Stahl 6050/6 Series User manual

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Operating instructions
Additional languages www.r-stahl.com
EN
Universal spotlight LED
Series 6050/6

2Universal spotlight LED
Series 6050/6
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Contents
1 General Information ............................................................................................3
1.1 Manufacturer .......................................................................................................3
1.2 Information regarding the operating instructions .................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................4
2.1 Symbols in these operating instructions .............................................................4
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................5
3 Safety notes ........................................................................................................5
3.1 Operating instructions storage ............................................................................5
3.2 Safe use ..............................................................................................................5
3.3 Intended Use .......................................................................................................6
3.4 Modifications and alterations ..............................................................................6
4 Function and device design ................................................................................6
4.1 Function ..............................................................................................................7
4.2 Device design .....................................................................................................7
5 Technical data .....................................................................................................8
6 Transport and storage .......................................................................................11
7 Mounting and installation ..................................................................................11
7.1 Dimensions / fastening dimensions ..................................................................12
7.2 Mounting / dismounting, operating position ......................................................13
7.3 Installation .........................................................................................................15
8 Commissioning .................................................................................................16
9 Maintenance, Overhaul, Repair ........................................................................17
9.1 Maintenance .....................................................................................................17
9.2 Overhaul ...........................................................................................................17
9.3 Repair ...............................................................................................................18
9.4 Returning the device .........................................................................................18
10 Cleaning ............................................................................................................18
11 Disposal ............................................................................................................19
12 Accessories and Spare parts ...........................................................................19

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General Information
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Universal spotlight LED
Series 6050/6
1 General Information
1.1 Manufacturer
1.2 Information regarding the operating instructions
ID-No.: 264820 / 6050628300
Publication Code: 2018-07-24·BA00·III·en·01
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet
For documents in additional languages, see www.r-stahl.com.
1.4 Conformity with standards and regulations
See certificates and EC Declaration of Conformity: www.r-stahl.com.
The device has IECEx approval. For certificate please refer to the IECEx homepage:
http://iecex.iec.ch/
Further national certificates can be downloaded via the following link:
https://r-stahl.com/en/global/products/support/downloads/.
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
www.r-stahl.com
[email protected]
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
www.r-stahl.com
[email protected]

Explanation of the symbols
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Universal spotlight LED
Series 6050/6
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2 Explanation of the symbols
2.1 Symbols in these operating instructions
2.2 Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to
construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
Symbol Meaning
Tips and recommendations on the use of the device
General danger
Danger due to explosive atmosphere
Danger due to energised parts
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to
persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or
its environment.

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Safety notes
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Universal spotlight LED
Series 6050/6
2.3 Symbols on the device
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully.
• Store the operating instructions at the mounting location of the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Safe use
Before mounting
• Read and observe the safety notes in these operating instructions!
• Ensure that the contents of these operating instructions are fully understood by the
personnel in charge.
• Use the device in accordance with its intended and approved purpose only.
• Always consult R. STAHL Schaltgeräte GmbH if using the device under operating
conditions which are not covered by the technical data.
• We cannot be held liable for damage to the device caused by incorrect or unauthorised
use or non-compliance with these operating instructions.
For assembly and installation
• Observe national assembly and installation regulations (e.g. IEC/EN 60079-14).
• Observe national safety and accident prevention regulations.
• During installation and operation, observe the information (characteristic values and
rated operating conditions) on the type plates and data plates and information signs
located on the device.
• Before installation, make sure that the device is not damaged.
Maintenance, repair, commissioning
• Before commissioning, make sure that the device is not damaged.
• Work on the device, such as installation, maintenance, overhaul, repair, may only be
carried out by appropriately authorised and trained personnel.
• Perform only maintenance work or repair described in these operating instructions.
Symbol Meaning
05594E00
CE marking according to the currently applicable directive.
02198E00
According to marking, device approved for hazardous areas.

Function and device design
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Universal spotlight LED
Series 6050/6
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3.3 Intended Use
The luminaire 6050/6 is equipment
• for lighting areas, work spaces and objects
• can be used indoors and outdoors
• for stationary mounting
• for use in Zones 1, 21, 2, 22 and in the safe area
3.4 Modifications and alterations
4 Function and device design
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
No liability or warranty for damage resulting from modifications and
alterations.
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only in accordance with the operating conditions
described in these operating instructions.
• Use the device only for the intended purpose specified in these
operating instructions.

