SPX POWER TEAM HNS150 User manual

NUT SPLITTER
Max. Capacity: 15 Ton
NOTE:
•For a detailed parts list or to locate a Power Team Authorized Hydraulic Service Center, contact your
nearest Power Team facility. A list of all Power Team facilities is located at the end of this document.
•Carefully inspect the press upon arrival. The carrier, not the manufacturer, is responsible for any damage
resulting from shipment.
SAFETY DEFINITIONS
Safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading
and understanding of these safety symbols is very important.
DANGER - Danger is used only when your action or lack of action will cause serious human injury or
death.
WARNING - Warning is used to describe any action or lack of action where a serious injury can occur.
IMPORTANT - Important is used when action or lack of action can cause equipment failure, either
immediate or over a long period of time.
SAFETY PRECAUTIONS
These instructions are intended for end-user application needs. Many problems with new equipment are caused by
improper operation or installation. For a detailed parts list or to locate a Power Team Authorized Hydraulic Service
Center contact your nearest Power Team facility. A list of all Power Team facilities is located at the end of this
document.
WARNING: It is the operator's responsibility to read and understand the following
safety statements,
• Only qualified operators should install, operate, adjust, maintain, clean, repair, or
transport this machinery.
• These components are designed for general use in normal environments. These
components are not specifically designed for lifting and moving people, agri-food
machinery, certain types of mobile machinery or special work environments such as:
explosive, flammable or corrosive. Only the user can decide the suitability of this
machinery in these conditions or extreme environments. Power Team will supply
information necessary to help make these decisions.
Form No. 102572
Parts List and
Operating Instructions for:
HNS150
Sheet No. 1 of 3
Rev. 1 Date: 20 Nov. 2000
Tech. Services: [phone]
Fax: [phone]
Order Entry: [phone]
Fax: [phone]
SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA
Internet Address:
http://www.powerteam.com
®
© SPX Corporation

Parts List and Operating Instructions, Form No. 102572, Back sheet 1 of 3
SAFETY PRECAUTIONS - CONTINUED
WARNING: To help prevent personal injury,
GENERAL
•ALWAYS read and carefully follow the operating instructions and safety precautions before assembling
or using this nut splitter. Most problems with new equipment are caused by incorrect operation or
assembly.
•Read and carefully follow the operating instructions and safety precautions for the pump and cylinder
used with this nut splitter.
•Nut splitters can exert extremely high forces at moderate hydraulic pump pressures. If you have any
questions concerning how much force is exerted at a given pressure, contact your nearest Power
Team facility (see listing at the end of this document).
SET-UP
•The owner/operator of this nut splitter must see that it is installed and operated according to federal
(OSHA), state, local European (EU), and other safety standards where applicable.
•Install or use the nut splitter in an isolated area, or shield the press to minimize danger to others.
Hydraulic pressure can cause materials to break, possibly resulting in personal injury due to flying
objects, falling objects, shifting loads and other hazards.
•Guards, enclosures, monitors, interlocks, controls, restraints, and other devices must be used by the
owner/operator when this nut splitter is used for specific applications with hazards best known by the
owner/operator. For information regarding other applications, contact your nearest Power Team facility
(see listing at the end of this document).
•Additions of specific safety equipment, such as permanent enclosures, guards or shields, light
curtains, etc., to the nut splitter must be on separate, free-standing structures, or clamped to the nut
splitter frame without cutting, drilling, welding or otherwise modifying the nut splitter structure or
affecting it's function. Such modifications can cause equipment damage and/or personal injury.
•Modifications to the structure and function of this nut splitter are not permitted, voids the warranty,
may cause personal injury, and voids the Declaration of Incorporation.
•The owner/operator of the nut splitter must ensure that all safety-related decals are installed,
maintained, and replaced if they become hard to read.
OPERATION
•The nut splitter operator and anyone within sight of the nut splitter must wear protective eyewear that
meets the requirements of OSHA, ANSI Z87.1, or applicable EU standards.
•It is the owner/operator's responsibility to use appropriate guarding to contain any pieces that might
break or fly apart when applying force. For added protection, always wrap the workpiece in a protective
blanket before applying force. Contact your nearest Power Team facility (see listing at the end of this
document) for more information about protective blankets.
•Keep hands out of the work area during operation.
•Workpieces must be well supported and aligned so that cylinder/ram force is straight, and parts being
cut cannot slip out or break.
•Use caution when loading and unloading the nut splitter.

