Star Cooperation FlexMedia 1000BASE-T1 User manual

FlexMedia 1000BASE-T1
Instructions for Use

Created by STAR ELECTRONICS GmbH & Co. KG
Date created 2022-02-16 Date modified 2022-02-16 Page 2 of 21
3-0100-0A01-D11_Instruction_for_Use FlexMedia_1000BASE-T1_D1V5-F.docx
Contact Information
STAR ELECTRONICS GmbH & Co. KG
A company of the STAR COOPERATION Group
Jahnstraße 86
73037 Göppingen
Phone: [phone]
Phone: [phone] (Support)
Sales: [e-mail]
Support: [e-mail]
www.star-cooperation.com/ee-solutions
Company Data
STAR ELECTRONICS GmbH & Co. KG, registered office: Göppingen, register court Ulm, HRA 721096
Partner liable to unlimited extent: STAR ELECTRONICS Verwaltungs-GmbH, registered office: Göppingen, register
court Ulm, HRB 722565
Represented by the executive board: Rolf Wittig, Henning Lange
Copyright Notice
© Copyright 2022 STAR ELECTRONICS GmbH & Co. KG. All rights reserved.
No part of this document may be reproduced in any form (photocopy, microfilm or another procedure) without
prior written consent from STAR ELECTRONICS GmbH & Co. KG.
Trademarks
All trademarks used in this document are the property of their respective owners.

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Disclaimer
The information contained in this document does not affect or change General Terms and Conditions of STAR
ELECTRONICS GmbH & Co. KG. STAR ELECTRONICS GmbH & Co. KG does not guarantee the completeness and
accuracy of the content of this document and assumes no responsibility for any errors which may appear in this
document or due to this document. The content of this document or the associated products are subject to
change without notice at any time.
It is currently impossible to develop software that is bug-free in all applications. Therefore, the product is only
allowed to be used in the sense of the product use case described herein.
STAR ELECTRONICS GmbH & Co. KG makes no warranty express or implied, as to this document or the
information content, materials or products for any particular purpose, nor does STAR ELECTRONICS GmbH & Co.
KG assume any liability arising out of the application or use of this product, and disclaims all liabilities, including
without limitation resulting damages, as permissible by applicable law.
All operating parameters which are provided in this document can vary in different applications or over time. The
herein described product, may solely be used as described in chapter 1.2 “Intended use”.
Without limiting the rights under copyright, no part of this document may be reproduced, stored in or introduced
into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), or for any purpose, without the express written consent of STAR ELECTRONICS GmbH &
Co. KG.
STAR ELECTRONICS GmbH & Co. KG may have patents, patent applications, trademarks, copyrights, or other
intellectual property rights covering subject matter in this document. Except as expressly stated in a written
license agreement from STAR ELECTRONICS GmbH & Co. KG the furnishing of this document does not give you
any license to these patents, trademarks, copyrights, or other intellectual property.
Any semiconductor devices have an inherent chance of failure. You must protect against injury, damage or loss
from such failures by incorporating safety design measures into your facility and equipment such as redundancy,
fire protection, and prevention of over-current levels and other abnormal operating conditions.
The safety and handling instructions in this document must be followed strictly.
EC Conformity
The FlexMedia 1000BASE-T1 complies with the essential requirements of the following applicable European
Community Directive(s) including current amendments, and carries the CE marking accordingly:
2014/30/EU EMC Directive
The following standard(s) have been used to assess the product:
EN 61000-4-2:2009
EN 61000-4-3:2006 + A1:2008 + A2:2010
EN 61000-4-4:2012
EN 61000-4-5:2014 + A1:2017
EN 61000-4-6:2014
EN IEC 61000-6-2:2019
EN 61000-6-3:2007 + A1:2011
EN 61326-1:2013
EN 55011:2016 + A1:2017
This product is compliant with the European Community Directive 2011/65/EC on the restriction of the use of
certain hazardous substances in electrical and electronic equipment (RoHS).

