Staheli West DewPoint 331 User manual

DewPoint 331
Owner's Manual
R3.2: 12.1.21
2020 DewPoint 331
2021 DewPoint 331
2022 DewPoint 331
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RAISING INDIVIDUAL, FAMILY, AND COMMUNITY STANDARDS WHILE
REVOLUTIONIZING THE AGRICULTURAL INDUSTRY.
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Contents
Foreword
DewPoint 331 Operator Training............................1
Warranty Informaon.............................................3
Safety
Safety Decals ..........................................................5
Tractor Requirements.............................................7
Machine Faults .......................................................8
Safe Procedures...................................................... 9
Boiler Jurisdicon ................................................... 11
Boiler Safety Test ....................................................12
Pre-Operaon Requirements
Water..... ................................................................. 17
Source Selecon and Water Sampling ..........17
Analysis and Treatment
Equipment Specicaon ..........................17
Water System Equipment Setup ...................18
Water Transportaon ................................... 19
Water Soener..............................................20
Reverse Osmosis Unit....................................21
Water Setup ..................................................22
Water Equipment Selecon ..........................23
Water Treatment Chemical ...........................25
Water Quality/Blowdown Principles ............26
Water Quality Sengs ..................................28
Baler Preparaon ...................................................29
Install Baler Hardware...................................29
Install Cameras on Baler ...............................29
Install Bale Moisture Monitor on Baler.........29
DewPoint Machine Preparaon .............................30
Install Oponal/Custom Equipment..............30
Install Cameras on DewPoint Machine .........30
Valve Inspecon ............................................31
Actuator Inspecon.......................................32
Wheel Inspecon ..........................................34
Tractor Preparaon ................................................34
DewPoint Hookup to Tractor ..................................36
DewPoint Hookup to Baler .....................................37
Fill Fuel Tanks..........................................................38
Fill Water Tanks ......................................................39
Start DewPoint .......................................................40
Burner Tune............................................................41
Brake Controller .....................................................42
Operaon
DewPoint 331 Operator Training............................45
Common Operang Times......................................47
Touch Screen .......................................................... 48
How to Start Steaming ...........................................49
Common Valve Sengs..........................................51
Simple Operaon....................................................52
Steam Rate Adjustment With a Gazeeka................53
Steam Rate Adjustment Without a Gazeeka ..........54
Common Operaon................................................ 55
Short Term Storage (Wet Layup) ............................56
Keep Hot.................................................................57
Blowdown System ..................................................58
Water Purge System ...............................................60
Steam Purge System...............................................61
Irrigaon................................................................. 62
Cung... .................................................................63
Raking..................................................................... 64
DewPoint Machines................................................66
Baling With Steam..................................................67
Suggested Moisture With Steam............................68
Steaming Dierent Crops .......................................69
Steam Eects in Dierent Temperatures................70
Judging Bale Moisture ............................................71
Moisture Sensors....................................................72
Judging Bale Moisture with the
Gazeeka Moisture Gauge .............................73
Judging Bale Moisture Visually...............................75
Judging Bale Moisture with a
Handheld Moisture Probe ............................76
Judging Bale Moisture Aer Baling ........................78
Judging Bale Temperature......................................79
Hauling, Stacking, and Storage of
Steam-Treated-Hay ......................................80
Hauling and Stacking Steamed Hay
During Normal Harvest Operaons...............80
Stacking High-Temperature Steamed
Hay When Weather Is a Threat .....................80
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Contents
Technical Informaon
Components Locaon List ...................................... 83
Diagram 1 ...............................................................84
Diagram 2 ...............................................................85
Diagram 3 ...............................................................86
Diagram 4 ...............................................................87
