horsch Maestro RV User manual

OPERATING INSTRUCTIONS
Maestro RV
60028570 • 01 • 04/2021 • en
TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
READ CAREFULLY PRIOR TO STARTING UP!
KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE!

Table of contents
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Table of contents
1 Introduction.......................................................................................................................................... 8
1.1 Foreword ................................................................................................................................................. 8
1.2 Notes on representation........................................................................................................................... 8
1.2.1 Warning notes ............................................................................................................................. 8
1.2.2 Instructions.................................................................................................................................. 9
2 Safety and responsibility....................................................................................................................... 10
2.1 Intended use ............................................................................................................................................ 10
2.2 Operating Instructions.............................................................................................................................. 10
2.3 Qualification of personnel ........................................................................................................................ 10
2.3.1 Groups of operators..................................................................................................................... 11
2.4 Personal protective outfit ......................................................................................................................... 12
2.5 Safety in traffic......................................................................................................................................... 12
2.6 Safety in operation ................................................................................................................................... 13
2.6.1 Commissioning ............................................................................................................................ 13
2.6.2 Damage to the machine............................................................................................................... 13
2.6.3 Hitching and uncoupling.............................................................................................................. 13
2.6.4 Hydraulics .................................................................................................................................... 14
2.6.5 Overhead lines ............................................................................................................................. 14
2.6.6 Technical limiting values............................................................................................................... 15
2.6.7 Use in the field............................................................................................................................. 15
2.7 Changing equipment / wear items............................................................................................................ 16
2.8 Fertiliser and dressed seed........................................................................................................................ 16
2.9 Environmental protection ......................................................................................................................... 16
2.10 Retrofitting and conversions..................................................................................................................... 16
2.11 Spare parts............................................................................................................................................... 17
2.12 Care and maintenance ............................................................................................................................. 17
2.13 Danger zone............................................................................................................................................. 18
2.14 Safety stickers .......................................................................................................................................... 19
2.14.1 Positions of safety stickers............................................................................................................ 21
3 Commissioning...................................................................................................................................... 22
3.1 Delivery .................................................................................................................................................... 22
3.2 Transport ................................................................................................................................................. 22
3.3 Installation ............................................................................................................................................... 23
4 Technical data....................................................................................................................................... 24
4.1 Technical data .......................................................................................................................................... 24
4.2 Type plate ................................................................................................................................................ 26
4.3 Requirements on the tractor..................................................................................................................... 27
4.3.1 Calculating the ballasting ............................................................................................................. 30

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4 60028570 • 01 • 04/2021 • en
5 Attachment........................................................................................................................................... 33
5.1 Overview.................................................................................................................................................. 33
5.2 Hydraulics ................................................................................................................................................ 34
5.2.1 Marking of hydraulic hoses .......................................................................................................... 34
5.2.2 Coupling with Pronto AS / Focus TD............................................................................................. 36
5.3 Aluminium clips........................................................................................................................................ 37
5.4 Lighting.................................................................................................................................................... 38
5.5 Instruction stickers ................................................................................................................................... 39
6 Operation.............................................................................................................................................. 42
6.1 Connecting / Parking ................................................................................................................................ 42
6.1.1 Connecting .................................................................................................................................. 42
6.1.2 Transport position........................................................................................................................ 44
6.1.3 Parking ........................................................................................................................................ 46
6.2 Folding..................................................................................................................................................... 49
6.2.1 Unfolding..................................................................................................................................... 49
6.2.2 Folding in..................................................................................................................................... 50
6.3 Use in the field ......................................................................................................................................... 51
6.3.1 Please note .................................................................................................................................. 51
6.3.2 Checks......................................................................................................................................... 52
6.3.3 Adjusting the support wheels....................................................................................................... 53
Position of control units during use in the field......................................................................................... 54
7 Pneumatic system ................................................................................................................................. 56
7.1 Vacuum fan.............................................................................................................................................. 56
7.2 Fertiliser distributor tower ........................................................................................................................ 58
7.3 Fertiliser fan ............................................................................................................................................. 59
7.3.1 Fan speeds................................................................................................................................... 59
7.3.2 Maximum fertiliser quantities....................................................................................................... 59
7.3.3 Checks and maintenance ............................................................................................................. 60
7.3.4 Retightening the fan flange.......................................................................................................... 61
8 Drill unit................................................................................................................................................ 62
8.1 Components............................................................................................................................................. 62
8.1.1 Seed hopper ................................................................................................................................ 62
8.1.2 Coulter discs ................................................................................................................................ 63
8.1.3 Depth guide wheels ..................................................................................................................... 67
8.1.4 Trap rollers................................................................................................................................... 69
8.1.5 Press rollers.................................................................................................................................. 70
8.1.6 Clearing stars (option).................................................................................................................. 75
9 Coulter pressure.................................................................................................................................... 81
10 AirVac single grain metering system..................................................................................................... 84
10.1 Overview.................................................................................................................................................. 84
10.2 Components............................................................................................................................................. 84
10.2.1 Motor / motor control.................................................................................................................. 84
10.2.2 Metering unit............................................................................................................................... 85
10.2.3 Downpipe.................................................................................................................................... 89
10.3 Operating the metering system ................................................................................................................ 91
10.3.1 General notes .............................................................................................................................. 91
10.3.2 Changing and adjusting components........................................................................................... 92
10.3.3 Adjusting the metering unit ......................................................................................................... 96
10.3.4 Cleaning the metering unit........................................................................................................... 101
10.3.5 Troubleshooting........................................................................................................................... 102