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UK Conformity
The FlexMedia 1000BASE-T1 complies with the essential requirements of the following applicable UK Regulations
including current amendments, and carries the UK marking accordingly:
2016 Electromagnetic Compatibility Regulations
The following standard(s) have been used to assess the product:
EN 61000-4-2:2009
EN 61000-4-3:2006 + A1:2008 + A2:2010
EN 61000-4-4:2012
EN 61000-4-5:2014 + A1:2017
EN 61000-4-6:2014
EN IEC 61000-6-2:2019
EN 61000-6-3:2007 + A1:2011
EN 61326-1:2013
EN 55011:2016 + A1:2017
This product is compliant with “the Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012”.
Revision History
Document number: 3-0100-0A01-D11
Version
Date
Description
D1V0-F 04.06.2020 First release
D1V1-F 04.11.2020 Updated chapter technical data
D1V2-F 04.11.2020 Updated chapter ordering information
D1V3-F 17.11.2021 Updated chapter LED behavior, DIP Switch behavior
D1V4-F 01.02.2022 Updated 100BASE-TX and 1000BASE-T naming. Updated Imax
D1V5-F 16.02.2022 Updated chapter EC Conformity
Added chapter UK Conformity
Changed product pictures
Related Hardware / Software Versions
Product
Reference No.
Version
Remarks
FlexMedia 1000BASE-T1
3-0100-0A01
01

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Contents
1General ..................................................................................................................................................6
1.1 Intended User Group............................................................................................................................6
1.2 Intended use........................................................................................................................................6
1.3 Meaning of Text Styles .........................................................................................................................7
1.4 Used Pictographs.................................................................................................................................7
1.5 Safety and Handling Instructions..........................................................................................................7
2Product Description ..............................................................................................................................9
2.1 FlexMedia 1000BASE-T1 at a glance ....................................................................................................9
2.2 Accessory Parts ...................................................................................................................................9
3Technical Data.................................................................................................................................... 10
3.1 Electrical Characteristics ...................................................................................................................10
3.2 Physical Characteristics .....................................................................................................................10
3.3 Environmental Conditions ..................................................................................................................10
3.4 Interfaces ..........................................................................................................................................10
3.4.1 Power ................................................................................................................................................11
3.4.2 Ethernet (RJ45) ..................................................................................................................................11
3.4.3 LEDs and DIP-switches.......................................................................................................................12
3.4.4 1000BASE-T1 (D-Sub) ........................................................................................................................13
4Getting Started................................................................................................................................... 15
4.1 Assembly and Line-up ........................................................................................................................15
4.2 Configuration and Operation ..............................................................................................................15
5Shipping, Maintenance and Disposal................................................................................................. 16
6Troubleshooting ................................................................................................................................. 17
7Ordering Information ......................................................................................................................... 18
7.1 FlexMedia 1000BASE-T1 ....................................................................................................................18
7.2 Accessory Parts .................................................................................................................................18
7.3 Related Documents............................................................................................................................18
8Appendix............................................................................................................................................. 19
8.1 Appendix A: Guideline for handling ESD sensitive Products.................................................................19
8.2 Appendix B: .......................................................................................................................................19
8.2.1 Acronyms and Abbreviations ..............................................................................................................19
8.2.2 List of Tables .....................................................................................................................................19
8.2.3 List of Figures ....................................................................................................................................19

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1General
1.1 Intended User Group
This product may only be used by expert technicians and/or engineers who are qualified and familiar with
electronic components and systems.
Each person involved with setup or operation of the product must
be a qualified technician or engineer
strictly adhere to this manual
receive a briefing by an authorized person
NOTICE
If you are unsure of how to use the product as intended or have any questions about the
use of the product, please discontinue use of the product immediately and contact the
STAR ELECTRONICS GmbH & Co. KG Support.
WARNING
The product may only be used by expert technicians and/or engineers who are qualified
and familiar with electronic components and systems!
The use of the product by non-professionals is not permitted and strictly forbidden!
1.2 Intended use
Configuration of STAR ELECTRONICS GmbH & Co. KG hardware
Control the runtime behavior of STAR ELECTRONICS GmbH & Co. KG hardware
Any deviation from the intended use is only permitted with specific prior written approval of STAR
ELECTRONICS GmbH & Co. KG.
WARNING
Any use of the software on or in connection with a STAR ELECTRONICS GmbH & Co. KG
hardware device product outside a fully controlled testing and/or laboratory environment
may result in death or serious injury due to unpredictable behavior of a vehicle and/or
potentially missing, deactivated or malfunctioning safety devices on a vehicle!
WARNING
The FlexMedia 1000BASE-T1 may be used to communicate with networked electronic
systems. E.g. Ethernet.
Any use of the product outside a fully controlled testing and/or laboratory environment
may result in death or serious injury due to unpredictable behavior of a vehicle and/or
potentially missing, deactivated, or malfunctioning safety devices on a vehicle!
The user is responsible to ensure the safety of the entire system. This includes amongst
other things a safety shutdown.