Diagram 5 ...............................................................87
Diagram 6 ...............................................................88
Diagram 7 ...............................................................88
Diagram 8 ...............................................................89
Diagram 9 ...............................................................90
Diagram 10 .............................................................91
Diagram 11 .............................................................92
Diagram 12 .............................................................93
Diagram 13 .............................................................94
Diagram 14 .............................................................95
Hydraulic Systems...................................................96
Field Work Screen................................................... 97
How The 331 Works ...............................................98
Machine Specicaons........................................... 99
Sensors... ................................................................100
Outputs.. ................................................................104
Actuators ................................................................105
Fuses...... ................................................................106
O Delay Relay ....................................................... 107
Burner Wiring.........................................................108
Fuel Pump .............................................................. 109
Troubleshoong
How to Reset a Fault ..............................................115
Fault 1000: Flame Detected in Standby..................116
Fault 1001: Flame Detected in Start.......................116
Fault 1002: Flame Detected in Pre-Purge...............116
Fault 1003: Flame Detected in Purge .....................116
Fault 1004: Flame Detected in Pre-Ignion............116
Fault 1005: Flame Not Detected in Spark Ignion..117
Fault 1006: Flame Not Detected in Main Ignion ..118
Fault 1007: Flame Not Detected in Run .................118
Fault 1008: Flame Detected in Post-Purge
(See Fault 1000-1004) ................................... 118
Fault 1010: Airow Detected in Standby................118
Fault 1011: Airow Detected in Start .....................118
Fault 1012: Airow Not Detected in Pre-Purge
(See Fault 1260) ............................................119
Fault 1013: Airow Not Detected in Purge.............119
Fault 1014: Airow Not Detected in Pre-Ignion ...119
Fault 1015: Airow Not Detected in Spark Ignion 119
Fault 1016: Airow Not Detected in Main Ignion.119
Fault 1017: Airow Not Detected in Run................119
Fault 1018: Airow Not Detected in Post-Purge.....119
Fault 1020: Low Water 1 Detected in Start ............120
Fault 1021: Low Water 1 Detected in Pre-Purge ....120
Fault 1022: Low Water 1 Detected in Purge...........120
Fault 1023: Low Water 1 Detected in Pre-Ignion .120
Fault 1024: Low Water 1 Detected in
Spark Ignion ................................................120
Fault 1025: Low Water 1 Detected in
Main Ignion.................................................120
Fault 1026: Low Water 1 Detected in Run..............120
Fault 1027: Low Water 1 Detected in Post-Purge...120
Fault 1030: Low Water 2 Detected in Start ............121
Fault 1031: Low Water 2 Detected in Pre-Purge ....121
Fault 1032: Low Water 2 Detected in Purge...........121
Fault 1033: Low Water 2 Detected in Pre-Ignion .121
Fault 1034: Low Water 2 Detected in
Spark Ignion ................................................121
Fault 1035: Low Water 2 Detected in
Main Ignion.................................................121
Fault 1036: Low Water 2 Detected in Run..............121
Fault 1037: Low Water 2 Detected in Post-Purge...121
Fault 1040: High Pressure Detected in Start...........122
Fault 1041: High Pressure Detected in Pre-Purge...122
Fault 1042: High Pressure Detected in Purge .........122
Fault 1043: High Pressure Detected in Pre-Ignion122
Fault 1044: High Pressure Detected in
Spark Ignion ................................................122
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Contents
Fault 1045: High Pressure Detected in
Main Ignion.................................................122
Fault 1046: High Pressure Detected in Run ............122
Fault 1047: High Pressure Detected in Post-Purge .122
Fault 1050: Operang Pressure Tripped in Start ....123
Fault 1051: Operang Pressure Tripped in
Pre-Purge ......................................................123
Fault 1052: Operang Pressure Tripped in Purge...123
Fault 1053: Operang Pressure Tripped in
Pre-Ignion ...................................................123
Fault 1054: Operang Pressure Tripped in
Spark Ignion ................................................123
Fault 1055: Operang Pressure Tripped in
Main Ignion.................................................123
Fault 1056: Operang Pressure Tripped in Run......123
Fault 1057: Operang Pressure Tripped in
Post-Purge.....................................................123
Fault 1060: Louver Open (Too Long) in Start ..........124
Fault 1061: Louver Not Open in Pre-Purge.............124
Fault 1062: Louver Not Open in Purge ...................124
Fault 1063: Louver Closed (Too Long) in Start ........124
Fault 1064: Louver Not Closed in Pre-Ignion........124
