STA-RITE System 3 User manual

SYSTEM 3®
HIGH RATE SAND FILTERS
O W N E R’ S M A N U A L
INSTALLATION, OPERATION & PARTS
MODELS
S7S50 S8S70
This manual should be furnished to
the end user of this filter; its use will
reduce service calls and chance of
injury and will lengthen filter life.
Pentair Water Pool and Spa, Inc.
© 2007 Pentair Water Pool and Spa, Inc. All rights reserved. This document is subject to change without notice.
1620 Hawkins Ave., Sanford, NC 27330 • [phone]
10951 West Los Angeles Ave., Moorpark, CA 93021 • [phone]
Trademarks and Disclaimers:
System 3®, Sta-Rite®and Pentair Water Pool and Spa®are trademarks and/or registered trademarks of Pentair Water Pool
and Spa, Inc. and/or its affiliated companies in the United States and/or other counties. Unless noted, names and brands of
others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of
these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or regis-
tered trademarks of those parties or others.
Printed in U.S.A.
November 1, 2007 S282 (Rev. A)
Protected by one or more of the following U.S. Patents and all corresponding foreign counterparts: U.S. Pat. No. 4,995,523, 5,190,651, 5,753,071 and 6,036,853

2
HIGH RATE SAND FILTERS
To avoid unneeded service calls, prevent possible injuries, and get the most
out of your filter, READ THIS MANUAL CAREFULLY!
The Sta-Rite System 3 High Rate Sand Filter:
• Is designed to filter water for swimming pools.
• Is an excellent performer; durable, reliable.
Table of Contents
Safety Instructions..................................................................................2-3
General Information/Specifications ............................................................4
Installation.................................................................................................5
Initial Filling ...............................................................................................6
Filter Disassembly/Assembly .................................................................6-7
Startup/Operation .....................................................................................7
Backwash..................................................................................................8
Maintenance ..........................................................................................8-9
Replace Internal Assembly........................................................................9
Winterizing ................................................................................................9
Repair Parts List.................................................................................10-11
Troubleshooting Guide ............................................................................12
READ AND FOLLOW SAFETY IN-
STRUCTIONS!
This is the safety-alert symbol. When you see this symbol on your valve or in
this manual, look for one of the following signal words and be alert to the po-
tential for personal injury.
DANGER warns about hazards that will cause serious personal injury, death
or major property damage if ignored.
WARNING warns about hazards that can cause serious personal injury,
death or major property damage if ignored.
CAUTION warns about hazards that will or can cause minor personal injury
or property damage if ignored.
The label NOTICE indicates special instructions which are important but not
related to hazards.
Carefully read and follow all safety instructions in this manual and on filter.
Keep safety labels in good condition.
Replace missing or damaged safety labels.

3
Incorrectly installed or tested equipment may fail, causing se-
vere injury or property damage. Read and follow instructions
in owner's manual when installing and operating equipment.
Have a trained pool professional perform all pressure tests.
1. Do not connect system to a high pressure or city water system.
2. Use equipment only in a pool or spa installation.
3. Trapped air in system can cause explosion. BE SURE all air is out of
system before operating or testing equipment.
Before pressure testing, make the following safety checks:
• Check all clamps, bolts, lids, and system accessories before testing.
• Release all air in system before testing.
• Tighten Sta-Rite pump trap lids to 30 ft. lbs. (4.1 kg-cm) torque for testing.
• Water pressure for test must be less than 25 PSI (172 kPa).
• Water temperature for test must be less than 100˚ F. (38˚ C).
• Limit test to 24 hours. After test, visually check system to be sure it is
ready for operation. Remove pump trap lid and retighten hand tight only.
NOTICE: These parameters apply to Sta-Rite equipment only. For non
Sta-Rite equipment, consult manufacturer.
If filter clamp is
adjusted under pres-
sure, tank will blow
off of base, causing
severe injury or major
property damage.
BEFORE WORKING
ON FILTER:
1. Stop pump.
2. Open air release
valve.
3. Release all pressure
from system.
Filter pumps require
hazardous voltage
which can shock,
burn, or cause death
BEFORE WORKING
ON PUMP OR MOTOR
Disconnect power to
motor.