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Function and device design
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Universal spotlight LED
Series 6050/6
4.1 Function
Application range
The luminaire 6050/6 is equipment used for lighting areas, work equipment and objects.
It can be used indoors and outdoors.
The light fitting is approved for use in hazardous areas of Zones 1, 2, 21 and 22.
4.2 Device design
20017E00
1 - Thread for M8 ring bolts 5 - External earth connection
2 - Fastening clip for direct fastening with
screws
6 - Cable entry
7 - Holder for pivoting bracket
3 - Terminal block 8 - Glass
4 - Connection box
1
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5
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6
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8

Technical data
8264820 / 6050628300
2018-07-24·BA00·III·en·01
Universal spotlight LED
Series 6050/6
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5 Technical data
Explosion Protection
Global (IECEx)
Gas and dust IECEx EPS 17.0093
Ex db eb op is IIC T.1) Gb
Ex tb op is IIIC T...°C1) Db
Europe (ATEX)
Gas and dust EPS 17 ATEX 1 181
E II 2 G Ex db eb op is IIC T.1) Gb
E II 2 D Ex tb op is IIIC T...°C1) Db
Certifications and certificates
Certificates IECEx, ATEX, EAC (TR)
Technical Data
Electrical data
Rated operational
voltage Ue
40 W and 60 W: 120 to 277 V AC, 50/60 Hz
20 W: 220 to 240 V AC, 50/60 Hz
Inrush current 40 W / 60 W: Ipeak = 55 A; Δt = 230 ms
20 W: Ipeak = < 25 A; Δt = 150 ms
maximum number of luminaires per miniature circuit breaker at 230 V:
Power factor cos p ) 0.9
Service life
LED
1) Variant Temperature class Max. surface
temperature
6050/604-...-...-......-... T4 110 °C
6050/606-...-...-......-... T6 80 °C
Power Type 10 A 16 A 20 A 25 A
40 W / 60 W B 7 111317
C11 18 22 28
20 W B 23 36 45 57
C39 61 76 96
Ambient temperature Ta
) +25 °C ) +45 °C ) +60 °C
L90B50 80,000 h 50,000 h 50,000 h
LxBy
At the end of the service life:
- Luminous flux decreases by "x" percent.
- Up to "y" percent of all luminaires fall below "x"

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Technical data
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Universal spotlight LED
Series 6050/6
Luminous characteristics
Neutral white
Colour rendering [CRI] = )80
Colour temperature [K] = 5000
Warm white
Colour rendering [CRI] = )80
Colour temperature [K] = 4000
Daylight white
Colour rendering [CRI] = )80
Colour temperature [K] = 6500
Values apply to Ta = +25 °C.
Technical Data
6050/60.-2..-
…-…850-…
6050/60.-4..-
…-…850-…
6050/60.-6..-
…-…850-…
Power consumption [W] 16.4 40.1 60.3
Clear glass
Luminous flux [lm] 2,015 5,077 7,357
Luminaire efficacy
[lm/W]
122.9 126.6 122.0
Matted glass
Luminous flux [lm] 1,866 4,698 6,802
Luminaire efficacy
[lm/W]
113.8 117.1 112.8
6050/60.-2..-
…-…840-…
6050/60.-4..-
…-…840-…
6050/60.-6..-
…-…840-…
Power consumption [W] 16.4 40.1 60.3
Clear glass
Luminous flux [lm] 1,955 4,925 7,136
Luminaire efficacy
[lm/W]
119.2 122.8 118.3
Matted glass
Luminous flux [lm] 1,810 4,557 6,598
Luminaire efficacy
[lm/W]
110.4 113.6 109.4
6050/60.-2..-
…-…865-…
6050/60.-4..-
…-…865-…
6050/60.-6..-
…-…865-…
Power consumption [W] 16.4 40.1 60.3
Clear glass
Luminous flux [lm] 1,955 4,925 7,136
Luminaire efficacy
[lm/W]
119.2 122.8 118.3
Matted glass
Luminous flux [lm] 1,810 4,557 6,598
Luminaire efficacy
[lm/W]
110.4 113.6 109.4