Fault 1065: Louver Not Closed in Spark Ignion ....124
Fault 1066: Louver Not Closed in Main Ignion .....124
Fault 1100: Burner Controller Watchdog Reset......124
Fault 1101: Baery Voltage High
(Over 16.5 V Burner Controller)....................124
Fault 1102: Baery Voltage Low
(Under 8.8v Burner Controller) .....................124
Fault 1103: Burner Controller Output Supply 1
Voltage Low................................................... 124
Fault 1104: Burner Controller Output Supply 1
Voltage High.................................................. 125
Fault 1105: Burner Controller Output Supply 1
Amperage High .............................................125
Fault 1106: Burner Controller Output Supply 2
Voltage Low................................................... 125
Fault 1107: Burner Controller Output Supply 2
Voltage High.................................................. 125
Fault 1108: Burner Controller Output Supply 2
Amperage High .............................................125
Fault 1109: Burner Controller Output Supply 3
Voltage Low................................................... 125
Fault 1110: Burner Controller Output Supply 3
Voltage High.................................................. 125
Fault 1111: Burner Controller Output Supply 3
Amperage High .............................................125
Fault 1112: Burner Controller Output Supply 4
Voltage Low................................................... 126
Fault 1113: Burner Controller Output Supply 4
Voltage High.................................................. 126
Fault 1114: Burner Controller Output Supply 4
Amperage High .............................................126
Fault 1115: Flame Detector 12 V Supply Too Low .126
Fault 1116: Flame Detector 12 V Supply Too High .126
Fault 1117: Flame Detector Voltage Divider 8.5 V
Too Low ......................................................... 126
Fault 1118: Flame Detector Voltage Divider 8.5 V
Too High ........................................................ 126
Fault 1119: Burner Controller 5 V Supply Too Low.126
Fault 1120: Burner Controller 5 V Supply Too High 126
Fault 1121: Flame Detector Signal Voltage Low .....127
Fault 1122: Flame Detector Signal Voltage High ....127
Fault 1125: Low Fire on/o Solenoid
Disconnected ................................................127
Fault 1126: Low Fire on/o Solenoid
Short To Ground............................................127
Fault 1127: High Fire on/o Solenoid
Disconnected ................................................127
Fault 1128: High Fire on/o Solenoid
Short To Ground............................................128
Fault 1129: Safety Fuel Solenoid Disconnected......128
Fault 1130: Safety Fuel on/o Solenoid
Short To Ground............................................128
Fault 1131: Spark Coil Disconnected ......................128
Fault 1132: Spark Coil Short To Ground..................128
Fault 1200: Boiler Controller Watchdog Reset .......129
Fault 1201: Baery Voltage High
(Over 16.5 V Boiler Controller)......................129
Fault 1202: Tractor Baery Voltage Low
(Under 8.8v Boiler Controller).......................129
Fault 1203: Boiler Controller Output Supply 1
Voltage Low................................................... 129
Fault 1204: Boiler Controller Output Supply 1
Voltage High.................................................. 129
Fault 1205: Boiler Controller Output Supply 1
Amperage High .............................................129
Fault 1206: Boiler Controller Output Supply 2
Voltage Low................................................... 129
Fault 1207: Boiler Controller Output Supply 2
Voltage High.................................................. 129
Fault 1208: Boiler Controller Output Supply 2
Amperage High .............................................129
Fault 1209: Boiler Controller Output Supply 3
Voltage Low................................................... 129
Fault 1210: Boiler Controller Output Supply 3
Voltage High.................................................. 130
Fault 1211: Boiler Controller Output Supply 3
Amperage High .............................................130
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Contents
Fault 1212: Boiler Controller Output Supply 4
Voltage Low................................................... 130
Fault 1213: Boiler Controller Output Supply 4
Voltage High.................................................. 130
Fault 1214: Boiler Controller Output Supply 4
Amperage High .............................................130
Fault 1215: Boiler Controller 12 V “Sensor”
Supply Too Low ............................................130
Fault 1216: Boiler Controller 12 V “Sensor”
Supply Too High.............................................130
Fault 1217: Boiler Controller 8.5 V Supply
Too Low ......................................................... 130
Fault 1218: Boiler Controller 8.5 V Supply
Too High ........................................................ 130
Fault 1219: Boiler Controller 5 V “Sensor” Supply
Too Low ......................................................... 131
Fault 1220: Boiler Controller 5 V “Sensor” Supply
Too High ........................................................ 131
Fault 1221: Flue Temp Sensor Not Connected .......131
Fault 1222: Flue Temp Sensor Voltage High ...........131
Fault 1223: Flue Temp is High Alarm (600F)...........131
Fault 1224: Flue Temp is High Warning (550F) .......131
Fault 1225: Boiler Water Temp Sensor
