Stagnoli ACHILLES-1200 User manual

Instructions
1
Electromechanical gear motor for sliding gates
ACHILLES

Instructions
2
Attention!
•This manual is for qualified installers only and not for the end user. It is the installer’s job
to explain to the user how the automatism works, about possible hazards related to it
and the need for periodical maintenance.
•Installation must be carried out by qualified personnel only, in compliance with
current standards concerning automatic closing mechanisms; particularly the
installation has to comply with the 89/392 directive and the EN 12453 and EN12445
regulation.
•ACHILLES is made specifically to control the automation of sliding gates and therefore
it is forbidden to use it for any other purposes or improperly.
•Use original components only. Stagnoli is not liable for damages if any other
components are used.
•Make sure that the gate structure is solid and suitable to be motorised.
•Make certain that when the gate is moving there are no points of friction and there is
no chance of it derailing.
•Make absolutely certain the power is disconnected before carrying out any work on
the device.
•Connect the power lead only to supply lines with adequate electrical protection; more
specifically mount a device to guarantee disconnection of all phases from the mains
that has a distance of at least 3.5 mm between the contacts.
•Be particularly careful when evaluating the safety devices to install and their location.
Always install an emergency stop device that will cut power off in the case of
necessity.
•Only qualified personnel must be allowed to service the unit.
•The irreversibility of the gearmotor avoids the installation of electronic locks and in
case of black-out, the manual key release allows easy opening and closing of the
gate.

Instructions
3
Technical features
Stagnoli’s ACHILLES gearmotor is particularly suitable for sliding gates up to 2200 kg and it is
available in the 230 Vac and 380Vac version.
Technical features ACHILLES-1200 230V ACHILLES-1200 400V
Power supply 230V~ / 50Hz 400V~ / 50 Hz
Max. input current (A) 4 1,7
Motor supply power 230V~ 400V~
Max. motor power (W) 550 W 550 W
Capacitor 16 μF _
Rpm 1350 1400
Reduction ratio 1/38 1/38
Min. speed at full load 9,8 m/min 9,8 m/min
Working temperature (°C) -20 ↔+70 -20 ↔+70
Work cycle (%) intensive intensive
IP protection level 43 43
Maximum thrust force 1000 N 1000 N
Maximum gate weight 1200 kg 1200 kg
Weight (Kg) 18 18
Technical features ACHILLES-2200 230V ACHILLES-2200 400V
Power supply 230V~ / 50 Hz 400V~ / 50 Hz
Max. input current (A) 5,5 2,2
Motor supply power 230V~ 400V~
Max. motor power (W) 750 W 750 W
Capacitor 20 μF _
Rpm 1350 1400
Reduction ratio 1/38 1/38
Min. speed at full load 9,8 m/min 9,8 m/min
Working temperature (°C) -20 ↔+70 -20 ↔+70
Work cycle (%) intensive intensive
IP protection level 43 43
Maximum thrust force 1600 N 1600 N
Maximum gate weight 2200 kg 2200 kg
Weight (Kg) 18 18

Instructions
4
Warning sign
ZEUS transmitter
4x1
1xRG58
2x1
3x1
2x1.5
3x1.5
ARGO wall mounted
photocells
ACHILLES sliding gate motor
POLIFEMO column mounted
photocells
Rack
ASM Key selector
PEGASUS Blinker

Instructions
5
Anchoring the foundation plate
Before commencing to anchor the
foundation plate to the ground, first prepare
one or two sheaths for passing the cables
through (Fig.1)
After having verified the optimum
conditions for placing the plate, bend
the fish-tail clamps vertically and
concrete the plate in (Fig.1).
Fig.1
Installing the gear motor
Unscrew the two side screws to remove the top (Fig.2).
Position Hercules on the foundation plate, taking care to
centre the antiskid device (Fig.3).
Fix the gear motor to the foundation plate with the screws
but before tightening them completely, adjust the distance
between Hercules and the gate.
Take the first sector of the rack and position it on top of the
gear, check there is a clearance of at least 1 mm between
the gear and rack; fix it to the gate with the screws.
Check the correct position by moving the gate by hand
(Fig.4).
Fig.2
Fig.3
Fig. 4
1mm

