Star ECONO SEC-CCY User manual

ECONO CONVEYOR
SEC-CCY
Read This Manual before Operating
OPERATION MANUAL
Notice:
Read through this operation manual before operating the conveyor. Always observe cautionary items written in this
manual strictly. Keep this manual at a place where you can refer to it at any time.

INTRODUCTION
Thank you for purchasing the “ECONO COVEYOR”. This operation manual descri es the conveyor’s functions,
how to operate it, and the precautions when using it. Please read this manual thoroughly in order to understand the
features of this conveyor etter and use it more efficiently.
Features
 Because of aluminum frame and polyurethane elt, the structure is light and compact.
 Intermittent operation can e finished in interlock with external signals from an Unloader or the like , so
that the tact amount of the mold can e easily changed.
 Belt surface is flat and can e used as a plarform if necessary.

CONTENTS
1 Related Safety Information ...............................................................................................1
1-1 Safety-Precaution Indications ................................................................................................................. 1
1-2 Safety-Precautions .................................................................................................................................. 2
1-3 Precaution Labels .................................................................................................................................... 5
2 Name and Function of Each Part .....................................................................................8
2-1 Name of Each Part on Con eyor ............................................................................................................. 8
2-2 Name and Function of Each Part in Control Box （ Operation Screen ） ................................................ 9
3 O eration Method ............................................................................................................10
3-1 Adjustment ............................................................................................................................................ 10
3-2 Power Supply ........................................................................................................................................ 11
4 Maintenance and Check ..................................................................................................13
5 Reference Data .................................................................................................................14
5-1 Mechanical Specification ...................................................................................................................... 14
5-2 Part List ................................................................................................................................................. 15
5-3 Electric Drawing ................................................................................................................................... 16
5-4 General Drawing ................................................................................................................................... 17

1
1 Related Safety Information
Improper operation of this product can cause failure or accident. Be familiar with safety precautions
described in the operation manual and also be careful for related operations.
1-1 Safety-Precaution Indications
Safety-precaution indications which recorded in this manual are divided into 3 kinds.
DANGER
Ignorance of this precaution may cause serious injuries even death.
WARNING
Ignorance of this precaution n may cause serious injuries or serious
damage to unloader.
CAUTI N
Ignorance of this precaution may cause injuries or damage to unloader.
About Important Issues
Important issues are marked with in this manual.

2
1 Related Safety Information
1-2 Safety-Precautions
Any operator is forbidden to sit on the conveyor
Never attempt to sit on the conveyor. If an operator sits on the conveyor, the conveyor will
be unstable and operator may fall down and get injured.
Maintenance is not allowed during conveyor running
Never attempt to maintain the conveyor while it is running. Before maintenance, be sure
to turn off the machine: (1)Turn off the power of the control box. (2) Turn off the power.
WARNING
Wear appropriate work clothes
Do not wear loose clothes and ornaments when working beside a conveyor, or clothes and
ornaments maybe caught in the machine and get the worker seriously injured.
Never attempt to modify the conveyor
Do not redesign, rebuild, or otherwise modify the conveyor. Our company will not be
responsible for accidents or damage caused by modified equipment.
Be sure to earth the conveyor
Please make sure the single-point earthing works fine in order to prevent serious electric
shock.
Use non-fuse switch
To avoid the risk of fire due to over current, a non-fuse circuit breaker must be used in the
circuit of power source.
Do not the open the cover of power box
High voltage exists within the power box. Opening the cover may cause serious electric
shock.
Do not remove the chain cover during operation
Operating the conveyor with the chain cover removed may cause the risk of getting the
worker caught or pinched in the machine.
DANGER

3
1 Related Safety Information
Designate a management
A management should be designated in order to prevent accidents caused by manual
operation errors and poor safety check when 2 or more operators are operating a conveyor. 。
Do not touch the conveyor belt while the conveyor is running
Never put your hands inside the conveyor belt while it is running, or the risk of getting
hands caught or pinched in the conveyor driving rollers may be caused.
。
Stop operation during frequent power outage.
The machine should be stopped during frequent power outage due to thunderstorm or other
such external events. Operating with an irregular power supply may cause equipment
damage. If you cannot find the cause of failure, please contact the service engineers of our
sales dept.
CAUTI N
Reserve enough maintenance space
For safe operation, please reserve at least 1 cubic meter maintenance space around the
conveyor. Do not put anything into this area.
Regular check and maintenance
Check and maintain the device regularly to make sure it is in safe operating condition.
Should you have any question, please contact us.
Stop operation in case of failure or other problems
If the conveyor is abnormal or broken, do not keep operating the conveyor. The conveyor
should be stopped immediately. Operation can only be continued after our technicians
checking the conveyor.
Never touch the switches with wet or dirty hands
Touching switches with wet or dirty hands will cause conveyor failure or operator electric
shock.
Keep the machine clean and tidy
Always keep the machine clean and tidy and keep enough illumination.