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11 Optional equipment ..............................................................................................................................104
11.1 Micro-granular compound facility............................................................................................................. 104
11.2 AutoForce ................................................................................................................................................ 105
11.3 Fertiliser flow monitoring ......................................................................................................................... 105
11.4 Bout marker ............................................................................................................................................. 105
12 Troubleshooting....................................................................................................................................108
13 Care and maintenance ..........................................................................................................................110
13.1 Maintenance overview ............................................................................................................................. 110
13.1.1 After 10 operating hours ............................................................................................................. 111
13.1.2 Before the season ........................................................................................................................ 111
13.1.3 During the season........................................................................................................................ 112
13.1.4 At the end of the season.............................................................................................................. 114
13.2 Clamping plates........................................................................................................................................ 114
13.3 Lubricating the machine ........................................................................................................................... 115
13.4 Clean the machine.................................................................................................................................... 116
13.5 Machine storage ...................................................................................................................................... 117
14 Disposal ................................................................................................................................................118
14.1 Decommissioning ..................................................................................................................................... 118
15 Appendix ..............................................................................................................................................119
15.1 Configuration of the connecting versions ................................................................................................. 119
15.2 Work and speed signal ............................................................................................................................. 123

6 60028570 • 01 • 04/2021 • en
EG-Konformitätserklärung
Die HORSCH Maschinen GmbH, Sitzenhof 1, D-92421 Schwandorf
erklärt hiermit in alleiniger Verantwortung als Hersteller, dass das nachfolgend
genannte Produkt:
den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen der
Richtlinie 2006/42/EG entspricht.
Schwandorf, 18.02.2021 Klaus Winkler
Dokumentationsbevollmächtigter
Philipp Horsch
Geschäftsführer
Hubertus Bultmann
Leiter Forschung & Entwicklung
Maestro 6
RV,
Maestro 8
RV,
Maestro 12
RV
Drill 18/02/202
1
Type:
Translation of EC Declaration of Conformity
The manufacturer HORSCH Maschinen GmbH, Sitzenhof 1, D-92421 Schwandorf
hereby declares that the product
Drill unit
Maestro 6 RV, Maestro 8 RV, Maestro 12 RV
this declaration refers to, conforms with all relevant fundamental health and
safety requirements of the EC directive 2006/42/EC.
Klaus Winkler
Documentation Representative
Philipp Horsch
Managing director
Hubertus Bultmann
Director Research & Development
Schwandorf, 18.02.2021
Sämaschine
Typ: Maestro 6 RV, Maestro 8 RV, Maestro 12 RV

60028570 • 01 • 04/2021 • en 7
Identification of machine
Please enter the corresponding data into the following list upon reception of the
machine:
Serial number:
Machine type:
Year of construction:
Initial use:
Accessories:
Dealer address Name:
Road:
Place:
Phone:
Cust. No. Dealer:
Cust. No. HORSCH