Not Connected..............................................132
Fault 1226: Boiler Water Temp Sensor
Voltage High.................................................. 132
Fault 1227: Furnace Door Temp Sensor
Not Connected..............................................132
Fault 1228: Furnace Door Temp Sensor
Voltage High.................................................. 132
Fault 1229: Furnace Door Temp is
High Alarm (190F) ......................................... 133
Fault 1230: Furnace Door Temp is
High Warning (180F) .....................................133
Fault 1231: Ambient Temp Sensor Not Connected 133
Fault 1232: Ambient Temp Sensor Voltage High ....133
Fault 1233: Hydraulic Return PSI Sensor
Not Connected..............................................134
Fault 1234: Hydraulic Return PSI Sensor
Amperage High .............................................134
Fault 1235: Hydraulic Supply PSI Sensor
Not Connected..............................................134
Fault 1236: Hydraulic Supply PSI Sensor
Amperage High .............................................134
Fault 1237: Hydraulic Case Drain PSI Sensor
Not Connected..............................................135
Fault 1238: Hydraulic Case Drain PSI Sensor
Amperage High .............................................135
Fault 1239: Boiler Water Level 1 Sensor
Not Connected..............................................135
Fault 1240: Boiler Water Level 1 Sensor
Amperage High .............................................135
Fault 1241: Boiler Water Level 2 Sensor
Not Connected..............................................136
Fault 1242: Boiler Water Level 2 Sensor
Amperage High .............................................136
Fault 1243: Fuel Level PSI Sensor Not Connected ..136
Fault 1244: Fuel Level PSI Sensor Amperage High..136
Fault 1245: Fuel Pump PSI Sensor Not Connected .137
Fault 1246: Fuel Pump PSI Sensor Amperage High 137
Fault 1247: Low Fire Nozzle PSI Sensor
Not Connected..............................................137
Fault 1248: Low Fire Nozzle PSI Sensor
Amperage High .............................................137
Fault 1249: High Fire Nozzle PSI Sensor
Not Connected..............................................138
Fault 1250: High Fire Nozzle PSI Sensor
Amperage High .............................................138
Fault 1251: Supply Water Level Sensor
Not Connected..............................................138
Fault 1252: Supply Water Level Sensor
Amperage High .............................................138
Fault 1253: Feed Pump Protecon PSI Sensor
Not Connected..............................................139
Fault 1254: Feed Pump Protecon PSI Sensor
Amperage High .............................................139
Fault 1255: Steam Pressure Sensor
Not Connected..............................................139
Fault 1256: Steam Pressure Sensor
Amperage High .............................................139
Fault 1257: Steam Pressure Sensor
Reading High (over 18 PSI)............................140
Fault 1258: Baler Chamber Pressure Sensor
Not Connected..............................................140
Fault 1259: Baler Chamber Pressure Sensor
Amperage High .............................................140
Fault 1260: Fan Did Not Start, Zero RPM Detected 141
Fault 1261: Feed Pump Pressure Detected
Before Feed Pump Start................................141
Fault 1262: Feed Pump Start Protecon:
PSI Too Low (Less Than 5 PSI)........................142
Fault 1263: Feed Pump Running Protecon:
PSI Too Low (Less Than 5 PSI)........................142
Fault 1264: Boiler Water Level Sensors 1 & 2
Reading More Than 2 Inches Dierent
(Replace Bad Sensor) ....................................142
Fault 1265: Boiler Water Level Too High
(Over 8 Inches)..............................................143
Fault 1266: Boiler Water Level Too High
(Over 10 Inches)............................................143
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Contents
Fault 1267: Fan Speed Over 4500 RPM ..................143
Fault 1269: Open Center Fan Speed Valve
Short To Ground............................................144
Fault 1270: Fan ON/OFF Solenoid Disconnected....144
Fault 1271: Fan ON/OFF Solenoid
Short To Ground............................................144
Fault 1272: Feed Water Pump ON/OFF Solenoid
Disconnected ................................................144
Fault 1273: Feed Water Pump ON/OFF Solenoid
Short To Ground............................................144
Fault 1274: Inial Boiler Fill Is Taking
Longer Than Expected...................................145
Fault 1275: Reaching Boiler Water Fill Target Is
Taking Longer Than Expected........................145
Fault 1276: Water Purge Actuator Is Disconnected 146
Fault 1277: Water Purge Actuator Is
Not Calibrated...............................................146
Fault 1278: Blowdown Actuator Is Disconnected...146
Fault 1279: Blowdown Actuator Is Not Calibrated .146
Fault 1280: Blowdown Actuator Stuck / Jammed ..146
Fault 1281: Steam Purge Actuator Is Disconnected147
Fault 1282: Steam Purge Actuator Is
Not Calibrated...............................................147
Fault 1283: Steam Purge Actuator Stuck /
Jammed.........................................................147
Fault 1284: Top Steam Actuator Is Disconnected...147
Fault 1285: Top Steam Actuator Is Not Calibrated .147
Fault 1286: Top Steam Actuator Stuck / Jammed...148