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NOTICE
The device is not a calibrated measurement device. STAR ELECTRONICS GmbH & Co. KG
accepts no liability whatsoever for the correctness of any measurement results.
WARNING
The FlexMedia 1000BASE-T1 is NOT designed, intended, or authorized and may NOT be
used for or in connection with the following purposes and/or devices:
- use as part of medical systems
- life support applications
- aviation, space, nuclear, or military applications
- any other purposes / devices deviating from the intended use of the product
specified by STAR ELECTRONICS GmbH & Co. KG.
WARNING
The product may only be used by expert technicians and/or engineers who are qualified
and familiar with electronic components and systems!
The use of the product by non-professionals is not permitted and strictly forbidden!
1.3 Meaning of Text Styles
In this document filenames, “buttons”, “controls” and ‘menu entries’ are marked with a different text
format.
Any placeholder or variable is marked with ‘%...%’. E.g. %version%.
1.4 Used Pictographs
The meaning of the pictographs used, is shortly described below.
Follow the specific instructions in the document, where these pictographs are placed.
NOTICE
Used to indicate a situation which may result in an operating failure.
Damage of the product may occur, but there is no hazard of injury
if not avoided.
Information
Used to indicate information provided only for purposes of clarification, illustration, and
general information.
Reference
References to other documents.
1.5 Safety and Handling Instructions
Please read the instructions for use carefully. To protect the device or the application against damage, or
to avoid personal injury the must be handled as described herein.

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Changes or modifications of the are not allowed for safety and warranty reasons!
STAR ELECTRONICS GmbH & Co. KG is not liable for any damages arising from non-observance of the
product information.
Follow the
a) specific safety and handling instructions placed at dedicated document positions
b) general safety and handling instructions below:
WARNING
FlexMedia 1000BASE-T1 can be used to interfere with networked electronic systems. By
connected measurement hardware like the FlexDevice-L, FlexConfig RBS can be used to
transmit messages via FlexRay, CAN, LIN or Ethernet busses.
If transmitted messages are received by real electronic control units, e.g. within a test
car, these messages could result in an unpredictable behavior or a failure of the
electronic control unit. This may result in serious injury of persons or material damage!
Only qualified and briefed persons may use FlexMedia 1000BASE-T1!
Only Transmit messages, where the expected behavior of the receiver is known.

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2Product Description
2.1 FlexMedia 1000BASE-T1 at a glance
The FlexMedia 1000BASE-T1 is a converter for “100BASE-T1 to 100BASE-TX” or “1000BASE-T1 to
1000BASE-T” and vice versa. With the FlexMedia 1000BASE-T1, it is possible to connect an automotive
Ethernet network to a standard PC for testing or diagnostic purposes. It supports up to 1000 MBit/s in full
duplex mode on both sides.
•Master and slave mode selectable via DIP-switch
•100 MBit/s and 1000 MBit/s mode selectable via DIP-switch
•Automatic selection of A0 and A2 mode
•Marvell 88Q2112-A2-NYD2A000 transceiver is used for the 100/1000BASE-T1 conversion
•Supply voltage: 8-48V DC
•Status LEDs
•RJ45 connector for 100BASE-TX or 1000BASE-T
•D-Sub 9 pin male connector for 100/1000BASE-T1
•IP20
•Temperature range -40°C to +70°C
2.2 Accessory Parts
For further information about accessories for the FlexMedia 1000BASE-T1 see chapter 7.2 Accessory
Parts.
NOTICE
Use only accessory parts from STAR ELECTRONICS GmbH & Co. KG listed in chapter
7.2 Accessory Parts to ensure proper function and for warranty reasons!
Other accessories without prior written consent of STAR ELECTRONICS GmbH & Co. KG
must not be used.

