Stanley ST4WPLT-(CA) User manual

Instruction
Manual
PLEASE READ THIS MANUAL
CAREFULLY BEFORE OPERATING
YOUR NEW
STANLEY® Water Pump
AND SAVE THESE INSTRUCTIONS
This Manual is for the following Models
ST1WP-(CA), ST1.5WP-(CA), ST2WPLT-(CA), ST3WPLT-(CA),
ST4WPLT-(CA)
STANLEY® Water Pumps are compliant for sale and use
in all 50 States and Canada
CA Indicates the unit is certified for sale in California
1

PLEASE READ THE
FOLLOWING
INSTRUCTIONS!
1. Unit shipped with “NO OIL” in engine or where applicable, pumps and/or ac-
cessories. Check and fill with proper oil as outlined in the Owner’s Manual for the
respective product.
2. For repair under Warranty or questions concerning Warranty, DO NOT return
this product to the store where purchased. Follow the procedures as outlined in the
“WARRANTY POLICY” and “WARRANTY REGISTRATION” in the Owner’s Manual.
For any questions please call your Customer Service Hotline at 1-877-684-8912.
3. Read the “Owner’s Manual” prior to operating any equipment and familiarize
yourself with the proper and safe operation of the equipment. If you have any
questions please call the Customer Service Hotline at 1-877-684-8912.
This Owner’s Manual is for the Following Models:
ST1WP-(CA) ST1.5WP-(CA)
ST2WPLT-(CA) ST3WPLT-(CA) ST4WPLT-(CA)
(ST) indicates this unit is a STANLEY® product.
(WP) indicates this unit is a Water Pump
(-‐CA)indicatesthisunitisCARBCertifiedforCalifornia
2

Table of Contents
Preface 4
Product Specifications 5
Safety Instructions 6
Controls and Features 9
PRE-OPERATING INSTRUCTIONS 10
Connecting Water Inlet Hose 10
Connecting Water Outlet Hose 11
Engine Oil Level Check 12
Engine Fuel Level Check 13
Air Cleaner Element Check 14
Pump Water Capacity Check 15
Operation of Water Pump 16
Transporting and Storing the Unit 19
Maintenance 20
Troubleshooting 24
Water Pump Safety 25
Limited Warranty Policy 26
3

Preface
Thank you for choosing STANLEY® for your Water Pump Needs. STANLEY® prides itself
onprovidingqualityproductsataffordablepricing,creatingthe“BestEquipmentValueon
Today’s Market!”
All STANLEY® Water Pump products are manufactured with quality components. Your new
Water Pump will give you years of dependable service.Your STANLEY®Water Pump is designed,
engineered, and manufactured with LIFAN’s Industrial Grade Gasoline Engine. This Owner’s
Manual will provide you with all of your needed information for your new Power Equipment
Product, including Safe Operation and Maintenance of your unit. Please read this Owner’s
Manual completely and carefully prior to operation. Keep this Owner’s Manual for assistance
in the future, such as proper maintenance schedules and tips to prolong the life and effective
use of your unit. We want to help you get the best results from your new unit while operating
this equipment safely. If you require assistance, please call the Customer Service Hotline at
1-877-684-8912.
This Owner’s Manual contains information with respect to the newest products at the time of
publication. Due to revision and modifications, the information noted in the Owner’s Manual
might vary from the actual status.This Owner’s Manual is subject to change without notice.The
copyright of the Owner’s Manual belongs to STANLEY®. Any group or individual is forbidden
to reprint or copy any of this Owner’s Manual without the written consent of STANLEY®.
FOR ALL WARRANTY AND SERVICE RELATED ISSUES/QUESTIONS DO NOT
RETURN YOUR UNIT TO THE STORE OR DEALER WHERE THE ITEM WAS
PURCHASED. FOR SERVICE PLEASE CALL THE STANLEY® CUSTOMER
SERVICE HOTLINE AT 1-877-684-8912. WE WILL BE HAPPY TO HANDLE YOUR
WARRANTY ISSUE OR DIRECT YOU TO THE NEAREST “AUTHORIZED SERVICE
CENTER.”
4