4
GENERAL INFORMATION
• Clean a new pool as well as possible before filling pool and operating fil-
ter. Excess dirt and large particles of foreign matter in the system can
cause serious damage to the filter and pump.
Do not operate filter at water temperatures above 120°F (65.5°C).
NEVER operate this filter system at more than 50 pounds per square
inch (50 PSI/345kPa) pressure!
TABLE I - OUTLINE DIMENSIONS IN INCHES (mm)
Sand A B C D E F
Model No. of Clamps
S7S50 28-1/2(724) 42(1067) 7 36(914) 53-1/2(1360) 2” NPT
S8S70 32-1/2(825) 42-1/4(1073) 8 40(1020) 54-1/4(1380) 2” NPT
TABLE ll - FILTER SPECIFICATIONS AND OPERATING INFORMATION
FILTER MODEL: S7S50 S8S70
Filter Area 2.4 Ft.2(.223M2) 3.4 Ft.2(.316M2)
Flow Rate Range 33-48 GPM(125-182 L/m) 47-68 GPM(178-257 L/m)
Public Pool Flow Rate 48 GPM(182 L/m) 68 GPM(257 L/m)
Max. Operating Pressure 50 PSI(345 kPa) 50 PSI(345 kPa)
Freeboard (See Fig. 1B)* 11” (28 cm) 11” (28 cm)
Turnover in Hours:
6 Hours 17,200 Gal.(65 102 liters) 24,400 Gal.(92 354 liters)
8 Hours 23,000 Gal.(87 055 liters) 32,600 Gal.(123 391 liters)
10 Hours 28,800 Gal.(109 008 liters) 40,800 Gal.(154 428 liters)
Qty. of Media Required:
Cu. Ft. 2(56 540cm3) 3(84 960cm3)
Weight (Pounds) 200(90,7 kg) 300(136 kg)
* Freeboard is the open space between the top of the sand bed and the tank backwash outlet.
NOTICE: 1 cubic foot (28 320 cm3) of sand weighs approximately 100 lbs. (45,4kg). DO NOT
use a finer grade of sand than recommended.
RECOMMENDED SAND GRADES:
Use only: #20 Silica Sand, Size Range .40-.55mm., Uniformity Coefficient
less than 1.75.
NOTICE: Use of other sands will reduce filter performance, may damage
pump,and will void warranty.
Recommended:
1. Wedron Silica/Best Sand Co., Sand Grade: Wedron .45-.55mm.,
Effective Size .46mm, Uniformity Coefficient 1.22.
2. U.S. Silica - Silurian Filter Sand, Sand Grade.45-.55 mm., Effective Size
.48mm, Uniformity Coefficient 1.18.
Hazardous pressure.
Can cause severe
injury or major
property damage
from tank blow up.
Release all pressure
and read instructions
before working on filter.
A
B
C
D
E
INLET
OUTLET
7.812"
19.85 cm
9.19"
23.3 cm
F
SAND BED
11" TANK
FLANGE
DISTRIBUTOR
11" (28 cm)
FREE BOARD
12.5"
31.75 cm
Figure 1 - Dimensions
Figure 2 - Freeboard measurement
010 20 30 40 50 60 70 80
0
1.0
2.0
3.0
4.0
Gallons Per Minute
P
ressure
D
rop
(PSI)
5.0
6.0 14.0
2.0
4.0
6.0
8.0
10.0
12.0
Pressure Drop (Feet)
S8S70S7S50
015 0893

5
INSTALLATION
Installation of filter should only be done by qualified, licensed personnel. For assem-
bly and filling instructions, see pages 6 and 7.
Filter mount must:
• Provide weather and freezing protection.
• Provide space and lighting for easy access for routine maintenance. (See Figure I
and Table 1, Page 4, for space requirements.)
• Be on a reasonably level surface and provide adequate drainage.
• Be as close to pool as possible to reduce line loss from pipe friction.
Piping:
• Piping must conform to local/state plumbing and sanitary codes.
• Use pipe joint sealing compound or Teflon tape on all male connections of metal
pipe and fittings (except unions). Use Teflon tape or Plasto-Joint Stik®on all male
connections of plastic pipe and fittings. DO NOT use pipe dope on plastic pipe; it
will cause stress cracking of the pipe. Do not use sealant or tape on unions – as-
semble them dry and hand tight.
• Do not damage union sealing surfaces and O-Rings.
• Support pipe independently to prevent strains on filter or valve.
• Use 2” pipe to reduce pressure losses as much as possible.
NOTICE: Filter may be located away from pool, but for adequate flow larger pipe
may be needed. For more information about hydraulic design, call
Sta-Rite Customer Service.
• Fittings restrict flow; for best efficiency use fewest possible fittings.
• Keep piping tight and free of leaks: pump suction line leaks may cause trapped air
in filter tank or loss of prime at pump; pump discharge line leaks may show up as
dampness or jets of water.
• NOTICE: Overtightening can crack filter ports.
Valves:
• A check valve installed ahead of filter inlet will prevent contaminants from draining
back into pool.
• A check valve installed between filter and heater will prevent hot water from back-
ing up into filter and deforming internal components.
• Install Sta-Rite Two Position Slide Valve or Multiport Selector Valve with filter. See
Table lll.
• Filter ports and valve ports are furnished with union connections.
DO NOT use pipe sealants on union collar (nut).
• Use care before assembly not to damage union sealing surfaces or O-Ring.
Wastewater:
• Be sure all provisions for waste water disposal meet applicable local, state or na-
tional codes. 100 gallons (379 liters) or more of pool water will be discharged dur-
ing filter backwashing. Do not discharge where water will cause flooding or
damage.
Assembly:
See Pages 6 and 7 for assembly filling instructions.
Port Part
Size Number
Multi-port
2" 18202-0200
1-1/2" 18202-0150
Brass Slide
2" WC212-136D
Plastic Slide
2" WC212-134P
TABLE III - Sta-Rite valves
for use with filters
NOTICE: Use of
valves other than
those listed above
could cause re-
versed water flow
through filters and
damage to internal fil-
ter components.
Plasto-Joint Stik® is a registered trademark of La-Co Industries, Inc.