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3Technical Data
3.1 Electrical Characteristics
Supply voltage
Min. Typ. Max.
Operating +8.0 V - +48.0 V
Absolute maximum
(non-operating)
-60.0 V - +60.0 V
Latency between
BASE-T1 and BASE-TX
Up to 3 µs
Supply current - operating Typ.: 140 mA; Max.: 200 mA
Table 1: Electrical characteristics
3.2 Physical Characteristics
Connectors
-Power WAGO picoMAX 2091
(Wire size 0,25 … 1,5 mm², without ferrule only)
- Ethernet (BASE-T) RJ45
- Ethernet (BASE-T1) D-Sub 9
Weight approx. 145 g
Dimensions approx. L x W x H 92mm * 65mm * 28mm
Table 2: Physical characteristics
3.3 Environmental Conditions
Temperature
Operating: -40°C – +70°C
Non-operating: -40°C – +70°C
Storage: -40°C – +70°C
Relative Humidity 0% – 90% r. H., non-condensing
Table 3: Environmental conditions
3.4 Interfaces
The FlexMedia 1000BASE-T1 has a power connector with clamp contacts, an RJ45 connector for the
100BASE-TX/1000BASE-T (Ethernet), an D-Sub 9 pol connector for 100/1000BASE-T1, a 2 pin DIP-switch
and some LED’s. The following figures show the position of each interface.

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Figure 1: Side with Power and Ethernet (100BASE-TX/1000BASE-T)
Figure 2: Side with 100/1000BASE-T1
3.4.1 Power
The valid range of the power supply for the FlexMedia 1000BASE-T1 is within 8 - 48 V DC. The power
supply input of the FlexMedia 1000BASE-T1 is reverse protected.
The green LED near the power cable shows the power supply status, if the LED is on, the power is OK.
Power cable
Pin
Signal Name
Description
1
GND
Ground signal
2
Uin
Power in allowed in the range from 8 – 48 V
Table 4: Power cable
3.4.2 Ethernet (RJ45)
The FlexMedia 1000BASE-T1 support a 100BASE-TX or 1000BASE-T (100 or 1000 MBit/s Ethernet)
interface at the Ethernet connector. This connector supports both 100MBit/s and1000 MBit/s in full-
duplex mode. 10 MBit/s mode and half-duplex mode are not supported.
NOTICE
The maximum allowed length of the Ethernet cable is 30m.

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Figure 3: Ethernet connector with yellow and green LED
3.4.3 LEDs and DIP-switches
The FlexMedia 1000BASE-T1 has two additional LEDs at the power connector side: a LED for IEEE(A2)
(yellow) near the DIP switch and a LED for Power status (green) near the Power connector.
IEEE(A2) LED
Description
Off The device operates in Legacy (A0) 1000BASE-T1 Mode
On The device operates in Compliant (A2) 1000BASE-T1 Mode
Power LED
Description
On The device is powered on
Ethernet
Green LED
(Link)
Yellow LED
(Active)
Description
On
Off
The link is established, no data exchange occurring
On
Blinking
Data exchange is in progress
Off
Off
No link is established, the data exchange is not possible
100/1000BASE-T1
Green LED (Link)
100/1000 Mode
Yellow LED
(Active)
Description
On/On
Off
The link is established, no data exchange occurring
On/On
Blinking
Data exchange is in progress
Off/Blinking
Off
No link is established, the data exchange is not possible
The DIP-Switch ‘1’ configures the 1000BASE-T1 interface – it changes between Master or Slave function. If
the switch is up the transceiver is configured as Slave, if the switch is down it is configured as Master.
NOTICE
By changing 100/1000 Mode the connectors will perform a restart. All links will be
disconnected for a moment
The DIP-Switch ‘2’ configures the bitrate of both ethernet interfaces. If the switch is down, the converter is
configured in 1000MBit/s mode (1GBit/s), if the switch is up it is configured in 100MBit/s mode.
Link
Active

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NOTICE
It is not possible to convert between 100MBit/s and 1000MBit/s.
Figure 4: LED for IEEE(A2) (yellow) and the DIP-switches
3.4.4 1000BASE-T1 (D-Sub)
The FlexMedia 1000BASE-T1 support a 100/1000BASE-T1 interface.
Figure 5: 1000BASE-T1 D-Sub connector with yellow and green LED
Connector DSub (1000BASE-T1 2-wire ethernet)
Pin
Signal Name
Description
1, 2, 6 - 9
NC
Not connected
3
ETH-GND
Ground signal connected over an inductor to internal ground
4
ETH_BP
1000BASE-T1 bus plus signal
5
ETH_BM
1000BASE-T1 bus minus signal
Table 5: Connector for D-Sub (2-wire ethernet)
The 1000BASE-T1 connector supports both A0 (legacy) and A2 (IEEE-compliant) mode.
If no link established, the device changes the mode of operation randomly between A0 (legacy) and A2
(IEEE compliant). The link should be established in 1-2 seconds. The LED IEEE(A2) indicates the current
mode of operation.
1
2
IEEE(A2)
Ma./Sl.
1G/100
Link
Active

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NOTICE
The maximum allowed length of the 1000BASE-T1 cable is 30m.

