Stahl KBDi-DS102W series User manual

OperatingInstructions
KBDi-DS102W-xxx
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
Operating Instructions Version: 01.00.05
Issue date: 19.09.2018

Operating Instructions KBDi-DS102W-xxx Disclaimer
Page 2 of 20 R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018
Disclaimer
Publisher and copyright holder:
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
Registered place of business: Cologne
Court of registration: District court Cologne, HRB 30512
VAT number: DE 812 454 820
Phone: (switchboard) [phone] - 1000
(hotline) - 5000
Fax: - 4100
E-mail: (switchboard) o[email protected]
(hotline) [e-mail]
All rights reserved.
This document may not be reproduced in whole or in part except with the written
consent of the publisher.
This document may be subject to change without notice.
Any warranty claims are limited to the right to demand amendments. Liability for any damage
that might result from the content of this description or all other documentation is limited to clear
cases of premeditation.
We reserve the right to change our products and their specifications at any time, provided it is in
the interest of technical progress. The information in the current manual (in the internet and on
CD / DVD / USB stick) or in the operating instructions included with the keyboard applies.
Trademarks
The terms and names used in this document are registered trademarks and / or products of the
companies in question.
Copyright © 2018 R. STAHL HMI Systems GmbH. Subject to alterations.

Operating Instructions KBDi-DS102W-xxx Specific markings
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 3 of 20
Specific markings
The markings in these operating instructions refer to specific features that must be noted.
In detail, these are:
This sign alerts users to hazards that will result in death or serious
injury if ignored !
This sign alerts users to hazards that may result in death or serious
injury if ignored !
This sign alerts users to hazards that may damage machinery or
equipment or result in injury if ignored !
Information highlighted by this symbol indicates measures for the
prevention of damage to machinery or equipment !
Information highlighted by this symbol indicates important
information of which particular note should be taken !
Information highlighted by this symbol refers to a different
chapter or section in this manual or other documentation
or a web-page !
Warnings
Caution !
In ambient temperatures exceeding +45 °C the surface of the devices may heat
up. Caution when touching !
DANGER
WARNING
CAUTION
DOCUMENTATION
NOTICE
ATTENTION

Operating Instructions KBDi-DS102W-xxx Table of contents
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Table of contents
Description Page
Disclaimer 2
Specific markings 3
Warnings 3
Table of contents 4
1Preface 5
2Device function 5
3Technical Data 5
4Conformity to standards 5
5Certificates 6
5.1 ATEX 6
5.2 IECEx 6
6Marking 6
7Permitted maximum values 7
7.1 Intrinsically safe values KBDi-DS102W-xxx* 7
8Type code 7
9Safety Advice 8
9.1 Installation and operation 8
9.2 Special conditions 9
9.3 Cautionary note 9
10 Mechanical dimensions 10
11 Connections Keyboard 10
11.1 KBDi-DS102W-USB* 10
11.2 KBDi-DS102W-PS2* 10
12 Maintenance, service 11
12.1 Servicing 11
13 Troubleshooting 11
14 Disposal 11
14.1 RoHS directive 2011/65/EC 11
14.1.1 China RoHS labelling 11
15 Certificates 12
15.1 Declaration of EC conformity 12
15.2 ATEX certification 13
15.3 IECEx certification 16
16 Release notes 19