Parts List and Operating Instructions Form No. 102572
OPERATING INSTRUCTIONS
WARNING: To help prevent pesonal injury,
• Safety glasses must be worn at all times to help prevent eye injury.
• Never exceed the rated capactiy of the Nut Splitter. Do not attempt to split nuts having a hex size greater
than 1-1/2” or smaller than 3/4”. Maximum square nut capacity is 1-3/8” sq.; minimum is 7/8” sq.
• Position the blade so the entire thickness of the nut is cut in a single stroke.
• Keep fingers and other body parts away from the moving components of the nut splitter.
IMPORTANT: To avoid possible equipment damage. DO NOT USE
THE NUT SPLITTER TO CUT FLANGED NUTS.
1. Turn the Nut Splitter frame to align the laser mark with the correct hex
size of the nut you are removing. See Figure 1.
2. Place the frame around the nut. A flat of the nut must be against the flat
side of the frame. The blade must be centered and must span the entire
thickness of the nut.
3. Advance the blade against a flat of the nut until the nut cracks. This
expands the threads of the nut to make removal easier.
4. Retract the blade. In some cases, it may be possible to make a second
cut directly opposite the first cut to completely separate the nut into
halves for removal.
ROTATING THE BLADE
(Item numbers refer to the parts list)
1. Loosen the set screw (Item #5) two or three turns.
2. Turn the blade (Item #7) 180°.
3. Tighten set screw again until it just engages the slot in the blade.
REPLACING THE BLADE
(Item numbers refer to the parts list)
1. Remove the cap screw (Item #4). Loosen the set screw (Item #5)
two or three turns.
2. Remove the Nut Splitter frame (Item #6).
3. Pull out the old blade (Item #7). Inspect the o-ring (Item #8) for damage
and replace if needed. NOTE: If the o-ring has to be replaced, cut a
1/16” section out of the new o-ring to make it easier to install the
blade.
4. Insert the new blade.
5. Thread the frame back onto the body. Hand-tighten the set screw and
cap screw again.
Due to the various sizes and
types of nuts, it is not practical
to list maximum nut sizes for all
applications of this tool. This
chart lists general applications
based on test results and is not
intended to show the only ways
to use the tool. Contact Power
Team Technical Services
Department, for questions
involving applications not
shown.
Hex Size
Bolt Size
Nut Thickness
NUT GRADE -ENGLISH
(NUT CLASS - METRIC)
2 or A
(5)
1 1/2
(36)
1
(24)
1.000
(23.2)
5 or B
(9)
1 1/2
(36)
1
(24)
.859
(20.8)
8 or C
(10)
1 5/16
(33)
7/8
(22)
.875
(22)
2H
(12)
1 3/16
(30)
3/4
(19)
.750
(19)
LASER MARK
ACROSS BLADE
Sheet No. 2 of 3
Rev. 1 Date: 20 Nov. 2000
MAXIMUM CAPACITY OF THE NUT SPLITTER
Figure 1

Item Part No.
No. No. Req'd Description
147510 1 Piston
2215192 1 Compression Spring (1-11/16 X 1-3/8 X 1.6 lg.)
3308839 1 Retainer Nut
415951 1 Cap Screw (#10-24 X 1/4 lg.)
513380 1 Set Screw (1/4-20 X 5/16 lg.)
653341 1 Frame
7308840 1 Blade
816684 1 O-ring (1/2 X 11/16 X 3/32;
NOTE: Cut o-ring to make installing blade easier)
919145 1 Backup Washer (2” X 1-3/4 X 1/8)
10 10294 1 O-ring (2” X 1-3/4 X 1/8)
11 53340 1 Body
12 9796 1 Ram Half Coupler
13 253584 1 Pictorial Decal (Read Instructions)
14 350988 1 CE Decal
15 251057 1 Warning Decal
Refer to any operating instructions included with this product for detailed information about operation,
testing, disassembly, reassembly, and preventive maintenance.
Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine
Power Team replacement parts!
Additional questions can be directed to our Technical Services Department.
1234
13 14 5
6
7
8
915
10
11
12
Parts List and Operating Instructions, Form No. 102572, Back sheet 2 of 3
PARTS LIST
Note: Shaded areas reflect last revision(s) made to this form.

Parts List and Operating Instructions, Form No. 102572, Back sheet 3 of 3
POWER TEAM FACILITIES
Sheet No. 3 of 3
Rev. 1 Date: 20 Nov. 2000
®
EUROPE
Albert Thijsstraat 12
6471 WX Eygelshoven
Netherlands
Tel: [phone]
FAX: [phone]
E-mail:
[email protected]
FAR
EAST
7 Gul Circle
Singapore 628978
Singapore
Tel: [phone]
FAX: [phone]
E-mail:
[email protected]
UNITED
STATES
SPX Corporation-Fluid Power
5885 11th Street
Rockford, IL 61109-3699
USA
Telephone: [phone]
FAX: [phone]
Cust. Service/Order Entry
Tel: [phone]
FAX: [phone]
E-mail:
[email protected]
Technical Services
Tel: [phone]
FAX: [phone]
For more information, Internet address: http://www.powerteam.com (or) http://www.hytec.com
CERTIFIED
CHINA
212 Jiang Ning Road
CATIC Tower 23C
Shanghai 200041, China
Tel: [phone]
FAX: [phone]
E-mail:
[email protected]