MODEL ST1WP-CA ST1.5WP-CA ST2WPLT-CA ST3WPLT-CA ST4WPLT-CA
Suction/
Discharge
Diameter
1" 1.5" 2" 3" 4"
Rotation
Velocity
3600rpm 3600rpm 3600rpm 3600rpm 3600rpm
Delivery 2377 gph 2377 gph 6604 gph 14260 gph 22983 gph
Suction Lift 13 ft 13 ft 19 ft 19 ft 15 ft
Maximum
Pump Head
50 ft 50 ft 85 ft 98 ft 78 ft
Water Pump
Type
Aluminum
Housing/Cast
IronVoluteand
Impeller
Aluminum
Housing/Cast
IronVoluteand
Impeller
Aluminum
Housing/Cast
IronVoluteand
Impeller
Aluminum
Housing/Cast
IronVoluteand
Impeller
Aluminum
Housing/Cast
IronVoluteand
Impeller
MODEL LF152F-3-P LF152F-3-P LF168F-2BP LF168F-2BP LF188F-P
ENGINE TYPE 4HStrokeOHV
Single Cylinder
4HStrokeOHV
Single Cylinder
4HStrokeOHV
Single Cylinder
4HStrokeOHV
Single Cylinder
4HStrokeOHV
Single Cylinder
MAXIMUM
HORSEPOWER
(MPH)
3 MHP 3 MHP 7 MHP 7 MHP 13 MHP
DISPLACEMENT 97cc 97cc 212cc 212cc 270cc
STARTING
SYSTEM
Recoil Recoil Recoil Recoil Recoil
FUEL TANK
CAPACITY
0.37 Gallons 0.37 Gallons 2.5 Gallons 2.5 Gallons 4 Gallons
RUN TIME 2.5 hrs 2.5 hrs 7 hrs 7 hrs 8 hrs
FUEL TYPE 87 Octane
Gasoline
87 Octane
Gasoline
87 Octane
Gasoline
87 Octane
Gasoline
87 Octane
Gasoline
ENGINE OIL TYPE
& AMOUNT
SAE 10w30w
20oz
SAE 10w30w
20oz
SAE 10w30w
20oz
SAE 10w30w
20oz
SAE 10w30w
32oz
LOW OIL SHUTOFF
PROTECTION
Yes Yes Yes Yes Yes
CARB CERTIFIED Special Order
Only
(HCA) Models
Only
(HCA) Models
Only
(HCA) Models
Only
(HCA) Models
Only
LENGTH 15" 15" 18" 18" 29"
WIDTH 12" 12" 15" 15" 20"
HEIGHT 12" 12" 15" 15" 24"
DRY WEIGHT 22 lbs 22 lbs 45 lbs 66 lbs 112 lbs
Product Specifications
5

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
To reduce the risk of injury, user must read all safety, pre-operating and operating instructions
before using the product.
Definitions: This instruction manual uses the following safety alerts, signal words and symbols
to alert you to certain hazards and the related risk of injury:
DANGER indicates a hazard that, if not avoided, will result in death or serious injury.
CAUTION indicates a hazard that, if not avoided, may result in minor or moderate injury.
WARNING indicates a hazard that, if not avoided, may result in death or serious injury.
NOTICE indicates a condition not related to personal injury that, if not avoided, may result in
property damage.
Safety Instructions
Hazard Symbols and Meanings
WARNING!
To reduce the risk of injury, operator must read instruction manual before operating product.
DANGER!
Running water pump emits carbon monoxide: an odorless, colorless, poison gas.
Breathingcarbonmonoxidecancauseseriousinjuryordeath!
ONLY operate water pump outdoors.
Exhaust gas must be prevented from entering confined areas.
Direct exhaust gas away from windows, doors, ventilation and other openings.
Do not operate water pump inside or under any buildings.
WARNING!
This product and its exhaust contain chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm. Wash hands after handling.
6

