SOCKET ALLEN KEY = PORT PLUGS
PIN SPANNER RING SPANNER = CAP
1/4" HEX BIT SOCKET ALLEN KEY = HP SEAT RETAINER
8MM HEX BIT SOCKET ALLEN KEY = SWIVEL SEAT RETAINER
1.7MM DRILL BIT = SEAT
PISTON BULLET
1" HEX SOCKET
TORSION BAR
SOCKET WRENCH
TORQUE WRENCH 035 NM
INTERMEDIATE PRESSURE TESTING GAUGE
SILICONE GREASE
CHRISTO LUBE
0'RING PICKS
SOAPY SPRAY
YOKE ASSEMBLY
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Use the 6” and 8” adjustable wrenches to loosen the hose nut from the PORT of the 1st
stage. Remove the hose assembly from the second stage.
Inspect the hose assembly for any cuts or cracks, especially on the hose at the metal
ferrules. Blow the interior bores of the hoses.
Replace the hose assembly if any cuts or cracks are found. Remove and discard the O-rings
from each end of the hose. Clean, rinse, and blow-dry the interior bores of the hoses. Replace
the hoses if necessary.

Put the body into the xture block or clamp carefully in a soft-jawed bench vise. Use 1" HEX
SOCKET to loosen and remove the yoke retainer (3) , the dust cap (6) and saddle (7).
Remove the yoke knob assembly (1) from the yoke (2). remove the inlet lter (4) and the lter
O-ring (5).

Use a 4MM HEX BIT SOCKET to remove all port plugs (21, 23) from the body. Discard the
port plug O-rings. (20, 22)

Screw the STAINLESS HANDLE BAR into the HP port. Put the body into the xture block or
on the table. Use the PIN SPANNER to remove the Cap (17) from the Body (8).

Remove any Spacer(s) (10, 12), the Spring (11) and the Piston (13) from the Cap. Remove
and discard the O-rings (14) from the piston. Remove and discard the O-rings (9) from the
body. Whenever possible, try to remove the O-rings by pinching them with the ngers and
rolling them out of the groove.

WARNING
If a sharp pick is used to remove the O-rings, it should be made from soft brass, not steel. ANY
scratches left in the groove when removing O-rings will cause leaks (bubbling out of the Cap
ambient pressure ports) and the piston or body will have to be replaced to stop these leaks.

Put the body into the xture block again with the hp seat cap (27) facing up. Use a 1/4" HEX
BIT SOCKET to remove the seat cap (27).

Remove the Seat (26) from the seat cap (27) by pushing it out with a 1.70MM DRILL BIT or
pneumatic pressure with air. Place one end of the drill bit on a at hard surface. Lower the
large end of the seat cap over the drill bit until the at end of the drill bit rests against the
back side of the Seat. Push the seat cap rmly down straight on the drill bit, until the seat is
pushed out of the seat cap. Discard the old Seat.

Remove the o-ring (25) from the body (8). Remove the o-ring (33) and style cap (24).

Screw the STAINLESS HANDLE BAR into the lp port swivel. Use an 8mm BIT SOCKET to
remove the swivel retainer (15) and swivel washer (16) .Remove and discard the o-ring (18)
from the cap (17).