Fault 1287: Boom Steam Actuator Is
Disconnected ................................................148
Fault 1288: Boom Steam Actuator Is
Not Calibrated...............................................148
Fault 1289: Boom Steam Actuator Stuck /
Jammed.........................................................148
Fault 1290: Feed Water Actuator Is Disconnected .148
Fault 1291: Feed Water Actuator Is Not Calibrated149
Fault 1292: Feed Water Actuator Stuck / Jammed.149
Fault 1293: Louver Actuator Is Disconnected.........149
Fault 1294: Louver Actuator Not Calibrated...........149
Fault 1295: Hydraulic Return Pressure High...........149
Fault 1296: Hydraulic Case Drain Pressure High.....150
Fault 1300: Burner CANBUS Communicaon
Failure ...........................................................150
Fault 1301: Boiler CANBUS Communicaon
Failure ...........................................................150
Fault 1302: IOX CANBUS Communicaon Failure...150
Fault 1304: Closed Center Fan Speed Valve
Short To Ground............................................151
Fault 1305: Water Purge System Warning..............151
Fault 1306: Top Rear Actuator Disconnected .........151
Fault 1307: Top Rear Actuator Not Calibrated........151
Fault 1308: Top Rear Actuator Stuck / Jammed .....151
Fault 1309: Boom Rear Actuator Disconnected...152
Fault 1310: Boom Rear Actuator Not Calibrated .152
Fault 1311: Boom Rear Actuator Stuck /
Jammed.........................................................152
Fault 1312: Oxygen Sensor Not Operang .............152
Fault 1313: Oxygen Sensor Did Not Conrm
The Presence of a Flame ...............................152
Fault 1314: Rich Burn Detected..............................153
Fault 1316: Water Purge Actuator Did Not
Reach Commanded Posion .........................153
Fault 1317: Blowdown Actuator Did Not
Reach Commanded Posion .........................153
Fault 1318: Steam Purge Actuator Did Not
Reach Commanded Posion .........................153
Fault 1319: Top Steam Actuator Did Not
Reach Commanded Posion .........................153
Fault 1320: Boom Steam Actuator Did Not
Reach Commanded Posion .........................154
Fault 1323: Feed Water Actuator Did Not
Reach Commanded Posion .........................154
Fault 1324: Louver Actuator Did Not
Reach Commanded Posion .........................154
Fault 1325: Steam Pressure & Boiler
Water Temp Dierenal................................154
Fault 1326: Fuel Not Detected During Ignion.......155
Fault 1327: High Fire Nozzle Pressure Low
While in High Fire..........................................155
Fault 1328: Low Fire Nozzle Pressure Low
While in High Fire..........................................156
Fault 1329: Low Fire Nozzle Pressure Low
While in Low Fire...........................................156
Fault 1330: Pressure Detected on High Fire Nozzle
While in Low Fire...........................................157
Fault 1331: Fuel Pump Pressure Low .....................157
Fault 2000: Work Lights Will Not Turn On ..............158
Fault 2001: Touch Screen Controller Will Not
Turn On .........................................................158
Fault 2002: Burner Smoking ...................................159
Fault 2003: Water in Steam / Bales Have Water
Splotches / Sudden Loss of Steam
Pressure and Water Level .............................160
Fault 2004: Failed PTO Bearing(s)...........................160
Fault 2005: PTO Sha Slipping................................161
Fault 2006: Water in Furnace / Steam Coming out
of Flue Exhaust / Leaky Flue Tube(s).............161
Fault 2007: Camera Problems ................................161
Fault 2008: Boiler Taking Longer Than
Normal to Heat Up........................................161
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Contents
Tests
Test 1001: Fuel solenoid.........................................163
Test 1002: Spark Test .............................................. 164
Test 1003: Electrode Gap........................................165
Test 1004: Valve Repair...........................................166
Test 1005: HPLS Calibraon....................................167
Test 1006: OPLS Calibraon....................................168
Test 1007: Burner Tune...........................................169
Test 1008: Canbus Address Seng.........................170
Test 1009: Boiler Water Level Sensor .....................171
Maintenance
Daily Maintenance .................................................173
Pre-Operaon ...............................................174
Post-Operaon..............................................176
50 Hour Maintenance.............................................177
250 Hour Maintenance / Yearly..............................181
500 Hour Maintenance...........................................185
1000 Hour Maintenance ........................................187
2000 Hour Maintenance ........................................189
Winterize ................................................................191
Spring Start Up .......................................................196
Flue Tube Cleaning ................................................198
Maintenance Schedule...........................................202
Notes..... .................................................................203
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DewPoint 331 Operator Training
Preparaon
Open the “Owner’s Manual”.