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1 Introduction
1.1 Foreword
Before commissioning the machine, read and strictly comply with the operating in-
structions. This will avoid dangers, reduce repair costs and downtimes and increase
the reliability and service life of your machine.
The operating instructions facilitate getting to know the machine and its utilisation
in the framework of the intended use options.
Observe the safety notes!
HORSCH will not assume liability for any damage or malfunctions resulting from fail-
ure of complying with the operating instructions.
Any person commissioned to performing tasks on or with the machine must read
and apply the operating instructions.
These tasks include:
• Operation of the machine, including preparation, fault rectification during work
and care.
• Preventive and regular maintenance and inspection.
• Transport
Trained personnel of our service and sales partners will provide orientation on how
to operate and maintain the machine.
By submitting the acknowledgement of receipt proper acceptance of the machine is
considered confirmed. The warranty period starts with the date of delivery.
We reserve the right to alter illustrations as well as technical data and weights con-
tained in these operating instructions for the purpose of improving the machine.
The illustrations in these operating instructions show different versions of the ma-
chine and different equipment variants.
1.2 Notes on representation
1.2.1 Warning notes
These operating instructions distinguish between three different types of warning
notes.
The following signal words with warning symbols are used:
DANGER
Highlights a danger that will lead to death or severe injury if it is not avoided.
WARNING
Highlights a danger that may lead to death or severe injury if not avoided.

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60028570 • 01 • 04/2021 • en 9
CAUTION
Highlights a danger that can lead to injury if not avoided.
Read all warning notes in these operating instructions!
1.2.2 Instructions
NOTE
Identifies important notes.
Instructions for actions and their elements are marked by different symbols:
üPrerequisites for instructions for actions.
1. Instructions for actions (alternative and in warning notes: arrow tips)
ðIntermediate results of instructions for action.
ðFinal results of instructions for action.
2. Keep the order of the instructions.
The designations right, left, front and rear apply as seen in travel direction.

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2 Safety and responsibility
The following warnings and safety notes apply to all sections in these operating in-
structions.
The machine has been built in accordance with latest technical standards and gener-
ally accepted safety regulations. However, risks for life and limb of the operator or
third parties and impairment of the machine or other material assets can occur dur-
ing use.
ØObserve the following safety notes before using the machine.
2.1 Intended use
The machine is intended for the singulation and placement of seed as well as meter-
ing and placement of flowable fertiliser on agricultural areas.
The intended use also includes taking note of and observing the notes and instruc-
tions given in these operating instructions, observing all pictograms and warnings
on the machine, observing all maintenance and repair intervals and complying with
the defined technical limits and areas of application.
When participating with the machine in public road traffic, the respective national
registration and traffic law must also be complied with.
Any other kind of use of the machine contradicting the above, is considered not as
intended, especially:
• connecting/attachment to an agricultural tractor that is not suitable
• using the machine as a means of transport on the road
• operating the machine while persons are still in the danger zone (this includes in
particular transport rides on the machine)
• carrying out maintenance and/or repair work on a machine that has not been
shut down or is not secured against restarting
HORSCH does not assume any liability for damages resulting from the unintended
use of the machine.
2.2 Operating Instructions
The operating instructions are a part of the machine!
Failure to comply with the operating instructions can result in severe or even fatal
physical injuries.
ØRead and follow the corresponding sections in the operating instructions be-
fore starting work.
ØStore the operating instructions and keep for future use.
ØPass the operating instructions on to a later user.
2.3 Qualification of personnel
Unintended use of the machine can lead to severe or even fatal physical injuries. In
order to prevent accidents, each person involved in work with the machine must
meet the following general minimum requirements:

