Stahl KBDi-USB-TB50 series User manual

Operating Instructions
KBDi-USB Keyboards
Version KBDi-USB-TB50-*
Version KBDi-USB-M-*
Version KBDi-USB-P-*
Version KBDi-USB-J-*
Operating Instructions Version: 01.00.07
Issue: 28.09.2021

Operating Instructions KBDi-USB Keyboards Disclaimer
Page 2 of 40 R. STAHL HMI Systems GmbH / OI_KBDi_USB_en_V_01_00_07.docx / 28.09.2021
Disclaimer
Publisher and copyright holder:
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
Telephone: (Sales Support) [phone] - 1000
(Technical Support) - 5000
Fax: - 4100
E-mail: (Sales Support) [e-mail]
(Technical Support) [e-mail]
All rights reserved.
This document may not be reproduced in whole or in part except with the written consent
of the publisher.
Subject to alterations.
Any warranty claims are limited to the right to demand amendments. Liability for any damage that
might result from the contents of these instructions or all other documentation is limited to clear
cases of premeditation.
We reserve the right to change our products and their specifications at any time, provided it is in
the interest of technical progress. The information in the current manual (online or on CD / DVD /
USB stick) or in the operating instructions included in the delivery applies.
Trademarks
The terms and names used in this document are registered trademarks and / or products of the
companies in question.
Copyright © 2021 by R. STAHL HMI Systems GmbH. Subject to alterations.

Specific markings Operating Instructions KBDi-USB Keyboards
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Specific markings
The markings in these operating instructions refer to specific features that must be noted.
In detail, these are:
This sign alerts users to hazards that will result in death or serious
injury if ignored !
This sign alerts users to hazards that may result in death or serious
injury if ignored !
This sign alerts users to hazards that may damage machinery or
equipment or result in injury if ignored !
Information highlighted by this symbol indicates measures for the
prevention of damage to machinery or equipment !
Information highlighted by this symbol indicates important
information of which particular note should be taken !
Information highlighted by this symbol refers to a different
chapter or section in this manual or other documentation
or a web-page !
Warnings
Caution !
In ambient temperatures exceeding +45 °C the surface of the devices may heat
up. Caution when touching !
DANGER
WARNING
CAUTION
DOCUMENTATION
NOTICE
ATTENTION

Operating Instructions KBDi-USB Keyboards Table of contents
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Table of contents
Description Page
Disclaimer 2
Specific markings 3
Warnings 3
Table of contents 4
1Preface 5
2Keyboard function 5
3Type allocation 6
3.1 Type marking 6
4Technical Data 6
5Conformity to standards 7
5.1 CEC / NEC / CSA 8
6Certificates 8
7Marking 9
8Permitted maximum values 9
9Type code 10
10 Safety information 11
10.1 General Safety Information 11
10.2 Cautionary note 11
10.3 Installation safety information 11
10.4 Safety information for operation 12
10.5 Special conditions 12
11 Mechanical dimensions 13
11.1 Cut-out 13
12 Connections 14
13 Maintenance, overhaul 14
14 Troubleshooting 14
14.1 Repairs / hazardous substances 14
15 Disposal / Restricted substances 15
15.1 Declaration of substances and restricted substances 15
15.1.1 Declarable substance groups 15
15.1.2 RoHS directive 2011/65/EC 15
15.1.3 IMO Resolution MEPC.269(68) 15
16 Control Drawing CEC / NEC / CSA 16
17 Declarations of conformity 18
17.1 EU 18
17.2 RCM 20
17.3 EAC 22
17.4 CCC 24
17.4.1 English version 24
17.4.2 Chinese version 30
18 Release Notes 37