Read the “Owner’s Manual” before operang the DewPoint machine.
Train on where resources are found (Customer Resources, Support Tab, Owner’s Manual).
Train on local boiler requirements.
Safety
Show where emergency shut-os are located.
Never remove any boiler component while under pressure.
Always make sure brakes are hooked up and funconing properly.
Operaon
Use only so water or reverse-osmosis-treated water in the DewPoint machine.
Fill the supply tanks and add water treatment chemical.
Set up your tractor steering stops.
Set up your moisture sensor.
Teach the dierences between microwave and contact moisture sensors with steam.
Teach the basics of the touch screen.
Turn on the steamer.
Shut o the steamer.
The importance of the PPM seng and how to set it based on your water test.
How to start the steamer.
Tune the burner (low and high re).
Field work screen (overview).
Seng the steam valve proporons.
Ideal condions.
Changing dew condions.
Adverse condions (hot and windy).
Turn steam o when:
Turning around.
Slowing down.
Light/Absent windrow spots.
Blowdown (what it is and what to do about it).
What to do when there is a fault.
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DewPoint 331 Operator Training
Operaon
Teach the ideal baling moisture (see Baling with Steam page).
Steamed bales should be ghtly packed with good leaf paern. Sides of bales should be
smooth but not smeared.
Never exceed suggested internal bale temperature (see Baling with Steam page).
Never stack hay if internal bale temperature exceeds 115° F (45° C).
Train on what to do if dark spots or wet akes appear.
General baling with steam guidelines:
Ideal steaming condions.
Baling in hot/dry condions.
Baling in moderate humidity condions.
Avoid baling with stem moisture.
Baling in high-humidity condions with stem moisture.
You are responsible for how your bales turn out.
Service & Cleaning
Train how to perform daily maintenance.
Show where to nd the maintenance schedule.
Train how to conrm blowdown is working.
Train how to conrm water purge is working.
Train how to conrm steam purge is working.
Train how to perform the yearly boiler safety test.
Safety devices (what they do and where they are located).
Call dealer if more service is required.
I ______________________________ have received instrucons on how to properly operate,
test, service, and clean the boiler. I understand that the operang, tesng, and servicing may
only be performed by a qualied individual that has received the instrucons contained in this
handbook.
Print:__________________________________________
Signature: ______________________________________ Date: ___________________
Trainer Name:___________________________________
Trainer Signature:________________________________ Date: ___________________
(customer / operator)
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Warranty Information
All DewPoint machines come with a 1-Year Limited Warranty. This voluntary manufacturer’s warranty covers
everything on the machine against manufacturing defects. Normal wear-and-tear items and problems caused
by operator negligence or operator error are not covered.
The warranty period for the DewPoint machine starts from the date of rst use.
Staheli West Parts oers a 1-year warranty on all parts from the date of purchase. Staheli West Parts does not
cover labor costs of replacing a warraned part.
Warranty will not be honored if roune maintenance has not been performed.
To ensure warranty coverage, use only OEM parts and lters.