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60028570 • 01 • 04/2021 • en 11
ØThe person must be physically able to keep the machine under control.
ØThe person is able to perform work with the machine safely within the scope
of these operating instructions.
ØThe person is acquainted with the function of the machine within the scope of
its work and is able to assess and avoid any work related dangers. The person
is able to recognize and avoid work-related dangers.
ØThe person has understood the operating instructions and is able to implement
the information given in the operating instructions accordingly.
ØThe person is fully familiar with the safe operation of the vehicle.
ØThe person knows all applicable road traffic regulations and is in possession of
a valid driving permit for road travel.
ØA person being instructed must only work with or on the machine under the
supervision of an experienced person.
The owner of the machine must
• Regulate the area of responsibility, competence and monitoring of personnel.
• Train and instruct the personnel.
• Make the operating instructions accessible for the operator.
• Ensure that the operator has read and understood the operating instructions.
2.3.1 Groups of operators
Persons who work with the machine must have been trained for the different activit-
ies involved.
Instructed operators These persons must have been trained for their respective activities by the owner or
other qualified experts.
This refers to the following activities:
• Road transportation
• Application and set-up work
• Operation
• Maintenance
• Troubleshooting and repair
Operator trained by
HORSCH
Furthermore, for certain activities the corresponding personnel must have been
trained by service personnel from HORSCH.
This refers to the following activities:
• Loading and transport
• Commissioning
• Troubleshooting and repair
• Disposal
Certain work concerning maintenance and repair must only be carried out by an ex-
pert workshop. Such work is identified with the additional comment Workshop
work.

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12 60028570 • 01 • 04/2021 • en
2.4 Personal protective outfit
Missing or incomplete protective equipment increases the risk of health damage.
Personal protective equipment includes, e.g.:
Tight fitting clothes / protective clothing, possibly a hair net
Safety shoes
Safety gloves
Safety goggles to protect the eyes against dust or spray, when working with fertil-
iser or liquid fertiliser. Observe the regulations given by the fertiliser manufacturer!
Respirator masks and protective gloves when handling dressing or dressed seed. Ob-
serve the safety data sheets of the dressing manufacturer!
Determine the personal protective equipment for the corresponding work assign-
ment.
Provide effective protective equipment in proper condition.
Never wear rings, bracelets or other jewellery.
2.5 Safety in traffic
DANGER
No passengers are allowed to ride on the machine!
ØPay attention to permissible transport widths and heights. Pay attention to the
transport height when passing under bridges and low hanging overhead
power lines.
ØDo not exceed the permissible axle load, tyre load bearing capacity and total
weight, in order to ensure sufficient steering and braking capabilities.
The weight of the tractor must at least be equivalent to the curb weight of the
machine.
The front axle must be loaded with at least 20 % of the tractor weight.
ØFor machines without brake select the weight of the tractor and the speed so
that the machine can be managed securely under all conditions. Remember
the extended breaking distance.
For road transport the machine must be set to transport position. The machine must
have been folded up and secured, see chapter Folding in and Connecting and Trans-
port position.
ØClean soil from the folding areas before folding in. Otherwise there could be
damage to the mechanics.
ØSecure the hydraulic cylinders, if so equipped on undercarriage and drawbar in
transport position against uncontrolled movements using aluminium clips, see
chapter Connecting and Transport Position.
ØAssemble lighting, warning and protective features and check the function.
ØBefore road travel clean the entire machine from picked up dirt.
ØHandling is affected by the connected equipment. Pay particular attention to
the wide overhang and the centrifugal mass of the working implement when
cornering.
ØWhen transporting along public roads pay attention to the permissible top
speed specified in the type approval.

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ØThe specifications in the type approval document or in the technical data are
decisive for the design dependent top speed.
ØAlways match the travel mode to the road conditions to avoid accidents and
damage to the undercarriage.
ØConsider your personal abilities, carriage way, traffic, sight and weather condi-
tions.
2.6 Safety in operation
2.6.1 Commissioning
The operational safety of the machine cannot be guaranteed without orderly per-
formed commissioning. This can lead to accidents with severe or even fatal physical
injuries.
ØThe machine must only be put into operation after receiving instructions by
employees of the authorized dealer or a HORSCH employee.
All protective features and safety equipment, such as detachable protective devices
(wheel chocks, etc.), must be correctly in place and reliably functioning before the
machine is put into operation.
ØCheck nuts and bolts, especially the ones on wheels and cultivation tools regu-
larly for tight fit and retighten if necessary.
ØCheck the tyre pressure at regular intervals, see maintenance overview.
2.6.2 Damage to the machine
Damage to the machine can impair the operational safety of the machine and cause
accidents. This can lead to severe or even fatal physical injuries.
The following machine parts are particularly important for safety:
• Hydraulics
• Brakes (if available)
• Connecting features
• Protective features
• Lighting
If in doubt about the safety-relevant status of the machine, e.g. in case of leaking
operating fluids, visible damage or unexpected changes in driving behaviour:
ØImmediately shut down and secure the machine.
ØIf possible, locate and rectify the faults by following these operating instruc-
tions.
ØRectify possible causes for damage (e.g. remove coarse dirt and tighten loose
screws).
ØHave damage that could affect safety and that cannot be rectified by you recti-
fied by a qualified expert workshop.
2.6.3 Hitching and uncoupling
Faulty coupling of the machine to the pulling tool of the tractor causes dangers,
which could result in severe accidents.
ØStrictly comply with all operating instructions:
• These operating instructions