Preface Operating Instructions KBDi-USB Keyboards
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1 Preface
These Operating Instructions contain all aspects relevant to explosion protection for the
KBDi-USB-* keyboards devices. They also contain information on the connection and installation
(etc.) of these devices.
All data relevant to explosion protection from theEC-type examination
certificate were copied into these operating instructions.
For the correct operation of all associated components please note, in
addition to these operating instructions, all other operating instructions
enclosed in this delivery as well as the operating instructions of the
additional equipment to be connected !
Please note that all certificates of the KBDi-USB-*
keyboards can be found in a separate document
(CE_ET-xx7).
You can find this document in the internet at
www.r-stahl.com or request it from R. STAHL HMI
Systems GmbH.
2 Keyboard function
The type KBDi-USB-* keyboards are used to enter data, commands etc. on PCs and similar
devices in hazardous areas. In particular, they were designed for connection to HMI devices of
the device platform MANTA ET-/MT-xx7.
The type KBDi-USB-* keyboards are explosion-protected equipment for installation in hazardous
areas of zones 0 and 20. The devices may be connected to intrinsically safe USB interfaces.
Power supply and data communication takes place via the USB interface. The keyboards are
connected with a fixed cable.
Various keyboard versions are available that differ in their layout (German, US English, French,
etc.) and in their design (PC keyboard with mouse, trackball, touchpad or with joystick).
The touchpad uses resistive technology and can therefore be operated with a touch pen or with
gloved fingers.
The keyboards can be mounted inside a front panel or a desktop enclosure.
NOTICE
DOCUMENTATION

Operating Instructions KBDi-USB Keyboards Type allocation
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3 Type allocation
Since the beginning of 2013, the T-series deviceshave been allocated newtype names according
to the following pattern:
To avoid having to re-write certifications, the names in the certificates remain the same, but the
devices receive new names.
In the interest of a clear link between device type and certificate, both device names are listed on
the type plate from 01.04.2013 onwards.
3.1 Type marking
Old (certificate)
New
T-Ex*-KB-TB*
KBDi-USB-TB50*
T-Ex*-KB-M*
KBDi-USB-M*
T-Ex*-KB-P*
KBDi-USB-P*
T-Ex*-KB-J*
KBDi-USB-J*
* = alphanumeric or symbolic characters without relevance to explosion protection.
For the exact new device name and model please refer to the type
code.
4 Technical Data
Function / Equipment
KBDi-USB-*
Power supply
via USB interface
MTBF
typically 50,000 h at 20°C
Interfaces
1x USB for keyboard (Ex ia)
1x USB for mouse, touch pad, trackball, joystick (Ex ia)
Cable type
standard USB, open cable end
Cable lengths
usually 1.8 m
Enclosure
Steel / aluminium, installation enclosure
Enclosure protection type
Front
IP65 according to DIN EN 60529
Front with trackball module
statically IP65, dynamically IP54
Back
IP20 according to IEC / EN 60079-0
Keyboard foil
Polyester
Operating temperature range
Operation
-30 °C … +60 °C
Storage temperature range
-30 °C … +70 °C
Relative humidity
10 to 90% at +40 °C, non-condensing
Dimensions [mm] (W x H x D)
581 x 186 x 50
Weight [kg]
3.0
NOTICE

Conformity to standards Operating Instructions KBDi-USB Keyboards
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5 Conformity to standards
The KBDi-USB-* keyboards comply with the following standards and directives:
Standard
Classification
2. Supplement
ATEX directive 2014/34/EU
EN 60079-0 : 2009
General requirements
EN 60079-11 : 2007
Intrinsic safety "i"
The product corresponds to requirements from:
EN 60079-0 : 2012 + A11 : 2013
General requirements
EN 60079-11 : 2012
Intrinsic safety "i"
Electromagnetic compatibility
EMV directive
2014/30/EU
Classification
EN 61000-6-2 : 2005
Interference resistance
EN 61000-6-4 : 2007 + A1 : 2011
Interference emission
Low voltage directive
Directive 2014/35/EU
EN 61010-1 : 2001+
General requirements
EN 62368-1 : 2016
IEC 62368-1 : 2014
Audio / video, information and communication
technology equipment - Safety requirements
RoHS directive
2011/65/EU
Classification
EN IEC 63000 : 2018
Technical documentation for the assessment of
electrical and electronic products with respect
to the restriction of hazardous substances