DewPoint Machine
Warranty Period Coverage
Months Hours Parts Labor
0-12 Unlimited 100% 100%
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Safety
Safety
Safety Decals ..........................................................5
Tractor Requirements.............................................7
Machine Faults .......................................................8
Safe Procedures...................................................... 9
Boiler Jurisdicon ................................................... 11
Boiler Safety Test ....................................................12

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The DewPoint machine has many Safety Decals to help ensure operator safety. Pay aenon to the decals
and their warnings to avoid serious injury. They range from the red DANGER (most dangerous) to the yellow
CAUTION (less dangerous... but sll dangerous)
Keep All Shields
in Place
No Retirar las
Tapas
Mecánicas
Hot Surfaces
in Area
Superficies
Calientes
Cercanas
Do Not
Climb
No Subir
Use a Safe
Ladder or Steps
to Service
Upper
Components
Use una
Escalera
Segura para
Mantener los
Componentes
Superiores
Hot Surfaces
Inside
Superficies
Calientes
Adentro
Never Fire Boiler in
Enclosed Area
Nunca Prender la
Caldera Adentro
Safety Decals
DO NOT REMOVE ANY
BOILER COMPONENT
UNDER PRESSURE
NO RETIRE NINGUN
COMPONENTE DE LA
CALDERA BAJO
PRESIÓN
Watch Your
Step
Subir con
Cuidado
DO NOT OPERATE THE
BURNER WITHOUT
SHIELDS IN PLACE
NO OPERAR EL
QUEMADOR SIN LAS
PROTECCIONES EN SU
LUGAR
Pinch Point
Hazard
Peligro de
Pellizco

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Safety Decals
To avoid excessive driveline wear, please refer to
your baler Operator’s Manuals regarding proper
hitch and PTO shaft operating angle adjustments.
*See PTO section of the Instruction Manual for
further detail.
Para evitar el desgaste excesivo de toma de
fuerza, consulte los manuales del operador de su
empacadora en relación con el enganche adecua-
do y ajustes del ángulo de funcionamiento de la
toma de fuerza .
* Véase la sección de toma de fuerza en el “In-
struction Manual” para más detalles
When connecting PTO drivelines between this ma-
chine and the baler, be sure the front connecting
yoke of the driveline on each machine holds the
same rotation angle.
*See PTO section of the Instruction Manual for
further detail.
Al conectar la toma de fuerza entre esta máquina y
la empacadora , asegúrese de que la conexión
frontal yugo de la línea de conducción en cada
máquina tiene el mismo ángulo de rotación.
* Véase la sección de toma de fuerza en el “In-
struction Manual” para más detalles.
To avoid excessive driveline wear, adjust hitch
height so that the machine runs level.
*See PTO section of the Instruction Manual for
further detail.
Para evitar el desgaste excesivo de toma de
fuerza, adjuste la altura del enganche de modo que
la máquina funciona nivel.
* Véase la sección de toma de fuerza en el “In-
struction Manual” para más detalles
To Prevent Serious Injury or death:
1. Read the Instruction Manual before operating
the machine
2. Keep all shields in place
3. No Riders
4. Make certain everyone is clear of machine
before starting engine or operation
5. Stop engine and operation before adjusting,
lubricating, or cleaning
6. Use the flashing warning lights and slow moving
vehicle emblem when transporting on highways.
Para evitar lesiones graves o la muerte:
1. Lea el “Instruction Manual” antes de hacer fun-
cionar la máquina
2. Mantenga todos las tapas mecánicas en su lugar
3. No Pasajeros
4. Asegúrese de que todos estén lejos de la máqui-
na antes de arrancar el motor o la operación
5. Apague el motor y la operación antes de ajustar,
lubricar, o limpiar la máquina
6. Use las luces intermitentes de advertencia y de
vehículo lento durante el transporte en las carret-
eras
There are also many lengthy warnings and words of advice. Read all of them and know what they refer to.

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Tractor Requirements
Minimum
Engine Horsepower
Recommended
Engine Horsepower
0-2% Slopes 100 125
0-5% Slopes 125 150
0-10% Slopes 150 175
Hydraulic Tank
3/8”
Case Drain
Electrical Requirements
12 Volt Auxiliary
Port Required
Staheli West Harness
11546 & 11547
(Included)
Trailer Brake
Controller
(Included)
1/4” Hose
1/4” Hose
1/4” Hose
3/4” Hose
5/8” Hose
Case Drain
3/8” Flat Face QC
3/8” Parker 0303-050
P2
P1 H3 H5
H6
H4
Hydraulic Requirements
Closed center hydraulic system is preferred.
Open center hydraulic system may require an
oil cooler with the machine.