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14 60028570 • 01 • 04/2021 • en
• Operating instructions of the tractor
ØExercise special caution when reversing the tractor. Never stand between
tractor and machine.
ØOnly park the machine on a firm and level surface. Before unhitching the
towed machine, lower it to the ground.
ØSecure the machine against rolling away.
2.6.4 Hydraulics
The hydraulic system is under high pressure.
The machine's hydraulics has several functions, which can cause injury to persons or
damage to the machine if operated incorrectly:
• Escaping fluid may penetrate the skin.
• Hydraulically supported machine parts may drop.
• Hydraulic components may be flung away. Pressurised hydraulic hoses may whip
about when detaching them.
ØConnect the hydraulic hoses to the tractor only when the hydraulics on tractor
and machine are depressurised.
ØLower all hydraulically lifted parts (e.g. wings, packer, undercarriage, etc.) to
the ground before performing any work on the hydraulic system. Depressurise
the hydraulics on the tractor and implement side.
ØThe hydraulic system is under high pressure. Check all lines, hoses and screwed
connections regularly for leaks and any visible external damage!
ØUse only appropriate means when searching for leaks. Repair any damage im-
mediately! Oil sprays can cause burns and fire!
ØPower sockets and connectors on the hydraulic connections should be marked
in order to exclude operating errors.
ØIn the event of injury, consult a doctor immediately.
ØSecure and lock the control unit on the tractor if not in use!
ØReplace hydraulic hoses at the latest after six years, see Maintenance overview.
ØTo prevent unintentional machine movements due to air trapped in the hy-
draulic cylinders these cylinders must already be filled with hydraulic oil before
installing them in the machine. The cylinder and hose assembly are then bled
by retracting and extending the cylinder several times.
The hydraulic system is equipped with pressure accumulators.
The regulations applying at the location of use during operation must be observed
to this end. The owner is solely responsible for complying with them.
ØDo not open or work (welding, soldering, drilling) on pressure accumulators.
Even when empty, the tanks are still preloaded by gas pressure.
ØMaintenance and repair work on the pressure accumulator must only be car-
ried out by trained and qualified personnel.
2.6.5 Overhead lines
When unfolding or folding in the wings, the machine may reach the height of over-
head lines. Possible voltage flashover to the machine may cause fatal electric shock
or fire.
ØKeep a safe distance to electric high voltage power lines with the wings folded
and when unfolding or folding in the wings.
ØDo not unfold or fold in the wings in the vicinity of pylons and power lines.