Technical data
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Universal spotlight LED
Series 6050/6
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Luminous flux
decrease
at ambient temperature
20147E00
Ambient conditions
Ambient temperature
Storage temperature -40 to +70 °C
Mechanical data
Degree of protection IP66; IP68 (10 m immersion depth 30 min) (IEC 60598)
Protection class I (internal + external PE / PA connection)
Material
Enclosure material Light metal
Protective glass Temperature-resistant pressed glass
Cover seal Silicon
Internal reflector Aluminium
External reflector Highest grade aluminium
Wire guard Steel wire (stainless steel)
Enclosure lock Secured with an M3 screw (Torx TX) in the connection box
Mounting / Installation
Position of
normal use
any
Cable entry
Standard 2 x M25 x 1.5; 1 x cable entry Ø 7 to 17 mm, 1 x stopping plug
Special - 2 x M20 x 1.5; 1 x cable entry Ø 6 to 13 mm, 1 x stopping plug
- 2 x NPT 3/4“ threaded holes
- 2 x NPT 1" threaded holes
Connection option L1 + L2 + L3 + N + PE
- 0.2 to 6 mm2 (solid)
- 0.2 to 4 mm2 (finely-stranded)
- 0.2 to 6 mm2 (finely stranded with core end sleeve)
Technical Data
100 %
80 %
60 %
40 %
20 %
0 % 30 °C 35 °C 40 °C 45 °C 50 °C 55 °C 60 °C
120 %
40 W Version
60 W Version
20 W Version
Variant Temperature class Ambient temperature
6050/604-...-...-......-... T4 -40 to +60 °C
6050/606-...-...-......-... T6 -40 to +50 °C

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Transport and storage
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Universal spotlight LED
Series 6050/6
For further technical data, see www.r-stahl.com.
6 Transport and storage
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) and vibration-free.
• Do not drop the device.
7 Mounting and installation
Mounting
Wire guard and
external reflector
can easily be mounted later using an M6 mounting screw
DANGER
Explosion hazard due to incorrect installation of the device!
Non-compliance results in severe or fatal injuries.
• Carry out installation strictly according to the instructions and national
safety and accident prevention regulations to maintain the explosion
protection.
• Select and install the electrical device so that explosion protection is not
affected due to external influences, i.e. pressure conditions, chemical,
mechanical, thermal and electric impact such as vibration, humidity and
corrosion (see IEC/EN 60079-14).
• The device must only be installed by trained qualified personnel who is
familiar with the relevant standards.
Technical Data
Direct: Using two integrated fastening clips on the housing for
screws with a max. diameter of 10 mm
Suspended: Using two M8 ring bolts (accessories) mounted in integrated
threads in the housing
Pivoting: Using the fastening bracket (accessory) installed on the
integrated holder on the housing

Mounting and installation
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Series 6050/6
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7.1 Dimensions / fastening dimensions
Dimensional drawings (all dimensions in mm [inches]) – Subject to modification
20076E00 20079E00
20078E00
without wire guard with wire guard with ring eyes
20080E00
20077E00
with antiglare device with bracket
Universal spotlight with Series 6050/6 LED
194,50 [7,66]
260 [10,24]
310 [12,20]
290 [11,42]
22,50 [0,89]
10 [0,39]
310 [12,20]
210 [8,27]
260 [10,24]
290 [11,42]
22,50 [0,89]
10 [0,39]
310 [12,20]
260 [10,24]
290 [11,42]
100 [3,94]
22,50 [089] 231,50 [9,11]
10 [0,39]
260 [10,24]
290 [11,42]
ØØ 430 [ 16,93]
300 [11,81]
310 [12,20]
22,50 [0,89]
10 [0,39]
194,50 [7,66]
310 [12,20]
360°
290 [11,42]
298 [11,73]
327,50 [12,89]
22,50 [0,89]
230 [9,06]
10 [0,39]
200 [7,87]
ØØ102,50 49[0, ]

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Mounting and installation
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Universal spotlight LED
Series 6050/6
7.2 Mounting / dismounting, operating position
7.2.1 Wire Guard Assembly
20001E00
• Insert the wire guard into the intended slots (1) of the light fitting.
• Tighten the screws (2). The wire guard is installed.
7.2.2 Assembly of the External Reflector
20002E00
• Attach the external reflector to the light fitting as shown on the drawing.
• Insert the screws (1) included in delivery and tighten them. The external reflector is
installed.

Mounting and installation
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Series 6050/6
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7.2.3 Assembly of the Holding Bracket
• Place the locking plate (1) against the holder for the pivoting bracket.
• Set the bracket (4) on the locking plate (1).
• Fasten the bracket (4) using the split washer (2) and screw (3).
7.2.4 Ring Bolt Assembly
The retaining bracket can be used for wall or ceiling installation.
Thanks to the raster's adjustment option, the light fitting can be adjusted in
steps of 10° to a maximum of 40°.
20006E00
20007E00
• Screw the ring bolts into the intended
threaded inserts. The ring bolts can be used
to suspend the light fitting.