WARNING!
Rapid recoil of starter cord (kickback) may pull hand and arm forward toward engine at a rapid rate.
Brokenbones,bruises,sprains,andfracturesmayresult.
When starting engine, pull cord slowly until tension is felt, then pull rapidly to avoid kickback
WARNING!
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING OR DRAINING FUEL
•Turnwaterpumpoffandletitcoolforatleastthreeminutesbeforeremovingfuelcap.Loosencap
slowly in order to relieve pressure in the fuel tank.
•Fillordrainfueltankoutdoors.Donotexcessivelyinhalefuelvapors.
•Keepawayfromopenflamesorsparksandothersourcesofignition.
•DoNOTsmokewhilefillingfueltank.
•DoNOToverfilltank.Allowspaceforfuelexpansion.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
•Transportwaterpumpwiththefuelvalveintheoffposition.
•Repairwaterpumpwiththefueltankemptyorthefuelvalveintheoffposition.
•Disconnectsparkplugwirebeforetransportorservice.
WHEN STORING FUEL OR EQUIPMENT CONTAINING FUEL
•Storeawayfromfurnaces,stoves,waterheaters,clothesdryersorotherappliancesthathavepilot
light or other ignition source because they can ignite fuel vapors.
WHEN STARTING EQUIPMENT
•Ensuresparkplug,muffler,aircleaner,andfuelcapareinplace.
•DoNOTcrankenginewithsparkplugremoved.
•Iffuelsspills,waituntilitevaporatesbeforestartingengine.
WHEN OPERATING EQUIPMENT
•Donotchokecarburetortostopengine.
•Donottipengineorequipmentatanangle,whichcausesfueltospill.
Safety Instructions (continued)
7

WARNING!
While engine is running temperature may exceed 150°F (65°C). Severe burns may occur.
Exhaust heat/gasses can ignite combustibles, structures or damage fuel tank causing a fire.
•DoNOTtouchhotsurfacesanddoavoidexhaustgasses.
•Allowwaterpumptocoolbeforetouching.
•Keepatleast6ft.(183cm)clearanceonallsidesofwaterpumpincludingoverheadclear.
•Reflectiveexhaustheatmaydamagefueltankcausingfire.
•CodeofFederalRegulation(CFR)Title36Parks,Forests,andPublicPropertyrequireequipmentpoweredby
an internal combustion engine to have a spark arrester, maintained in working order, complying to USDA Forest
servicestandard5100-‐1corlaterrevision.InthestateofCaliforniaasparkarresterisrequiredundersection4442
of the California Public resources code.
WARNING!
Unintentional sparking can result in fire or electrical shock.
WHEN TESTING FOR ENGINE SPARK
•DoNOTcheckforsparkwiththesparkplugremoved.
•Useapprovedsparkplugtester.
WHEN REPAIRING OR ADJUSTING WATER PUMP
•Disconnectthesparkplugwirefromthesparkplugandplacethewirewhereitcannotcontactsparkplug.
NOTICE!
Improper use and care of this water pump will cause damage and shorten its lifespan. Failure to follow these
instructions will void all warranties.
•DoNOToperateyourpowerequipmentininclementweathersuchasrain,snowand/orsleet.
•Neverallowchildrenoranimalstobenearthisequipmentduringoperation.Onlyqualifiedpersonsshould
operate this equipment. Please follow all guidelines contained in this owner’s manual for the safe operation of this
equipment.
NOTE: Pumping of inflammable or corrosive liquids such as gasoline, seawater, chemical
solutions, alkaline liquids or acids is forbidden with any unit EXCEPT ST2CCWPLT-CA, Chemical
Corrosive Liquids Pump designed for this purpose!
Safety Instructions (continued)
8

Controls and Features
Throttle Valve Lever Controls engine speed.
Choke Lever
Beforestartingcoldengine,rotatethechokelever
to the left until resistance is felt. After starting the
water pump, rotate the choke lever to the right to
disengage. Do NOT choke a warm engine when
starting.
Fuel Cock Turn to “OFF” position to terminate fuel delivery to
engine.
Recoil Starting Handle Pull handle to rotate engine for starting.
Frame 1” round steel tubing for maximum protection.
Engine Switch Rocker Style: Set to “ON” position to start engine &
“OFF” position to shut engine off.
Dipstick Check/fill engine oil.
Intake Pipe Pump section intake.
Outlet Pump Pump discharge pipe.
Muffler Oversized for quiet operation.
Spark Plug
Engine spark plug location. Check maintenance
schedule for service intervals. Disengage during
transportationandstorage.NEVERstartenginewith
spark plug disengaged
Air Cleaner Check maintenance schedule for service intervals
Fuel Filler Cap Ventedfuelcapmustbeproperlyinstalledatall
times during operation.
LEGEND
9