6
FILTER DISASSEMBLY/ASSEMBLY
To avoid equipment damage and personal injury, never change handle
position on control valve while pump is running.
BEFORE DISASSEMBLING FILTER:
1. STOP PUMP.
2. OPEN air release valve and drain fitting.
3. WAIT until all pressure is released and water drained from filter tank
and system before loosening clamp knobs.
Disassembly:
1. Backwash filter according to instructions under “Filter Backwash
Procedure”, Page 8 (when first filling a new filter, omit this step).
2. Stop pump.
3. Open air release valve (Key No.1, Page 10) on top of filter tank to re-
lease all air pressure from inside of tank and system.
4. Remove filter drain plug (Key No. 17B, Page 10) and drain all water
from tank (see Figure 3). Hold drain fitting securely in filter body to avoid
losing sand.
5. To equalize flange stresses, loosen clamp knobs alternately (that is, on
opposite sides of tank) around tank. Remove clamps.
6. Being careful not to damage Cord Ring (Key No.12, Page 10), lift upper
tank shell (Key No. 7, Page 10) off lower tank shell (Key No. 14, Page
10).
Filling Filter with Sand:
1. See Page 4 for correct sand grade and quantity.
2. Before pouring sand into filter, look inside and check internal assembly
(Key No. 8, Page 10) for broken or loose laterals (Key No. 8A, Page 10)
caused by shipping damage. Replace if necessary.
3. To eliminate stress on laterals (Key No. 8A) fill tank half-full of water be-
fore loading sand.
4. When full, top of sand bed should be about 12-1/2” (31.75 cm) below
top of distributor (about 1-1/2” (3.8 cm) below tank flange (see Figure 2).
5. Wash all sand and dirt away from cord ring sealing area.
6. Assemble filter according to instructions, pages 6 and 7.
Assembly:
1. Remove cord ring slowly to avoid stretching or tearing it.
2. Inspect cord ring (Key No. 12, Page 10) for cuts, nicks, etc. If cord ring
is damaged, deformed, or has lost its resiliency, replace with a new one.
3. Clean cord ring area of tank shell (both halves) and cord ring.
4. Carefully install cord ring and upper tank shell (Key No. 7, Page 10).
NOTICE: Do not lubricate cord ring. Lubricants attract dirt and grit and
may (especially when petroleum based) damage cord ring and void war-
ranty.
NOTICE: Be sure upper tank shell contacts cord ring surface evenly and
seal area is clean and free from dirt.
FOR
SAND
REMOVAL
ONLY
HOLD
REMOVE
PLUG
Figure 3 - Hold drain fitting and re-
move drain plug to drain filter.
Hazardous pressure.
Can cause severe in-
jury or major property
damage from tank
blow up.
Release all pressure
and read instructions
before working on filter.