Operating Instructions KBDi-DS102W-xxx Preface
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 5 of 20
1 Preface
These Operating Instructions contain all aspects relevant to explosion protection for the
KDBi-DS102W keyboards types (USB and PS2). They also contain information on the
connection and installation (etc.) of these devices.
All data relevant to explosion protection from the EC-type
examination certificate were copied into these operating instructions.
For the correct operation of all associated components please note,
in addition to these operating instructions, all other operating
instructions enclosed in this delivery as well as the operating
instructions of the additional equipment to be connected !
2 Device function
The type KDBi-DS102W-xxx* keyboards are used to enter data, commands etc. on PCs and
similar devices in hazardous areas. They are available with a USB or PS2 - interface.
The type KDBi-DS102W-xxx* keyboards are explosion-protected equipment for installation in
hazardous areas and can be installed in zones 1 and 2 according to ATEX directive. The
keyboards may be connected to intrinsically safe PS2 or USB interfaces. Power supply and data
communication takes place via their interfaces. The keyboards are fitted with a fixed cable.
Various keyboard versions are available that differ in their keyboard layout (German, English,
French, etc.).
3 Technical Data
Function / Equipment
KDBi-DS102W-xxx*
Power supply
via PS2 or USB interface
Connections
via a fixed connected cable, max. length 1.8 m
Cable type
0.08 mm² / AWG28
Cable wire (numbers)
5 (4 + Screen)
Keyboard layout (standard)
German (QWERTZ), American (QWERTY), Frensh (AZERTY)
Operation force
0.65 N
Durability
> 10 million ops.
Ambiant conditions
Ambient temperature range
0°C Ta +40°C
Storage temperature
–40°C Ta +70°C
Ingress protection
IP65
Dimensions [mm] (LxWxH)
405 x 185 x 40
Weight [kg]
1.5
4 Conformity to standards
The KDBi-DS102W-xxx* keyboards comply with the following standards and directives:
Standard
Classification
ATEX Directive 2014/34/EU
EN 60079-0 : 2012
General Requirements
EN 60079-11 : 2012
Intrinsic Safety "i"
EMC Directive 2014/30/EU
EN 61000-6-2 : 2005
Immunity
EN 61000-6-4 : 2011
Emission
NOTICE

Operating Instructions KBDi-DS102W-xxx Certificates
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5 Certificates
The KDBi-DS102W-xxx* keyboards are certified for installation in the following areas:
Europe:
According to ATEX Directive
for installation in zones 1 and 2
International:
IECEx (International Electrotechnical Commision System for Certification to
Standards for Electrical Equipment for Explosive Atmospheres)
5.1 ATEX
The ATEX certificate is listed under the following certification number:
Certificate number: BVS 13 ATEX E 031 X
5.2 IECEx
The IECEx certificate is listed under the following certification number:
Certificate number: IECEx BVS 13.0040X
You can access all IECEx certificates on the official
website of the IEC under their certificate number.
http://iecex.iec.ch/iecex/iecexweb.nsf/welcome?openform.
6 Marking
Manufacturer
R. STAHL HMI Systems GmbH
Type code
KBDi-DS102W-xxx*
CE classification:
c0158
Testing authority and certificate
number:
BVS 13 ATEX E 031 X
IECEx BVS 13.0040X
Ex classification:
ATEX guideline
e
II 2 G Ex ia IIC T4 Gb
IECEx
Ex ia IIC T4 Gb
DOCUMENTATION

Operating Instructions KBDi-DS102W-xxx Permitted maximum values
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 7 of 20
7 Permitted maximum values
7.1 Intrinsically safe values KBDi-DS102W-xxx*
Output parameters:
Input parameters:
UOmax
=
UImax
UImax
=
5.9 V
IOmax
=
IImax
IImax
=
2.7 A
POmax
=
PImax
PImax
=
not limited
CImax
=
20 µF
LImax
=
0.9 µH
UOmax is identical with UImax,
IOmax is identical with IImax
8 Type code
KBDi-DS102W-xxx*
Interface (USB or PS2)
* any alphanumeric or symbolic characters, without relevance for explosion protection
Product type:
Product key structure
Description
Type with
KBDi-DS102W-USB-DE
USB interface, keyboard layout German (QWERTZ)
KBDi-DS102W-USB-US
USB interface, keyboard layout American (QWERTY)
KBDi-DS102W-USB-NO
USB interface, keyboard layout Norwegian (QWERTY)
KBDi-DS102W-PS2-US
PS2 interfac, keyboard layout American (QWERTY)