Pre-Operating Instructions: Connecting Water Inlet Hose
Use commercially available hose, hose joint, and clamp. The water inlet hose must be of
continuous structure and be rigid. The length of the hose should be no more than required.
The effect of suction is greatest at shorter distances from the water surface. Suction time
varies with the length of the water inlet hose. The strainer matching with the water pump
should be mounted to the end of the water inlet hose with a hose clamp.
NOTE: The ST1WP-CA, 1” inlet/outlet is threaded with American Garden Hose
threads to accept your ¾” garden hose to use as the suction and discharge
hoses eliminating the necessity to purchase an additional hose kit for your
pump.
NOTICE:
•Beforepumping,installthestrainersecurelytotheendofthewaterinlethose.Thisstrainer
will filtrate any impurity, which may produce a passage jam and damage impellers.
•Besuretoinstallthehosejointandclampproperlyandtightlytopreventairleaks
and pumping performance drops. A loose water inlet hose will decrease the water pump
performance and self-suction ability.
Inlet/Outlet
Flange Nut 1” Hose Nipple 3/4” American
Water Hose
Designed for 1” Inlet/Outlet
Water Hose Kit or use your
existing 3/4” American
Garden Hose for Inlet/Outlet
Hoses
10

Pre-Operating Instructions: Connecting Water
Outlet Hose
Use commercially available hose, hose joint, and clamp. A short hose with a big
diameter will provide the best performance. A long hose with a small diameter
will increase flowing resistance and decrease the power output of the water
pump.
Always Use Commerical Grade and Proper Size
Hoses for Your Pump
NOTE: Tighten the hose clamp to keep from disengaging during operation under high pressure.
11

Pre-Operating Instructions: Engine Oil Level Check
NOTICE:
• Runningenginewithinsufficientengineoilcancauseseveredamagetotheengine.
• Theengineperformanceandservicelifeisdirectlydependentofthequalityoftheengineoil.DoNOTuse
contaminated engine oil or vegetable oil
• Checkengineoillevelonlywiththeenginestalledandwithunitonlevelground.
o Use 4-stroke gasoline engine oil equivalent in quality with SF, SG from API.
Oil velocity varies with average environmental temperature. Select engine oil with proper velocity
using the chart below in accordance with your regional environmental temperature.
The engine oil alarm system aides in avoiding engine damage due to improper amounts of
engineoilinthecrankcase.Beforetheengineoillevelinthecrankcasedropsbelowthesafety
line, the engine oil alarm system will automatically stall the engine (while the engine switch
remains in the “ON” position).
If the engine stops and will not restart:
1. Remove the engine oil dipstick and wipe it
clean.
2. Insert the dipstick into the engine oil filler
hole without screwing it in.
3. Remove dipstick and check engine oil amount.
4. If engine oil is below required amount, fill
specified engine oil up to the top of filler hole.
Use engine oil depended on environmental
temperature. Refer to Product Specification section
for proper engine oil capacity.
Engine Oil Alarm System
12

Pre-Operating Instructions: Engine Fuel Level Check
WARNING:
•Gasolineisextremelyflammable.Keepawayfromignitionsources.
•Fuelunitonlyinwell-ventilatedareaswiththeenginestalled.
•DoNOTsmokenearunit.
•DoNOTspillfueloutofthefueltank.Spilledgasolineandgasolinevapormayignite.If
gasoline is spilled, wipe completely dry before starting the engine.
•Avoidrepeatedorsustainedbreathingofgasolinefumes.
•Avoidskincontactwithgasoline.
•Keepoutofreachofchildrenandpets.
•DoNOTusecontaminatedgasoline.Keepdirt,dustandwateroutoffueltank.
•Afterfuelingiscomplete,ensurefuelfillercapissecurelyfastened.
1. Remove fuel ller cap.
2. Visually check fuel level within gas tank.
3. If too low, add fuel. Only use specied gasoline. Unleaded gasoline is
recommended. Refer to Product Specication section for fuel tank capacity.
To Check Engine Fuel Level:
13

Pre-Operating Instructions: Air Cleaner Element Check
NOTICE:
•DoNOTruntheenginewithoutaircleanerelementinstalled.Operationofenginewithoutaircleaner
element installed will result in the inhalation of dirt, dust and other debris into the engine and through the
carburetor. This will result in premature wear of the engine.
NOTICE:
To Check Air Cleaner Element:
1.Removetheclip(item9in“AirCleanerA”below)orthewingnut(item7in“AirCleanerB”below)to
remove and check the air filter element.
2. For sponge type air filters, wash with soap and water when contaminated. Squeeze excess liquid from
air filter element and allow the air filter element to dry.
For paper type air filters, replace with the correct air filter for your unit. They are available at your dealer
or from STANLEY®. Order your filter by calling toll free 1-877-684-8912.
3. Re-Install the air filter element into the air filter housing.
14