Instructions
6
Fix the rest of the rack, utilising a
piece of rack to maintain the pitch
between joints (Fig.5).
Position the limit switch brackets on
the rack and, sliding the gate,
adjust the position of the brackets
according to the opening and
closing wanted. Now fix the
brackets permanently.
Fig. 5
Manual manoeuvre: To move the gate manually proceed as described below
(Fig.6):
1. Slide the lock cover back
2. Turn the key clockwise
3. Pull the handle until it is perpendicular to the motor
13
Fig. 6
Regulation of the slowing down mechanical safety device
Loading:
Keeping the main frame of the motor still with the opposite
spanner (CH 17 Fig.7) screw the bolt above the loading spring,
Unloading:
Follow the same operation only this time screw the bolt in
the opposite direction (anticlockwise). It is important that
the regulated force is not too weak, avoiding that any
anomalies or any foreign bodies on the track stop the
sliding of the motor.
CH 13
CH 17
-
+

Instructions
7
Fig. 7
ACHILLES 230Vac
2
3
4
5
6
5x4
5x2
7
9
10
11
12
13
15 16 17
18
19
20
21
22
23
24
25
25
27
27
28
26
26 29
26
30
31x6
32
33
37
35 36
34 38
39 40
41
14
43
42
42
44
46
45
47
50
48
8
1
49

Instructions
8
ACHILLES 400 Vac
2
3
4
5
6
5x4
5x2
7
9
11
12
13
15 16 17
18
19
20
21
22
23
24
25
25
27
27
28
26
26 29
26
30
31x6
32
33
37
35 36
34 38
39 40
41
14
43
42
42
44
46
45
47
50
48
8
49

Instructions
9
Pos. Components Q.ty Item part nr.
1 Operator base 1 X61A748
2 Cover 1
3 Screws for cover fixing 2 X61A108
4 Cover for air grill 1
5 Screws for air grill fixing 9 X61A13
6 Electronics support 1
7 Screw for electronics support 2 X61A530
8 Cover for electronics 1
9 C.A. electronic card 1
10 Capacitor 1 X61A749
11 Stop cable connector 2 SPC
12 Cylindrical pin for release lever 1 X61A516
Italian cylinder 1 X13A03
Elastic toothed pin 1
Cylindrical headed screw with cover 1
13
Racket lock 1 X61A504
14 Motor attachment screw 4 X61A762
15 Unblocking lever 1 X61A750
16 Key cover 1 BTAPCHI
17 Key cover guide 1 BBLOCOPCHI
18 Micro limit switch 2 X61A83
19 Elicoidial Gear M2,5 Z38 DX 3° 1
20 Key for elicoidial gear 1 X61A752
21 Unblocking spring 1 X61A434
22 Unblocking flap 1
23 Cylindrical unblocking plug 1
24 Transmission centre frame 1 X61A753
25 Ball and socket joint 6206 2RS-30*62*16 2 X61A754
26 Elastic rings for centre frame 5 X61A755
27 Holding ring on the central frame 2 X61A756
28 Holding ring on the central frame 1 X61A757
29 Flap for exit gear 1 X61A758
30 Frontal C.A. 1 X61A759
31 Flap attachment screw 6 X61A759
32 Ring OR4337 1 X61A529
33 Cylindrical gear M4 Z(19) 1 X61A760
34 Micro lever 1 SLEVMIC
35 Roller 1 SROT13
36 Cylindrical plug micro lever 1 X61A517
37 Cylindrical roller plug 1 X61A518
38 Lever support limit switch 1
39 Attachment screw for lever support limit
switch 2X61A761
40 Attachment screw micro 2 X61A539
41 Sliding gate motor 1200-2200 1
42 Ball and socket joint 61903 Z1-17*35*10 2 X61A767
43 Screw M2,5 Ø55 1 X61A766
44 Elasctic ring for main frame 1 X61A768
45 Friction spring 2 X61A770
46 Friction 1 X61A769
47 Friction screw 1 X61A771
48 Autobraking nut 1 X61A298
49 Ring OR4225 1 X61A765
50 Friction preloading spring 1 X61A772

Instructions
10
Rev. 0 - 04/2005
Stagnoli s.r.l.
Via Ticino 14, 25015 Desenzano del Garda Bs Italia
Tel. [phone] Fax. [phone]
www.stagnoli.com