Operating Instructions KBDi-USB Keyboards Certificates
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5.1 CEC / NEC / CSA
Standard
Classification
CAN/CSA-C22.2 No. 0-10
August 2011
General requirements
Canadian Electrical Code, Part II
CAN/CSA-C22.2 No. 61010-1-12
Safety Requirements for Electrical Equipment
for Measurement, Control, and Laboratory
Use - Part 1: General Requirements
(Third Edition)
CAN/CSA-C22.2 No. 60079-0 : 11
(December 2011)
Explosive atmospheres –Part 0: Equipment
General requirements
CAN/CSA-C22.2 No. 60079-11 : 11
(December 2011)
Explosive atmospheres –Part 11: Equipment
protection by intrinsic safety “i”
CAN/CSA-C22.2 No. 60529:05
(Reaffirmed 2010)
Degrees of protection provided by enclosures
(IP Code)
ANSI/UL 61010-1
(2012)
Electrical Equipment for Measurement,
Control, and Laboratory Use - Part 1: General
Requirements (Third Edition)
ANSI/UL 60079-0
(sixth edition July 2013)
Explosive atmospheres –
Part 0: Equipment –General requirements
ANSI/UL 60079-11
(sixth edition March 2014)
Explosive atmospheres –
Part 11: Equipment protection by
intrinsic safety “i”
ANSI/IEC 60529-2004
Degrees of protection provided by enclosures
(IP code)
6 Certificates
The KBDi-USB-* keyboards are certified for installation in the following areas:
Synonym
Scope
Certificate number
Comment
CE / ATEX
Europe
BVS 11 ATEX E 102 X
IECEx
Global
IECEx BVS 11.0075X
EAC
Russia
TC RU C-DE.HA91.B.00166/20
NEC
USA
CSA 70011698
CEC
Canada
see notice CEC
KCC
Korea
Device restriction see
notice KCC
KGS
12-GA4BO-0617X
CCC
China
2021312309000501
CNEX
CNEx21.1939X
Note certificates:
The approval of the KBDi-USB- * keyboards are contained in the
approvals / certificates of the ET-xx7 HMI devices.
You can access all IECEx certificates on the official
website of the IEC under their certificate number.
http://iecex.iec.ch/iecex/iecexweb.nsf/welcome?openform.
DOCUMENTATION
NOTICE

Marking Operating Instructions KBDi-USB Keyboards
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Note CEC:
The HMIs are certified according to Ex e q [ia] IIC T4 Gb.
According to the CEC Part 1 each device with these protection types
may be operated in Class I, Division 2 areas.
For more details on this, please refer to the CEC.
Note KCC:
In order tobe able to operatethese HMI devices in Korea, each device
type additionally requires a KCC certificate.
Actually the following devices has such a certificate:
T-Ex-22 (ET-x67), T-Ex-22-DVI3 (ET-667-DVI3), T-Ex-24T (ET-x77
with touch screen (membrane))
7 Marking
Manufacturer
R. STAHL HMI Systems GmbH
Type code
KBDi-USB-TB50* / KBDi-USB-M* / KBDi-USB-P* /
KBDi-USB-J*
CE classification:
c0158
Testing authority and certificate
number:
BVS 11 ATEX E 102 X
Ex classification:
ATEX
e
II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIB T110°C Da
IECEx
Ex ia IIC T4 Ga
Ex ia IIIB T110°C Da
NEC / CEC
Ex ia IIC T4 Ga
Ex ia IIIB T110°C Da
Class I, Zone 0 AEx ia IIC T4 Ga
Zone 20 AEx ia IIIB T110°C Da
EAC
0Ex ia IIC T4 Ga X
Ex ia IIIB T110°C Da
CCC / CNEX
Ex ia IIC T4 Gb
Ex iaD 21 T135°C
8 Permitted maximum values
Ui
=
5.5
VDC
Uo
=
5.5
VDC
Ii
=
1
A
Io
=
Ii
Pi
=
650
mW
Po
=
Pi
Ci
=
20
µF
Co
=
30
µF
Li
=
negligible
Lo
=
5
µH
For the joystick module, the following values apply:
Ci
=
40
µF
Co
=
10
µF
NOTICE
NOTICE