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60028570 • 01 • 04/2021 • en 15
ØNever leave or access the machine under overhead lines to avoid possible risks
of electric shock or voltage flashover.
What to do in case of
voltage flashover
Voltage flashover generates high electric voltages on the outside of the machine.
This results in extreme voltage differences at the ground around the machine. Wide
strides, laying on the ground or supporting yourself with your hands on the ground
can cause life-threatening electric currents (pace voltage).
1. Do not leave the cabin.
2. Do not touch any metal objects.
3. Do not create a conductive connection to ground.
4. Warn persons: DO NOT come near the machine. Electric voltages at the
ground can cause severe electric shock.
5. Wait for professional rescuers. The overhead power line needs to be switched
off.
If persons need to leave the cabin despite the voltage flashover, e.g. in case of a po-
tential life-threatening risk of fire:
6. Jump away from the machine. Ensure a safe stand when jumping. Do not
touch the outside of the machine.
7. Move away from the machine with short stepping strides.
2.6.6 Technical limiting values
If the technical limiting values of the machine are not observed, the machine may
get damaged. This can lead to accidents with severe or even fatal physical injuries.
The following technical limiting values are of particular importance for safety:
• Permissible total weight
• Maximum axle loads
• Maximum drawbar load
• Maximum speed
See chapter Technical data, Type plate and Type approval.
ØAlso pay attention to the maximum loads for the tractor.
2.6.7 Use in the field
DANGER
No passengers are allowed to ride on the machine!
ØOperate the machine only in reliable weather conditions.
ØCheck the area immediately around the machine (for children!) before driving
off and commissioning the machine. Ensure sufficient visibility.
ØCheck the condition of the cultivation tools and their mounting before use.
ØDriving stability may be affected in the following situations, especially when
cornering: Driving at accelerated speed, along the contour line toward the
slope and on uneven terrain with longitudinal and lateral incline. Ensure suffi-
cient stability of the machine. Pay attention to the limiting values for the
tractor.

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16 60028570 • 01 • 04/2021 • en
ØDriving stability may be affected when using auxiliary equipment or, if permit-
ted, driving with filled seed hopper. Ensure sufficient stability of the machine.
Pay attention to the limiting values for the tractor.
ØDo not remove any of the prescribed and supplied protective devices.
ØStay clear of the operating range of hydraulically operated parts.
ØDo not drive backwards with the machine lowered. The components have only
been designed for forward travel in the field and may be damaged when re-
versing.
2.7 Changing equipment / wear items
ØOnly pulling tools may be attached that meet the technical requirements ac-
cording to these operating instructions. HORSCH does not assume any liability
for damages resulting from the attachment of non-fitting pulling tools as well
as incorrect mounting.
ØFor machines with valid type approval only pulling tools may be attached that
are covered by the type approval. Attaching pulling tools not covered by the
type approval will void the registration.
ØSecure the machine against unintended rolling away!
ØSecure raised frame parts under which persons will be present with suitable
supports!
ØCaution! Danger of injury caused by projecting parts (e.g. coulters)!
ØAssume ergonomic working postures with any assembly work.
ØDo not step on rotating parts when climbing onto the machine. They may spin
and create the danger of very serious injuries from falling.
2.8 Fertiliser and dressed seed
Inappropriate handling of fertiliser and dressed seed can cause poisoning and death.
ØFollow the information given in the safety data sheet of the manufacturer. If
necessary, ask the dealer for the safety data sheet or safety notes.
ØDetermine and provide the personal protective outfit as specified by the manu-
facturer.
2.9 Environmental protection
Operating materials such as hydraulic oil, lubricants, etc. can damage the environ-
ment and the health of persons.
ØDo not allow operating materials to drain out into the environment.
ØPick up drained operating materials with absorbent material or sand, fill it into
a leak tight tank and dispose of in accordance with statutory regulations.
2.10 Retrofitting and conversions
Structural changes not approved by HORSCH may affect the functionality and opera-
tional safety of the machine and will void any warranty claim.
HORSCH is not liable for damages to life and limb as well as property damages res-
ulting from unapproved retrofitting and conversions.
ØDo not perform any structural changes to the pulling tool of the machine.