Minimum
Recommended
Hydraulic GPM
Open Center
15 GPM
Closed Center
15 GPM
Maximum
Recommended
Hydraulic GPM
Open Center
25 GPM
Closed Center
N/A
1 Set of SCV’s
3/8” Case Drain
Female hydraulic ng that
will t the Parker 0303-050
male ng direct to tractor
hydraulic tank
Return (One Way)
Parker 0304-170
Supply
Pioneer QAN88FOB
Pickup 1
Pioneer QAN88FOB
Pickup 2
Pioneer QAN88FOB
H3-H6 Available Upon Request
All Fit Standard SCV

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Machine Faults
Faults have to be corrected and reset
or the machine will not operate.
Faults will remain acve but the
machine may sll operate.
There are two types of machine faults: stop faults and warning faults. Stop faults are more serious and the ma-
chine will not operate. The operator will have to x the problem before the fault can be reset. Warning faults
are less serious. The machine may connue to operate but machine performance may be hindered.

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Operating on Hillsides
• Operating on side slopes can cause water to get into your steam.
• e DewPoint is a heavy machine, and signicant side slopes could cause the machine to slide or tip.
• Ensure that brakes are functioning properly before taking the DewPoint up or down steep slopes.
Safety Lighting
e DewPoint has all proper safety, hazard and signal lighting installed. Check that all lights are functioning
properly before each use.
Electricity Overhead
Ensure that the DewPoint will not interfere with overhead power lines. Hitting power lines with the DewPoint
can cause serious damage to you, your equipment, and/or others.
Personal Protective Equipment
When operating or servicing the DewPoint, ensure that you use all proper Personal Protective Equipment (PPE).
PPE includes but is not limited to, proper footwear, gloves, eye protection and ear protection.
Persons on DewPoint
• Never operate the DewPoint while others are on or under the machine.
• Ensure that stepping and standing only happens in designated safe areas.
• DO NOT step or climb areas specically marked prohibited. Doing so can cause serious injury or death.
• Use caution when standing on the deck of the machine - especially if deck is wet.
• DO NOT operate with children near the machine. Ensure that all children are kept at a safe distance.
Shields, Guards & Door
• All shields and guards are in place for a reason. Never operate the machine with shields or guards displaced
or removed.
• Never attempt to operate the machine with the boiler door removed.
Exhaust and Fumes
Never operate the DewPoint in conned spaces. e generator and burner generate toxic gases. Operation and
maintenance should only happen in well-ventilated areas.
Chemicals
Use chemicals according to instructions attached to their containers. Using them improperly can be very
dangerous. If no longer needed, ensure that excess chemicals are disposed of properly.
Traveling on Public Roads
When traveling on public roads, obey all local trac laws. Before traveling on any public roads (or any roads
when you will be traveling at higher rates of speed) make sure that trailer brakes are working properly
Never Allow the Boiler to Run Dry
If the low water cut o sensors ever fail and the boiler is allowed to run without water, serious injury or death
may occur.
Safe Procedures

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Safety Chains
Ensure that safety chains are connected and free from defect before operating the DewPoint.
Faulty/Broken/Worn Out Components
• Replace all lters according to maintenance schedule.
• Repair any faulty components as soon as they fail to function properly. Using defective components
(especially sensors) can be a hazard to you and those around you.
• Periodically check bolts to ensure that they are properly tightened.
• Do not operate the DewPoint if any components are leaking or will not hold pressure.
Burner Safety System
• NEVER jumper burner safeties.
• Keep hands away from the louver. Hands and/or ngers can be pinched and lacerated by the fan.
• Keep debris away from the louver to avoid pulling debris into the burner; this will obstruct air ow.
Fire Safety
• Check the re extinguisher according to the maintenance schedule attached to the extinguisher.
• If re does occur, use the re extinguisher as directed on distinguisher.
• Always stand upwind of ames.
Safe Procedures
Opening Valves/Drains Under Pressure
• Use extreme caution when opening/ushing any valve that is under pressure. Hot steam and/or water can
cause harm to you and others.
• Do not operate the Blowdown Valve or Baler Steam valves without all hardware properly installed.
• Stand clear when draining hot water from the boiler.
Electrical/Battery Safety
Use caution when working:
1) around any loose electrical wires
2) near pump
Sight Glass
Remember that the sight glass is actually GLASS, not plastic or rubber. It can break and can cut you.

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Boiler Jurisdiction
It is your responsibility to make sure your boiler is up to code and meets the
legal requirements in your area.
For boiler jurisdiction information in your area, navigate to:
https://www.nationalboard.org/PrintAllSynopsis.aspx?Jurisdiction=Select