Operating Instructions KBDi-USB Keyboards Type code
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9 Type code
KBDi-USB-aa-bb
Language layout
Pointer device
Interface
Product type:
Product key structure
Description
Version
KBDi-USB-TB50-bb
Keyboard with integrated trackball
KBDi-USB-TB50-VA-bb
Keyboard with integrated stainless steel trackball
KBDi-USB-M-bb
Keyboard with integrated mouse
KBDi-USB-P-bb
Keyboard with integrated touch pad
KBDi-USB-J-bb
Keyboard with integrated joystick
KBDi-USB-aa-DE
Lanugage: German (QWERTZ)
KBDi-USB-aa-US
Language: American (QWERTY)
KBDi-USB-aa-FR
Language: French (AZERTY)
KBDi-USB-aa-FR-BE
Language: French, Belgian version (AZERTY)
KBDi-USB-aa-CH
Language: German, Swiss layout
KBDi-USB-aa-ES
Language: Spanish

Safety information Operating Instructions KBDi-USB Keyboards
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10 Safety information
This chapter is a summary of the key safety measures. The summary
is supplementary to existing rules which staff also have to study.
The safety of persons and equipment in hazardous areas depends on
compliance with all relevant safety regulations. Thus, the installation
and maintenance staff carry a particular responsibility, requiring
precise knowledge of the applicable regulations and conditions.
The notes listed below in section 10.1 must be heeded to avoid injury
and damage to equipment !
10.1 General Safety Information
All relevant accident prevention regulations and the rules for electric installations have to
be observed during installation, maintenace and operations. All persons involved in
installation, commission, maintenance and repairs of this device and its accessories must
be qualified accordingly and must have familiarised themselves with this manual and any
associated documentation.
In case of non-compliance or contravention of the above explosion-protection is no longer
guaranteed and all warranty claims shall be null and void.
National safety and accident prevention rules apply.
Use the device for its intended purpose only.
No changes to the device are permitted. The enclosure may only be opened by R. STAHL
HMI Systems GmbH.
10.2 Cautionary note
This is an EN 55022 Class A product.
In a domestic environment this product may cause radio interference
in which case the user may be required to take adequate measures.
10.3 Installation safety information
The national assembly and installation rules and the generally accepted technical rules
must be observed. The device and its accessories must be connected and operated
according to applicable standards, directives and installation guidelines. Only qualified
personnel or personnel that has been instructed accordingly are allowed to install the
device.
Only appropriate tools must be used for the installation.
The keyboards must be earthed via the bolt at the back of the device.
We recommend you use screened cables with the keyboards. Routing of the cable may
reduce performance.
Before operating the keyboard you must ensure that it has been installed according to
regulations and that its cables are undamaged.
NOTICE
CAUTION
ATTENTION

Operating Instructions KBDi-USB Keyboards Safety information
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10.4 Safety information for operation
Operate the keyboard only if it is clean and undamaged. If the keyboard is in any way
damaged, do not touch it to avoid injury. In the case of any damage that may compromise
ingress protection (e.g. cracks, holes or broken components) the keyboard must be taken
out of commission immediately. Before the device is recommissioned the damaged
components must be replaced.
If you want to use the device in category 1D/2D/3D or EPL Da/Db/Dc, dust deposits of a
thickness exceeding 5 mm must be removed and you have to ensure that no high-energy
loading mechanisms at the operating surface of the keyboard (e.g. pneumatic particle
transport) occur during operation. The keyboard may not be used in environments where
propagating brush discharges may occur.
In case of non-compliance or contravention of the above explosion-protection is no longer
guaranteed and all warranty claims shall be null and void.
10.5 Special conditions
Equipotential bonding must be established for the external intrinsically safe circuits of the
accessories to be connected, e.g. display, keyboard or pointer device.