7
5. Install clamps. Do not tighten clamps yet.
6. See Figure 4 for clamp tightening sequence. Tighten all clamp knobs se-
curely hand tight.
NOTICE: To equalize stresses on tank, be sure to tighten clamps in se-
quence shown. DO NOT work your way around the filter tightening adja-
cent clamps.
7. Install air relief valve and gauge assembly on tank.
Startup (Multi-port Valve):
1. With pump OFF, set valve to ‘BACKWASH’ position.
2. Open air release valve (Key No. 1, Page 10).
3. Start pump, circulating water backwards through filter to waste.
4. Close air release valve when a steady stream of water is expelled.
5. Run pump five minutes or until waste water is clear (this purges excess
fine particles from system).
6. Stop pump; set valve handle to ‘RINSE’ position.
7. Start pump; run pump for 15 to 30 seconds.
8. Stop pump; set valve to ‘FILTER’ position. Follow instructions under
Regular Operation’ (below) to place filter in service.
Startup (Slide Valve):
1. With pump OFF, raise handle to fully extended position.
2. Open air release valve (Key No. 1, Page 10).
3. Start pump, circulating water backwards through filter to waste.
4. Close air release valve when a steady stream of water is expelled.
5. Run pump five minutes or until waste water is clear (this purges excess
fine particles from system).
6. Stop pump; lower handle completely to ‘FILTER’ position and pin in
place. Follow instructions under ‘Regular Operation’ (below) to place fil-
ter in service.
REGULAR OPERATION
Do not operate this filter at more than 50 PSI (345kPa) under
any circumstances!
Run Filter:
1. With pump OFF, set valve to ‘FILTER’ position.
2. Fill trap on pump with water.
3. Open air release valve on top of filter assembly (Key No. 1, Page 10);
start pump.
4. When steady stream of water comes from air release valve, close the
valve.
5. With filter operating, record pressure gauge reading in owner’s manual.
When reading is 10 PSI (70kPa) above initial reading, backwash filter.
1
2
3
4
5
6
7
1
7
4
6
2
8
3
5
Figure 4 - Clamp tightening se-
quence.
21" Filter
25" Filter

8
Backwash Filter (Multi-Port Valve):
To prevent equipment damage and possible injury, turn pump OFF be-
fore changing valve position.
1. With pump OFF, set valve to ‘BACKWASH’ position.
2. Open air release valve (Key No. 1, Page 10).
3. Start pump, circulating water backwards through filter to waste.
4. Close air release valve when a steady stream of water is expelled.
5. Backwash until water runs clear.
6. Stop pump; set valve to ‘RINSE’ position.
7. Start pump; run pump for one minute.
8. Stop pump; set valve to ‘FILTER’ position.
9. Filter is now ready for service.
10. Open air release valve and release ALL pressure from system.
11. Follow ‘Run filter’ procedure to restart system.
Backwash Filter (Slide Valve):
To prevent equipment damage and possible injury, turn pump OFF be-
fore changing valve position.
1. With pump OFF, raise valve handle to fully extended position.
2. Open air release valve (Key No. 1, Page 10).
3. Start pump, circulating water backwards through filter to waste.
4. Close air release valve when a steady stream of water is expelled.
5. Backwash until water runs clear.
6. Stop pump; lower handle completely to ‘FILTER’ position and pin in
place.
7. Filter is now ready for service.
8. Open air release valve and release ALL pressure from tank and system.
9. Follow ‘Run filter’ procedure (above) to restart system.
MAINTENANCE
General:
• Wash outside of filter with a mild detergent and water. Rinse off with hose.
NOTICE: DO NOT use solvents to clean filter; solvents may damage plas-
tic components in system.
• Inspect sand bed at least once a year to remove foreign material which
has not been backwashed out of system.
Follow instructions on Pages 6 and 7 when disassembling
and assembling filter.
NOTICE: When the sand bed gets hard and crusty on top, remove all the
old sand and replace it with new sand.
NOTICE: Open air bleed valve and bleed all air from filter each time pump
is stopped and restarted.
Weekly Pool Equipment Inspection:
1. Check pressure during operation. When pressure is 10 PSI (70kPa)
higher than initial operating pressure, backwash filter (see instructions,
page 7).

9
2. Skimmer basket - remove debris.
3. Stop pump, release all pressure from system. Remove trap cover and bas-
ket, remove debris.
4. Bleed air from filter each time system is started.
5. Check pump for leaks. If found, see pump owner's manual.
6. Check pump strainer lid for tightness. Do not overtighten!
Replace Internal Assembly:
1. Disassemble filter according to instructions in "Filter Disassembly" Page 6.
Hazardous Pressure! To avoid severe injury and major property
damage, follow instructions on Pages 6 and 7 when disassembling and as-
sembling filter.
2. Remove sand from filter.
3. Remove union adapters and tank fittings, (Key Nos. 19 and 20, Figure 5).
Turn Key Nos. 19 and 20 counterclockwise to remove.
4. Lift old internal assembly out of tank. (Figure 6)
5. Twist lock new laterals into hub on new internal assembly. (Figure 7)
6. Remove old O-Rings on tank fittings (Key Nos. 19 and 20) and install new O-
Rings provided. Be sure sealing area is clean.
7. Drop new internal assembly into tank and secure with tank fittings
(Key Nos. 19 and 20, Figure 8).
8. To refill, reassemble, and restart filter, follow instructions in owner’s
manual.
To avoid severe injury or major property damage, exactly follow
“Assembly” instructions, Pages 6 and 7.
9. Follow “Startup” instructions in owner’s manual.
WINTERIZING
1. Open air release valve; open all system valves. Position multiport valve be-
tween port positions to allow air passage to all ports.
2. Remove drain plugs from trap, pump, valve and filter.
3. Drain system piping.
4. Cover with plastic or tarpaulin to protect from weather.
5. Protect from freezing.
19
20
954 0594
Figure 5
955 0594
Figure 6
956 0594
Figure 7
19
20
957 0594
Figure 8