Pre-Operating Instructions: Air Cleaner Element Check
NOTICE:
•DoNOTrunenginewithoutwaterinsidethepump.Operationofenginewithoutwaterinsidethe
pump will cause the pump to overheat. Prolonged operation of engine without water inside the pump
will damage the pump gasket and impeller.
•Ifwaterwithinthepumpisnotfull,shutofftheengineatonceandfillthepumpafterallowingthe
unit to cool.
To Check Pump Water:
1. Remove water filler cap.
2.Visuallycheckforwaterinsidepump.
3. If too low, add water through water filler hole.
4. Securely re-fasten water filler cap.
PRIME PUMP BEFORE USE!
15

Operation of Water Pump
Water Pump Use Location:
DANGER!
Running water pump gives off carbon monoxide gas. It is odorless, colorless, and highly toxic.
Breathingcarbonmonoxidegaswillresultinseriousinjuryordeath.
• Onlyoperatewaterpumpoutdoors.
• Preventexhaustgasfromentering,throughwindowsdoorsorventilationintakes,anyconfined
areas.
• DONOToperatewaterpumpinsideanyenclosedorroofedareas.
Before Operating Water Pump: Refer to Pre-Operating Instruction section for
additional procedures and definitions.
1. Check water pump condition.
a. Inspect for signs of damage, oil or fuel leaks.
b. Remove excessive dirt and/or debris from the unit.
2. Check suction and discharge hoses.
a. Inspect general condition of hoses to ensure hoses are in serviceable condition.
i. Suction hose must be reinforced construction to prevent hose collapse.
b. Ensure sealing washer in suction hose connecter is in operable condition.
c. Ensure hose connectors and clamps are securely installed.
d. Ensure filter is in operable condition and securely installed on suction hose.
3. Check the engine.
a. Ensure proper engine oil amount.
b. Ensure air cleaner element is clean and installed.
c. Ensure proper fuel level amount.
4. Ensure water pump is on a level surface.
5. Ensure engine switch is in the “OFF” position.
6. Ensure water pump is at least 3ft (1m) away from building walls and other equipment during
operation. Do NOT place flammable objects close to water pump.
7. Never allow children to operate your pump. Keep children and pets away from area of operation.
DAMAGED, WORN OR LOOSE INLET / OUTLET HOSE
CONNECTIONS WILL NEGATIVELY AFFECT YOUR PUMPS
OPERATION.
16

Operation of Water Pump (continued)
Starting the Engine: Refer to the Controls and Features section for
additional diagrams and definitions.
1. PRIME THE PUMP.
2. Move the fuel cock to the “ON” position.
3. To start a cold engine, refer to instruction in the Controls and Features section – “2.
Choke lever”. To restart a warm engine, leave the choke level in the “OPEN” position.
4. Move the throttle valve lever away from the “LOWER” position, about 1/3 of the way
toward the “UPPER” position.
5. Turn the engine switch to the “ON” position.
6. Pull the recoil starting handle lightly until resistance is felt, then pull briskly. Do NOT
allow the starter handle to snap back against the engine. Return it gently to prevent
damage to the starter.
Setting the Engine Speed
1. After starting the engine, move the throttle valve lever to the “UPPER” position for self-priming,
then check the pump output.
2. To adjust the pump output (which is controlled by the engine speed), move the throttle valve
lever as needed to attain desired pump output. Moving the throttle valve in the “UPPER” direction
will increase the pump output and moving the throttle valve in the “LOWER” direction will
decrease pump output.
17

Operation of Water Pump (continued)
Stopping the Engine: Refer to the Controls and Features section for additional
diagrams and definitions.
IN AN EMERGENCY:
1. Turn the engine switch to the “OFF” position.
NORMAL PROCEDURE:
1. Move the throttle valve lever to the “LOWER” position.
2. Turn the engine switch to the “OFF” position.
3. Turn the fuel cock to the “OFF” position.
4. Remove the water drain plug and drain the pump chamber.
5. Remove the water filler cap and flush the pump chamber with fresh,
clean water.
6. Allow water to completely drain from the pump chamber.
7. Reinstall the water drain plug.
8. Reinstall the water filler cap.
18