Mechanical dimensions Operating Instructions KBDi-USB Keyboards
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11 Mechanical dimensions
Dimensions in mm, [inch]
11.1 Cut-out

Operating Instructions KBDi-USB Keyboards Connections
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12 Connections
Keyboard X72:
Cable
Colour
Signal name
Definition
1
Red
+ UB
Power supply +UB
2
White
D-
Data cable D-
3
Green
D+
Data cable D+
4
Black
GND
Power supply GND
Trackball X73, mouse X94, touchpad X95, joystick X96:
Cable
Colour
Signal name
Definition
1
Red
+ UB
Power supply +UB
2
White
D-
Data cable D-
3
Green
D+
Data cable D+
4
Black
GND
Power supply GND
13 Maintenance, overhaul
Associated equipment is subject to maintenance, service and testing
according to guidelines 1999/92/EC, IEC/EN 60079-14, -17, -19 and
BetrSichVer (Betriebssicherheitsverordnung - Ordinance on Industrial
Safety and Health) !
Because the transmission of the keyboards remains reliable and stable over long periods of time,
regular adjustments are not required.
System maintenance should focus on the following:
a. Housing damage
b. Front membrane damage
c. All cables and lines are properly connected and undamaged
If the device in its factory state is damaged or altered in any way,
decommission it immediately and contact the R. STAHL HMI Systems
GmbH !
14 Troubleshooting
Devices operated in hazardous areas must not be modified. Repairs
may only be carried out by qualified, authorized staff specially trained
for this purpose.
Repairs may only be carried out by specially trained staff who are
familiar with all basic conditions of the applicable user regulations and
–if requested –have been authorized by the manufacturer.
14.1 Repairs / hazardous substances
An error description must be enclosed with any units returned to R. STAHL HMI Systems GmbH
for repairs.
Remove all material residues. Please pay particular attention to the seal grooves and slits where
material residues may be lodged. We have to ask you not to return a unit if you are unable to
completely remove any hazardous substances. We shall bill you for any costs arising from
insufficiently cleaned keyboards, such as disposal or damage to persons (chemical burns, etc.).
NOTICE
NOTICE
CAUTION

Disposal / Restricted substances Operating Instructions KBDi-USB Keyboards
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15 Disposal / Restricted substances
Disposal of old electric and electronic devices, packaging and used parts is subject to regulations
valid in whichever country the device has been installed.
For countries under the jurisdiction of the EU the corresponding WEEE directive applies.
The devices are classified according to the table below:
Directive
WEEE II directive 2012/19/EU
Valid
from 2018-08-15
Category
SG4 Large equipment >50 cm
R. STAHL HMI Systems GmbH meets the requirements of directive 2012/19/EU (WEEE) and is
registered under the number DE 15180083.
We shall take back our devices according to our General Terms and Conditions.
15.1 Declaration of substances and restricted substances
The present declaration is based on the procedure described in the international standard and
directives as listed in the table below:
IEC 62474 : 2018 (DIN EN IEC 62474 : 2019-09)
(EG) Nr. 1907/2006 (REACH)
Directive 2011/65/EU (RoHS)
Resolution MEPC.269(68) "International Maritime Organization" (IMO); particularly
"2015 Guidelines for the Development of the Inventory of the Hazardous Materials" (IHM)
15.1.1 Declarable substance groups
Component
Designation
Mass
(g)
Declarable Substance
Groups and Substances
(IEC 62474 database)
CAS Nr.
Mass %
Exemption
(acc. to
directive)
-
-
-
No SVHC material
existing
-
-
-
15.1.2 RoHS directive 2011/65/EC
The devices meet the requirements of RoHS Directive 2011/65/EU.
15.1.3 IMO Resolution MEPC.269(68)
The devices meet the requirements of the MEPC.269(68) Resolution of the "International
Maritime Organization" (IMO), in particular the "2015 Guidelines for the Development of the
Inventory of the Hazardous Materials" (IHM).

Operating Instructions KBDi-USB Keyboards Control Drawing CEC / NEC / CSA
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16 Control Drawing CEC / NEC / CSA

Control Drawing CEC / NEC / CSA Operating Instructions KBDi-USB Keyboards
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Operating Instructions KBDi-USB Keyboards Declarations of conformity
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17 Declarations of conformity
17.1 EU

Declarations of conformity Operating Instructions KBDi-USB Keyboards
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Operating Instructions KBDi-USB Keyboards Declarations of conformity
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17.2 RCM