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Mounting and installation
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Universal spotlight LED
Series 6050/6
7.3 Installation
7.3.1 Electrical connections
DANGER
Explosion hazard due to opening the enclosure cover!
Non-compliance results in severe or fatal injuries.
• It is prohibited to open the enclosure cover of the luminaire.
DANGER
Explosion hazard due to faulty installation!
Non-compliance results in severe or fatal injuries.
• Only use conductor provided by the manufacturer for explosive areas.
• Make sure that the IP protection is preserved after installation.
• Comply with the relevant conductor cross-section:
• 0.2 to 6 mm2 (solid)
• 0.2 to 4 mm2 (finely-stranded)
• 0.2 to 6 mm2 (finely stranded with core end sleeve)
20010E00
20148E00
• Loosen the M6 Torx screws (1) and
remove the cover.
• Loosen cable entry (2)
(unscrew approx. 3 rotations).
• Insert cable into the terminal box from the
outside through the cable entry.
• Strip approximately 10 mm of the cable
using an appropriate tool.
• Unlock the screwless terminals (3) using a
screwdriver and insert the cable. Make sure
that the conductor insulation is not inserted
into the terminal.
• Lock cable entry firmly by tightening
completely.
• Re-attach the cover and close it using the
respective screws. The light fitting is now
operational.
2
PE N123
3

Commissioning
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Series 6050/6
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7.3.2 Cable entries
The luminaire 6050/6 is equipped with 2 entries, a cable entry and a stopping plug.
The electrical connection into the EX d chamber is implemented with a hermetically
sealed M 16 x 1.5 conductor bushing size.
To install additional permitted screw connections, proceed as follows:
8 Commissioning
Before commissioning, ensure the following:
• Check the mounting and installation.
• Inspect enclosure for damage.
• If necessary, remove foreign bodies.
• If necessary, clean the connection chamber.
• Check if the conductors have been inserted correctly.
• Check if all screws and nuts have been tightened firmly.
• Check whether all the cable entries and stopping plugs have been tightened firmly.
• Check if all conductors have been clamped firmly.
• Check if the line voltage and the rated operational voltage are consistent.
• Check if the permissible conductor diameter for the corresponding cable entries have
been used.
• Check if the device is closed according to regulations.
11357E00
• Insert cable entry into the terminal box and
tighten with a locknut from the inside
(torque: metal cable gland 3 Nm, plastic
screw connection 2 Nm).
• Tighten the cable entry and pressure screw
of the cable entry after installation.
• Use a certified stopping plug to seal the
opening that is not used.
DANGER
Explosion hazard due to incorrect installation!
Non-compliance results in severe or fatal injuries.
• Check the device for proper installation before commissioning.
• Comply with national regulations.

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Maintenance, Overhaul, Repair
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Universal spotlight LED
Series 6050/6
9 Maintenance, Overhaul, Repair
9.1 Maintenance
• Refer to the relevant national regulations to determine the type and extent of
inspections.
• Adapt inspection intervals to the operating conditions.
At a minimum, check the following points during maintenance work on the device:
• Proper function of glass dome and housing,
• Condition of the connection lines,
• Connection of the protective conductor and equipotential bonding,
• Proper function and secure fit of cable entries,
• Seals within the cable entries,
• Cleanliness and proper function of the housing interiors (Ex d and Ex e),
• Secure fit of the holding bracket mounting screws,
• Good visual condition of the flameproof joint (dirt or damage)
• Comply with the permissible temperatures (according to EN 60079),
• Whether the device is used in accordance with its intended use.
9.2 Overhaul
CAUTION
Risk of electric shock or malfunction of the device due to unauthorized work!
Non-compliance can result in light injuries!
• Before carrying out work on the device, switch off voltage supply.
• Work performed on the device must only be carried out by authorized
and appropriately trained qualified electricians.
WARNING
Risk of burns due to hot surfaces!
Non-compliance can result in severe injuries and material damage.
• Allow the housing, the protective glass and the lamp cool down for
approx. 15 min before touching them.
CAUTION
Danger of electric shock due to energised parts!
Non-compliance can result in minor injuries!
• All connections must be disconnected from the power supply.
• Secure the connections against unauthorized switching.
Observe the relevant national regulations in the country of use.