4
1 Related Safety Information
Stop all devices linked to the conveyor during check
Before check, maintain, modify, clean or lubricate the conveyor in the conveyor’s moving
range, be sure to shut down not only the conveyor itself but also all devices linked to it. A
mistaken operation will cause serious casualty.
Read through this manual
Read the operation methods and precautions in this manual carefully and obey the
instructions during operation.

5
1 Related Safety Information
1-3 Precaution Labels
■Kinds of Precaution Labels
※ Including some precaution labels which are not used on this conveyor.
● Caution for high voltage electric shock
Make sure to turn off the breaker of control box
while maintenance. Especially during maintenance
inside the box, disconnect the cable with IMM and
turn off primary power supply of the factory.
This precaution labels are marked at where there are
high voltage and electric shock may be caused (such
as terminal block etc.).
Caution,electric shock

6
1 Related Safety Information
● Caution for danger of chopping
During working in operating area for maintenance or
other purposes, do not touch rotary axis, gear, pulley
belt which have danger of enfolding you. Turn off
power supply while working.
● Caution for static electricity
The conveyor belt or the product on the conveyor
may be charged by static electricity. You may be
shocked by electric when approaching.
CAUTION
The conveyor belt
may be charged by
static electricity.

7
1 Related Safety Information
■Locations of Precaution Labels
The locations of precaution labels are marked on the following picture.
●Picture of Conveyor
CAUTI N
The conveyor belt
may be charged by
static electricity.
Caution,electric shock

8
2 各部位名称和功能
2 Name and Function of Each Part
2-1 Name of Each Part on Conveyor
①
Conveyor Belt
This is a special belt made of polyurethane resin.
②
Control Box
This box is used to set and operate the conveyor.
③
Motor Reducer
The power supply of conveyor.The speed varies according to the type of conveyor.
 Standard specification: 1-3m/min.
Note: this standard specification is measured at a frequency of 60 Hz.
④
Chain Cover
Open this cover before modifying, maintaining or check chain gears.
⑤
Castor
Castors are used to move the conveyor. Lock them with the stopper after assembling the conveyor.
⑥
Height Adjusting/Mounting Nut
These nuts are used to adjust the height of legs. Please first loosen these mounting nuts and adjust the height.
After adjustment, tighten the nuts.
⑦
Tension Adjusting Bolts
These bolts are used to adjust the tension of conveyor. After adjustment, tighten the bolts.
POINT
Do not tense the belt too much. Adjust the bolts on both sides uniformly.
7
1
2
5
6
3
4

9
2 Name and Function of Each Part
2-2 Name and Function of Each Part in Control Box（peration Screen）
■Standard Specification（CC-4B III）
①
Power Switch
Turn on/off the power of conveyor.
②
Speed Setting Switch
This switch is used to set the speed of product delivery.
Setting range: 1 ～ 3m/min
Note: this speed is measured at a frequency of 60Hz.
③
Power LED
This LED is on when turning on the power.
④
Working LED
The green LED is on when conveyor works normally. The green LED flashes when alarming.
⑤
Mode LED
This LED is on when conveyor works in interval mode.
⑥
Mode Selecting Switch
This switch is used to shift modes (Press)
・ INTERVAL……………Conveyor start signal is input from an Unloader. Conveyor works in the setting time
of timer.
・ CONTINUATION………The conveyor works continuously.
Product Delivery Timer (Rotate)
After pressing switch No.6 and select interval mode, please rotate the switch No.6 to set the time
interval for the conveyor to deliver products.

10
3 peration Method
3-1 Adjustment
When assembling a conveyor, please fix the castors and do the following adjustments.
■ Height Adjustment
Please refer to the picture, first loosen the mounting nuts by a
monkey wrench, then rotate the hand wheel to adjust the height of
conveyor.
※ Please tighten the nut after adjustment.
■ Belt Tension Adjustment
Adjust the belt tension only when the conveyor belt is snaking or the conveyor driver roller is idling. Or,
there is no need to adjust the belt tension.
Adjust the belt tension by the tension adjusting bolts at both sides
of move in side if necessary.
POINT
Do not tense the belt too much. Adjust the bolts on both sides
uniformly. After adjustment, please tighten the nuts.
CAUTI N
Tighten
Loosen
Tension
Adjusting Bolt
Mounting Nut

11
3 peration Method
3-2 Power Supply
The following are the connecting methods of power wire and conveyor start signal wire.
・ Please turn off the power (supply side) before wire connecting.
・ For instruction of connecting conveyor start signals （ SG1 and SG2 ） , please refer to the manual of
Unloader control box. Besides, if inputting conveyor start signals from other devices instead of
Unloader made by our compamy, please first contact the service engineers in our sales dept. before
using. Because the electric circuit maybe damaged by incorrect connection methods.
Please turn off the power (supply side) before connecting or disconnecting wires. Or, operators may get
electric shock.
●Standard Specification
All the wiring of the outlet
WARNING
DANGER