Operating Instructions KBDi-DS102W-xxx Safety Advice
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9 Safety Advice
This chapter is a summary of the key safety measures. The
summary is supplementary to existing rules which staff also have to
study.
The safety of persons and equipment in hazardous areas depends
on compliance with all relevant safety regulations. Thus, the
installation and maintenance staff carry a particular responsibility,
requiring precise knowledge of the applicable regulations and
conditions.
The notes listed below in section 9.1 must be heeded to avoid injury
and damage to equipment !
9.1 Installation and operation
Please note the following when installing and operating the device:
The national regulations for installation and assembly apply (e.g. EN/IEC 60079-14).
The keyboard may be installed in zones 1 or 2.
The intrinsically safe circuits must be installed according to applicable regulations.
Cables for intrinsically safe wiring have to pass a test voltage of AC 500 V / DC 750 V.
Use the values 200 pF/m and 1 μH/m at unknown cable properties. Do not use the
premounted interface cable of the KBDi-DS102W-xxx* keyboards in Zones 0 or 20.
The equipotential bonding connection of the device must be connected to the
equipotential bonding conductor of the hazardous area. The earthing cable must have a
minimum cross section of 4 mm² and be fitted propely.
When the interface of intrinsically safe devices/partial intrinsically safe devices was or is
connected to not intrinsically safe interfaces, the license will become void and it must be
operated as a not intrinsically safe device. If the device was operated on an intrinsically
safe interface with a lower level of international protection (e.g. a Ex ia device on a Ex ib
interface), it must not be operated afterwards in applications for a higher level of
international protection (e.g. Ex ia).
Cable glands are factory installed by the manufacturer and shall not be changed by
customers.
Interconnecting several active devices in an intrinsically safe circuit may result in different
safe maximum values. This could compromise intrinsic safety !
The safe maximum values of the connected field device(s) must correspond to the values
listed on the data sheet or the EC type examination certificate.
During assembly and operation of the Keyboard electrostatic surface charging must not
exceed that caused by manual rubbing.
National safety and accident prevention rules.
Generally accepted technical rules.
Safety instructions contained in these operating instructions.
NOTICE
CAUTION

Operating Instructions KBDi-DS102W-xxx Safety Advice
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 9 of 20
Any damage may compromise the explosion protection !
Use the device for its intended purpose only (see "Device Function").
Incorrect or unauthorized use and non-compliance with the instructions in this manual will void
any warranty on our part.
No changes to the device that compromise its explosion protection are permitted !
The device may only be installed and operated in an undamaged, dry and clean condition !
9.2 Special conditions
The intrinsically safe circuits are connected to earth; along the
intrinsically safe circuits potential equalization must exist.
The keyboard has a conductive coating to prevent electrostatic
charges / discharges. If this coating is damaged, the keyboard must
be removed from the hazardous area.
To prevent electrostatic charges / discharges, the keyboard
enclosure must be earthed.
9.3 Cautionary note
This is an EN 55022 Class A product.
In a domestic environment this product may cause radio interference
in which case the user may be required to take adequate measures.
CAUTION
ATTENTION

Operating Instructions KBDi-DS102W-xxx Mechanical dimensions
Page 10 of 20 R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018
10 Mechanical dimensions
View:
Dimesions in mm
405 x 185 x 40 (L x W x H), without PA-connector, cable gland and cable
11 Connections Keyboard
The keyboards are fitted with a fixed cable which is 1.8 metres long.
11.1 KBDi-DS102W-USB*
Cable
Colour
Signal name
Definition
1
Red
U
Power supply input
2
White
D-
Data D-
3
Green
D+
Data D+
4
Black
GND
GND
5
Black
Screen
Screen
11.2 KBDi-DS102W-PS2*
Cable
Colour
Signal name
Definition
1
Red
U
Power supply input
2
Yellow
DATA
Data
3
Green
CLK
Clock
4
Black
GND
GND
5
Black
Screen
Screen
PA-connector
premounted cable