Cleaning
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Series 6050/6
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9.3 Repair
9.4 Returning the device
• Only return or package the devices after consulting R. STAHL!
Contact the responsible representative from R. STAHL.
R. STAHL's customer service is available to handle returns if repair or service is required.
• Contact customer service personally.
or
• Go to the www.r-stahl.com website.
• Under "Support" > "RMA form", select "Request RMA slip".
• Fill out the form and send it.
Confirmation will be sent. R. STAHL's customer service will contact you.
You will receive an RMA slip after speaking with customer service.
• Send the device along with the RMA slip in the packaging to
R. STAHL Schaltgeräte GmbH (refer to Section 1.1 for the address).
10 Cleaning
• Clean the flameproof joints regularly with an acid-free grease that is compatible with
aluminium.
DANGER
Explosion hazard due to improper repair!
Non-compliance results in severe or fatal injuries.
• Repair work on the devices must be performed only by
R. STAHL Schaltgeräte GmbH.
DANGER
Explosion hazard due to damaged joints when cleaning!
Non-compliance results in severe or fatal injuries.
• Only treat corroded joints with high-quality, chemical cleaning agents
(e.g. with Esso reducing oils, type Vassol or similar products).
• Do not use any abrasives or wire brushes for cleaning.
• Do not apply any colour.

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Disposal
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Universal spotlight LED
Series 6050/6
11 Disposal
• Observe national and local regulations and statutory regulation regarding disposal.
• Separate materials when sending it for recycling.
• Ensure environmentally friendly disposal of all components according to the statutory
regulations.
12 Accessories and Spare parts
NOTICE
Malfunction or damage to the device due to the use of non-original components.
Non-compliance can result in material damage.
• Use only original accessories and spare parts from R. STAHL Schaltgeräte GmbH.
For accessories and spare parts, see data sheet on our homepage
www.r-stahl.com.

EU-Konformitätserklärung
EU Declaration of Conformity
Declaration de Conformite UE
R. STAHL Schaltgeräte mbH • Am Bahnhof 30 • 74638 Waldenburg, ermany
erklärt in alleiniger Verantwortung, declares in its sole responsibility, declare sous sa seule responsabilite,
dass das Produkt:
that the product:
que le produit:
Typ(en), type(s), type(s):
Universalstrahler LED
Universal potlight LED
Projecteur universel LED
6050/6
mit
den Anforderungen der folgenden Richtlinien und Normen übereinstimmt.
is in conformity with the requirements ofthe following directives and tandards,
est conforme aux exigences des directives et des normes suivantes.
Richtlinie(n) / Directive(s) / Directive(s) Norm(en) / tandard(s) / Norme(s)
2014/34/EU ATEX-Richtlinie
2014/34/EU A TEX Directive
2014/34/UE Directive ATEX
EN 60079-0:2012 + A11:2013
EN 60079-1:2014
EN 60079-7:2015
EN 60079-28:2015
EN 60079-31:2014
Kennzeichnung, marking, marquage: II 2 Ex db eb op is IIC T4/T6 b / r
W II 2 D Ex tb op is NIC T1 1 0°C/T80°C Db ^ * 0158
EU-Baumusterprüfbescheinigung: EPS 17 ATEX 1181
EU Type Examination Certificate: (Bureau Veritas C nsumer Pr dukt Services GmbH,
Attestation d ’ examen UE de type: Businesspark A96, 86842 Türkheim, Germany)
Produktnormen nach Niederspannungsrichtlinie:
Product tandards according to Low Voitage Directive:
Normes des produit pour ia Directive Basse Tension:
EN 60598-1:2015
EN 62471:2008
EN 62493:2010
2014/30/EU EMV-Richtlinie EN 55015:2013 + A1.2015
2014/30/EU EMC Directive EN 61547:2009
2014/30/UE
Directive CEM
EN 61000-3-2:2014
EN 61000-3-3:2013
2011/65/EU RoHS-Richtlinie EN 50581:2012
2011/65/EU
RoH Directive
2011/65/UE Directive RoH
Waldenburg, 2018-05-30
Ort und Datum
Place and date
Lieu et date
Dr. A. Kaufmann W
Leiter BU Leuchten & Signalgeräte
Head ofBU Lightings & ignalling
Directeur
BU Eclairage & Appareils de ignalisation
Directeur Assurance de Qualite
Versi n: 1.0
6050 6 002 003 0 - 00
FO.DSM-E-328
1 v n 1