10
2859 0597
19
19a
20
13
12
14
15
12
16
8
9
10
11
7
0
5
1
0
1
5
2
0
2
5
3
0
3
5
4
0
4
5
5
0
5
5
6 0
3
2
1
4
5
6
17
18
21
22
16

11
Key No. Description Qty. Model S7S50 Model S8S70
1 2" Gauge 1 33600-0023T 33600-0023T
2 Valve Assembly 1 WC212-120P WC212-120P
3 Nipple 1 U37-16P U37-16P
4 Adapter Bushing 1 24900-0504 24900-0504
5 O-Ring 1 35505-1423 35505-1423
6 Tank - Upper Half Kit* 1 24851-9000 24851-9001
7 Collector - Manifold Assembly 1 24900-0100S 24901-0100S
8 Air Bleed Filter 1 WC8-126 WC8-126
9 Vent Tube 1 WC37-386P WC37-386P
10 Elbow - Male Parflex 1 WC78-84P WC78-84P
11 Lateral 16 24900-0002 24900-0003
12 O-Ring 2 35505-1424 35505-1424
13 Plug (Sand Removal) 1 24900-0503 24900-0503
14 Drain Fitting 1 24900-0505 24900-0505
15 1-1/2" NPT Plug 1 27001-0022S 27001-0022S
16 O-Ring 2 35505-1425 35505-1425
17 Tank Fitting 1 24900-0500 24900-0500
18 Tank Fitting 1 24900-0501 24900-0501
19 Clamp Assembly ** 24850-0200 24850-0200
19A Clamp Bolt ** 24850-0010 24850-0010
20 Tank - Lower Half 1 24850-0102S 24851-0103S
21 Cord Ring 1 24850-0008 24850-0009
22 Valve and Gauge Assembly
(Includes Key Nos. 1-5) 24850-0105
24850-0105
†• Lateral Extension Adapter as req'd 24700-0029 24700-0029
• Decal - Model Label 1 32155-4045 32155-4047
• Decal - Warning 1 32165-4004 32165-4005
• Decal - Operating Instruction 1 32155-4046 32155-4048
† Available for lateral repairs.
• Not illustrated
* Includes all decals and labels.
** Model S7S50 uses seven clamps and bolts; Model S8S70 uses eight.
REPAIR PARTS LIST

12
TROUBLESHOOTING GUIDE
1. Short Cycle between backwashes:
NOTICE: Time between backwashes will vary with each installation and
between different areas of the country. Ask installer about normal back-
wash interval in your area. The following causes and remedies are for
cycle times shorter than normal for your area.
A. Flow rate too high or filter too small; consult dealer for system sizing
recommendations.
B. Water is chemically out of balance; consult pool serviceman.
2. Low Flow/High Pressure:
A. Pipe blocked downstream from filter; remove obstruction.
B. Piping too small; use larger pipe (consult dealer for sizing).
C. Filter area too small or pump too large; consult dealer for recom-
mendation.
3. Low Flow/Low Pressure:
A. Pump too small; consult dealer for recommendations.
B. Plugged pump, plugged line, or plugged hair and lint trap; clean
thoroughly.
4. Pool Water Not Clear:
A. Water is chemically out of balance; consult pool professional.
B. Inadequate turnover rate; consult dealer about equipment sizing.
C. Sand in pool means broken lateral.
To avoid severe injury or major property damage, follow in-
structions under 'Disassembly' and 'Assembly' (pages 6 and 7)!
1. Follow filter disassembly procedure, Page 6.
2. Replace lateral according to instructions supplied with new lateral
(See Page 9).
3. Reassemble filter according to instructions, Pages 6 and 7.
Hazardous pressure.
Can cause severe in-
jury or major property
damage from tank
blow up.
Release all pressure
and read instructions
before working on filter.

13
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14
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S282 (Rev. A)