12
3 peration Method
Signal Table
Pin Signal Note
TB1
1 FAN Cooling Fan
（ 90W ）
2 FAN Cooling Fan
（ 90W ）
3 COM Motor rotation direction control common terminal
4 CCW Motor rotation direction control forward terminal
5 CW Motor rotation direction control reverse terminal
6 M3 Motor Power Output
7 M2 Motor Power Output
8 M1 Motor Power Output
9 S S-Phase of AC Input
10 R R-Phase of AC Input
11 E Earthing
12 E Earthing
TB2
1 SG1 Start Signal
2 SG2 Start Signal
3 SW1 External Option Switch. OFF: Internal Mode
； ON:
Continuation Mode .
Please short-circuit these signals by jumper when not using
external option.
4 SW2
5 TH Signal Input of Motor Temperature Sensor
6 GND GND
7 TG Signal Input of Motor Speed Sensor
8 TG Signal Input of Motor Speed Sensor

13
4 Maintenance and Check
Open the chain cover and grease the chains with bush every 6
months.
After maintenance or check, assemble the chain
cover back to its place. Or, operator may get chopped
by the chains.
CAUTI N

14
5 Reference Data
5-1 Mechanical Specification
 Standard Specification
Model
Overall
Length
(mm)
Belt Width
（ mm ）
Height
（ mm ）
Power Supply
Speed
Maximum
Payload
(Type A)
（ kg ）
Total
Weight
（ kg ）
SEC2000
-
3
CCX
2000
300
Setting
range: 900 ～
1300
The oblique
angle can be
adjusted.
Standard
Specification
AC200V
（ Single-P
hase ）
40W
1 ～ 3
m/min
(Option
1～8m/min)
（ 60HZ ）
Please refer
to the
attached.
4
2
SEC2000
-
4
CCX
400
4
6
SEC2000
-
5
CCX
500
51
SEC2000
-
6
CCX
600
5
6
SEC3000
-
3
CCX
3000
300
50
SEC3000
-
4
CCX
400
5
6
SEC3000
-
5
CCX
500
63
SEC3000
-
6
CCX
600
69
SEC4000
-
3
CCX
4000
300
68
SEC4000
-
4
CCX
400
75
SEC4000
-
5
CCX
500
86
SEC4000
-
6
CCX
600
95
SEC5000
-
3
CCX
5000
300
73
SEC5000
-
4
CCX
400
86
SEC5000
-
5
CCX
500
96
SEC5000
-
6
CCX
600
107
Please use belt made of polyurethane resin under the frequency of 60HZ.
※
1…Please contact us about the power/input information when the conveyor is used abroad.

15
5 Reference Data
 Standard Specification (Speed Variable Motor)
Drawing of Maximum Payload
5-2 Part List
Name Specification Supplier Quantity Code No.
Single-Phase Induction
Motor （ Speed Variable ）
M91X40GV4DGA
110V 40W Panasonic 1
Reducer
MX9G90B Panasonic 1
Polyurethane Resin Belt SL-SY356 Bando 1
Maximum Payload
（
kg
）
Speed （ m/min. ）
Speed － Maximum Payload Diagram

16
5 Reference Data
5-3 Electric Drawing
 Electric Drawing of Quick Conveyor
（
Standard Specification
）
※1
AC200V Specification
※1. Usage method of SW terminal
Under Intermittent action mode, if want to control the conveyor manually, please use SW terminal.
Please use B connection switch.
※
2 Temperature fuse input terminal
SEC conveyor can not use.
※
3 Time selection
S1-2 ： OFF According to the setting time of Interval Time （ VR1 ） to perform the action.(Standard Mode)
S1-2 ： ON Interval Time （ VR1 ） is invalid, SG1 2 is ON, execute the action.
Unloader need to control the time of the action, please use S1-2 ON
※
4 The capacity of TB3 capacitor(The accessory of the Motor)
100V : 12uF/250V
115V : 10uF/250V
200V : 3uF/450V
220/230V : 2.5uF/450V
※
5 If use 90W (Or above 90W) type of motor, need to connect the fan.
The supply voltage of the fan is the same as the output voltage of the conveyer 。
※
6 The input voltage of the Board is AC100V or AC200V. Do not need power supply shift switch 。
Due to the different voltage, the connection of the motor, TB3 capacitor etc. are also different. Please pay attention
to it.
External switch OPEN: Permanent action
External switch Close: Intermittent action
Rotation direction shift terminal
（ COM,CW,CCW ）
SEC conveyor can not use
Please do not alter the COM Jumper

17
5 Reference Data
5-4 General Drawing
■ SEC
－
2000
、
3000