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60028570 • 01 • 04/2021 • en 17
ØDo not make any structural changes or extensions that have not been ap-
proved by HORSCH.
ØModifications and extensions approved by HORSCH are only to be performed
at an authorized workshop or by an operator who has been trained by
HORSCH for this purpose.
ØComply with country-specific regulations for weights, weight distribution and
dimensions.
For equipment influencing the weight or weight distribution the regulations con-
cerning towing facility, support and axle load must be checked and complied with.
For machines without brakes a brake system may need to be retrofitted if the per-
missible weight limits are exceeded.
In case of changes concerning data mentioned on the type plate, a new type plate
with updated data must be attached.
In case of changes which concern the data in the type approval, this type approval
needs to be renewed.
2.11 Spare parts
Genuine spare parts and accessories from HORSCH have been specially designed for
this machine.
Spare parts and accessories which are not delivered by us have not been tested or
approved by us.
The installation or use of other than HORSCH products can therefore negatively af-
fect the design characteristics of the machine and thus impair the safety of man and
machine.
HORSCH will not assume liability whatsoever for damage resulting from the use of
non-original parts and accessories.
If the component to be replaced is marked with a safety sticker, these stickers must
also be ordered and attached to the spare part.
2.12 Care and maintenance
Inappropriate care and maintenance put the operational safety of the machine at
risk. This can lead to accidents with severe or even fatal physical injuries.
ØConform to prescribed schedules for repetitive tests or inspections.
ØService the machine according to the maintenance plan, see chapter Care and
maintenance.
ØOnly perform the work described in these operating instructions.
ØBefore starting maintenance and service work park the machine on level and
firm ground and secure it against rolling away.
ØDepressurise the hydraulic system and lower or support the implement.
ØPrior to working on the electrical system, disconnect it from the electric cur-
rent supply.
ØWhen performing welding work on the machine, disconnect the cables from
electronic components. The ground connection must be as close as possible to
the welding point.

2 | Safety and responsibility
18 60028570 • 01 • 04/2021 • en
ØBefore cleaning the machine with high pressure cleaner cover all openings,
which should stay clear of water, steam or cleaning agents for reasons of
safety or operation. Do not aim the water jet directly on electric or electronic
components or bearings. When cleaning with high-pressure cleaning equip-
ment or steam jet always keep a distance of at least 50cm to machine com-
ponents.
ØAfter cleaning, check all hydraulic lines for leaks and loose connections.
ØCheck for chafing and signs of damage. Remedy any faults immediately!
ØRetighten screw connections loosened for care and maintenance work.
ØDo not clean new machines with a steam jet of a high pressure cleaner. The
paint takes approx. 3months to cure and could be damaged before this time.
ØDanger of explosion! Do not exceed the specified tire pressure, see Mainten-
ance overview.
NOTE
All other maintenance and repair tasks, which are not described in the operating in-
structions, must only be carried out by an authorized professional workshop or by
an operator who has been trained by HORSCH for this purpose.
2.13 Danger zone
The area indicates the danger zone of the machine:
The danger zone around the machine poses the following hazards:
• Accidental operation of the hydraulics can trigger dangerous movements of the
machine.
• With the drive still running, machine parts may rotate or swing out.
• Hydraulically raised machine parts can lower slowly and unnoticed.
Failing to pay attention to the danger zone can result in severe or even fatal physical
injuries.
1. Do not stand under lifted loads. Lower such loads to the ground first.
2. Instruct persons to leave the danger zone around the machine and tractor be-
fore any machine movements.
3. Before working in the danger zone of the machine or between machine and
tractor: Shut down the tractor!
This also applies to temporary inspection work.
Many accidents happen because of carelessness and running machines!
4. Pay attention to the information in all operating instructions.

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60028570 • 01 • 04/2021 • en 19
2.14 Safety stickers
Safety stickers on the machine warn of hazards at dangerous points and are an im-
portant part of the safety equipment of the machine. Missing safety stickers increase
the risk of severe or even fatal injuries.
1. Clean soiled safety stickers.
2. Damaged or illegible safety stickers must be replaced immediately.
3. Affix the specified safety stickers on spare parts.
00380054
No passengers are allowed to ride on the machine!
00380055
Before commissioning the machine the operating instruc-
tions must be read and followed!
00380133
Caution for fluids spraying out under high pressure, follow
the notes in the operating instructions!
00380134
Never reach into areas where there is a risk of crushing as
long as parts could still be moving!

2 | Safety and responsibility
20 60028570 • 01 • 04/2021 • en
00380135
Stay clear of the operating range of foldable machine
parts!
00380145
When connecting the machine and when operating the hy-
draulics, no persons are allowed between the machines!
00380294
Shut the engine down and pull off the key before starting
maintenance and repair work.
00380894
In order to prevent eye injuries, do not look directly at the
beam area when the radar sensor is switched on!
00381117
Keep sufficient safety distance to the slewing range of the
machine.
00381135
The pressure accumulator is charged with gas or oil pres-
sure. Dismantle and repair only in strict compliance with
the instructions in the technical manual.