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4Getting Started
4.1 Assembly and Line-up
Read and follow these instructions when connecting and using the FlexMedia 1000BASE-T1:
NOTICE
Ensure that all signal lines connected to the FlexMedia 1000BASE-T1 are in the
allowed range.
Be sure to connect all cables as described in this manual.
Never insert anything metallic into the openings of the FlexMedia 1000BASE-T1.
Ensure to grasp the plug and not the cable when disconnecting the FlexMedia
1000BASE-T1.
4.2 Configuration and Operation
Use the power connector of the FlexMedia 1000BASE-T1 to connect with a power-supply within the correct
voltage range.
Connect the 100/1000BASE-T1 and Ethernet (100BASE-TX or 1000BASE-T) with their networks. Check the
pinouts.
Adjust the Master/Slave-DIP-switch and the Bitrate-DIP-switch if necessary.
Check the state of the LEDs.

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5Shipping, Maintenance and Disposal
Dispose off properly per regulations of the country where end-of-life occurs.

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6Troubleshooting
This chapter contains some frequently asked questions about the FlexMedia 1000BASE-T1.
1
Effect No LINK at the 1000BASE-T1 connector.
Solution
Check the DIP-switch for correct Master/Slave configuration and the DIP-switch for
Bitrate.
A 100/1000BASE-T1 communication is a Point-to-Point- Connection where on
communication partner acts as ‘Master’ and one communication partner acts as
‘Slave’.
2
Effect
No LINK at the Ethernet connector.
Solution Check the “Link Speed & Duplex” settings of the connected network adapter. See
chapter 3.4.2 for supported configurations.

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7Ordering Information
7.1 FlexMedia 1000BASE-T1
Product
Description
Ordering number
FlexMedia 1000BASE-T1 Media converter between 100/1000BASE-
T1 and 100BASE-TX/1000BASE-T 3-V1000A01
7.2 Accessory Parts
Product
Description
Ordering number
Customer specific parts
Please contact
STAR ELECTRONICS
GmbH & Co. KG
7.3 Related Documents
Document
Description
Ordering number
[1]
[2]
[3]

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8Appendix
8.1 Appendix A: Guideline for handling ESD sensitive Products
Any tester, equipment, or tool used at any production step or for any manipulation of semi-
conductor devices must have its shield connected to ground.
The product itself and the carrier system of the product respectively must be placed on a
conductive table top or covered by an antistatic surface (superficial resistivity equal to or higher
than 0.5MΩ/cm2), grounded through a ground cable (conductive cable from protected equipment to
ground isolated through a 1MΩresistor placed in series).
All manipulation of finished goods has to be made at such a grounded worktable.
The worktable must be free of all non-antistatic objects.
An antistatic floor covering grounded through a conductive ground cable (with serial resistor
between 0.9MΩand 1.5MΩ) should be used.
It is recommended that you wear an antistatic wrist or ankle strap, connected to the antistatic floor
covering or to the grounded equipment.
If no antistatic wrist or ankle strap is worn, touch the surface of the grounded worktable before
each manipulation of the ESD sensitive product.
It is recommended that antistatic gloves or finger coats be worn.
It is recommended that nylon clothing be avoided while performing any manipulation of parts.
8.2 Appendix B:
8.2.1 Acronyms and Abbreviations
Item
Definition
BD
Bus driver
BP
Bus plus
BM Bus minus
ECU Electronic Control Unit
EMC Electromagnetic Compatibility
ESD Electro Static Discharge
NC Not Connected
PCB Printed Circuit Board
PL Physical Layer
8.2.2 List of Tables
Table 1: Electrical characteristics .......................................................................................................................10
Table 2: Physical characteristics.........................................................................................................................10
Table 3: Environmental conditions ......................................................................................................................10
Table 4: Power cable ..........................................................................................................................................11
Table 5: Connector for D-Sub (2-wire ethernet)...................................................................................................13
8.2.3 List of Figures
Figure 1: Side with Power and Ethernet (100BASE-TX/1000BASE-T) ...................................................................11
Figure 2: Side with 100/1000BASE-T1 ...............................................................................................................11
Figure 3: Ethernet connector with yellow and green LED .....................................................................................12
Figure 4: LED for IEEE(A2) (yellow) and the DIP-switches ....................................................................................13

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Figure 5: 1000BASE-T1 D-Sub connector with yellow and green LED...................................................................13