Operating Instructions KBDi-DS102W-xxx Maintenance, service
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 11 of 20
12 Maintenance, service
Associated equipment is subject to maintenance, service and testing
according to guidelines 1999/92/EC, IEC/EN 60079-14, -17, -19 and
BetrSichVer (Betriebssicherheitsverordnung - Occupational Safety
and Health) !
Because the transmission of the devices remains reliable and stable over long periods of time,
regular adjustments are not required.
12.1 Servicing
In accordance with IEC 60079-19 and EN 60079-17, operators of electric plants in hazardous
areas are obliged to have them serviced by qualified electricians.
13 Troubleshooting
Devices operated in hazardous areas must not be modified. Repairs
may only be carried out by qualified, authorized staff specially trained
for this purpose.
Repairs may only be carried out by specially trained staff who are
familiar with all basic conditions of the applicable user regulations
and –if requested –have been authorized by the manufacturer.
14 Disposal
Disposal of old electric and electronic devices, packaging and used parts is subject to
regulations valid in whichever country the device has been installed.
For countries under the jurisdiction of the EU the corresponding WEEE directive applies.
The keyboards are classified according to the table below:
old
new
Directive
WEEE I Directive 2002/96/EC
WEEE II Directive 2012/19/EU
Valid
until 14.08.2018
from 15.08.2018
Category
9
Monitoring and control devices
SG5
Small equipment <50 cm
We shall take back our devices according to our General Terms and Conditions.
14.1 RoHS directive 2011/65/EC
The revised version of the RoHS (restriction of hazardous substances) 2002/95/EC directive,
directive 2011/65/EC, extends its area of application to all electric and electronic products.
The keyboards conform with the requirements from RoHS directive 2011/65/EU, dated
03.01.2013.
14.1.1 China RoHS labelling
According to new Chinese legislation in force since 01.03.2007, all devices containing
hazardous substances must be labeled accordingly.
The part of all toxic or hazardous substance contained in the homogeneous materials of the
HMI devices is below the limit stipulated in SJ/T11363-2006.
NOTICE
NOTICE

Operating Instructions KBDi-DS102W-xxx Certificates
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15 Certificates
15.1 Declaration of EC conformity

Operating Instructions KBDi-DS102W-xxx Certificates
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 13 of 20
15.2 ATEX certification

Operating Instructions KBDi-DS102W-xxx Certificates
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Operating Instructions KBDi-DS102W-xxx Certificates
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 15 of 20

Operating Instructions KBDi-DS102W-xxx Certificates
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15.3 IECEx certification

Operating Instructions KBDi-DS102W-xxx Certificates
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 17 of 20

Operating Instructions KBDi-DS102W-xxx Certificates
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Operating Instructions KBDi-DS102W-xxx Release notes
R. STAHL HMI Systems GmbH / OI_KBDi-DS102-xxx_en_V_01_00_05.doc / 19.09.2018 Page 19 of 20
16 Release notes
The chapter entitled "Release Notes" contains all the changes made in every version of the
Operating Instructions.
Version 01.00.00
First edition, for approval
Version 01.00.01
Including all relevant information from approval
Including mechanical drawings
Including declaration of EC conformity
Including certificates
Addition of technical data
Correction of cable wiring
Text and layout corrections
Version 01.00.02
Revision of "Disclaimer"
Change of address and telephone numbers
Addition of Warning re. surface temperature
Revision of "Conformity to standards"
Adaption section "RoHS directive" with device conformity
Replacement of Declaration of EC Conformity
Text and layout corrections
Version 01.00.03
Addition of section "Specific markings"
Changing of all markings according to the new definition
Deleting old ATEX directive
Correction IECEx marking
Changing of coloure from wires at KBDi-DS102W-PS2* variant
Correction WEEE directive
Text and layout corrections
Version 01.00.04
Adaption of section "Disposal" according to the current WEEE directive
Formal changes
Version 01.00.05
Changing of coloure from wires at KBDi-DS102W-PS2* variant
Changing of "Technical Data"
Formal changes

R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
Phone: (switchboard) [phone] - 1000
(hotline) - 5000
Fax: - 4100
E-mail: (switchboard) [email protected]
(hotline) [e-mail]
www.r-stahl.com
www.stahl-hmi.de