State Water Heaters GS6 40 YBVIS User manual

RESIDENTIAL GAS WATER HEATERS
Installation and Operating Manual
1306 324082-003
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
POWER VENTED GAS MODELS
WITH HOT SURFACE IGNITION
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
• For Your Safety •
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE CONTACT THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
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TABLE OF CONTENTS
TABLE OF CONTENTS 2
SAFE INSTALLATION, USE AND SERVICE 3
GENERAL SAFETY 4
INTRODUCTION 6
Qualified Installer Or Service Agency . . . . . . . . . . . . 6
Preparing For The Installation. . . . . . . . . . . . . . . . . . 6
INSTALLATION REQUIREMENTS FOR THE
COMMONWEALTH OF MASSACHUSETTS 7
TYPICAL INSTALLATION 9
Get To Know Your Water Heater - Gas Models (List
Referencing Figures 1-7) . . . . . . . . . . . . . . . . . . . . . 9
Replacement Parts And Deliming Products . . . . . . 10
Combo Heating Inlet And Outlet Side Taps . . . . . . . 10
Water Piping - Mixing Valve Usage . . . . . . . . . . . . . .11
Mixing Valves
Water Heater Operation . . . . . . . . . . . . . . . . . . . . . 12
Electrical Requirements & Wiring Diagram . . . . . . . 13
SAFETY LOCKOUTS 14
High Limit Controls (Energy Cut Off). . . . . . . . . . . . 14
Thermostat/Water Temperature
Blower High Limit Switch
Blower Air Pressure Switch . . . . . . . . . . . . . . . . . . . 14
Flammable Vapor Sensor . . . . . . . . . . . . . . . . . . . . 14
LOCATING THE NEW WATER HEATER 15
Facts To Consider About The Location . . . . . . . . . . 15
Storage Of Flammable Liquids . . . . . . . . . . . . . . . . 15
Clearances to combustibles
Floors with carpeting
Clearance for servicing
Insulation Blankets . . . . . . . . . . . . . . . . . . . . . . . . . 17
Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unconfined Space. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unusually Tight Construction . . . . . . . . . . . . . . . . . 17
Confined Space. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Direct Vent Appliances . . . . . . . . . . . . . . . . . . . . . . 18
Exhaust Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fresh Air Openings For Confined Spaces. . . . . . . . 18
Chemical Vapor Corrosion . . . . . . . . . . . . . . . . . . . 19
INSTALLING THE NEW WATER HEATER 20
Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Space Heating And Potable Water Systems . . . . . . 20
Combo Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
System Requirements
Installation
Closed Water Systems . . . . . . . . . . . . . . . . . . . . . . 22
Thermal Expansion . . . . . . . . . . . . . . . . . . . . . . . . . 22
Temperature-Pressure Relief Valve. . . . . . . . . . . . . 23
T&P valve discharge pipe requirements:
Temperature-Pressure Relief Valve and
Pipe Insulation
High Altitude Installation . . . . . . . . . . . . . . . . . . . . . 24
Gas Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sediment Traps/Dirt Leg . . . . . . . . . . . . . . . . . . . . . 25
Filling The Water Heater . . . . . . . . . . . . . . . . . . . . . 26
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Termination Clearances Sidewall Power Vent. . . . . 27
Blower Assembly Installation. . . . . . . . . . . . . . . . . . 28
Installation Of Vent System . . . . . . . . . . . . . . . . . . . 28
Planning The Vent System . . . . . . . . . . . . . . . . . . . 28
High Ambient Temperature Installations . . . . . . . . . 28
Polypropylene Vent Systems . . . . . . . . . . . . . . . . . 29
Condensate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Exhaust Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Important Notes and Warnings
Venting terminations and sizing
Vent screen installation
Calculating Equivalent Feet
Venting instructions
Vent pipe connection to blower
Different coupling installations according to vent sizes
Blower Exhaust Direction . . . . . . . . . . . . . . . . . . . . 35
Vent Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . 35
Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . 38
LIGHTING INSTRUCTIONS 39
OPERATING THE TEMPERATURE
CONTROL SYSTEM 40
Gas Control Valve/Thermostat . . . . . . . . . . . . . . . . 41
FOR YOUR INFORMATION 42
Start Up Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 42
Condensate
Thermal expansion
Closed water systems
Smoke/odor
Strange sounds
Operational Conditions . . . . . . . . . . . . . . . . . . . . . . 42
Smelly water
“Air” In Hot-Water Faucets . . . . . . . . . . . . . . . . . . . 43
PERIODIC MAINTENANCE 44
General Upkeep . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Venting System Inspection . . . . . . . . . . . . . . . . . . . 44
Blower Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 44
Cleaning The Blower. . . . . . . . . . . . . . . . . . . . . . . . 44
Burner Operation And Inspection . . . . . . . . . . . . . . 45
Combustion Chamber And Burner Cleaning . . . . . . 46
Housekeeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Anode Rod Inspection. . . . . . . . . . . . . . . . . . . . . . . 46
Anode Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Removing Anode Rod:
Installing Anode Rod:
Temperature-Pressure Relief Valve Test . . . . . . . . . 47
Draining And Flushing . . . . . . . . . . . . . . . . . . . . . . . 48
To drain the water heater storage tank:
To flush the water heater storage tank:
LEAKAGE CHECKPOINTS 49
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
REFERENCE PARTS LISTING 50
TROUBLESHOOTING GUIDELINES 52
Resetting The Heater Control . . . . . . . . . . . . . . . . . 54
Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Soft Lockout
Hard Lockout
Ignition State And Timing . . . . . . . . . . . . . . . . . . . . 55
System Status And Error Codes . . . . . . . . . . . . . . . 55
LIMITED WARRANTY 58
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Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and
others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important
that the meaning of each safety message is understood by you and others who install, use or service this water heater.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, could
result in property damage
CAUTION indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.
WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in death or injury.
DANGER indicates an imminently
hazardous situation which, if not avoided,
will result in death or injury.
CAUTION
WARNING
CAUTION
DANGER
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances
known to the State of California to cause cancer, birth defects or other reproductive harm and requires businesses to warn
of potential exposure to such substances.
This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm.
This appliance can cause low level exposure to some of the substances listed in the Act.
IMPORTANT DEFINITIONS
Qualified Installer: A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing,
air supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas
Code as it relates to the installation of gas fired water heaters. The qualified installer must also be familiar with the
design features and use of flammable vapor ignition resistant water heaters and have a thorough understanding of this
Installation and Operating manual.
Service Agency: A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing, air
supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas Code
as it relates to the installation of gas fired water heaters. The service agency must also have a thorough understanding
of this Installation and Operating manual, and be able to perform repairs strictly in accordance with the service guidelines
provided by the manufacturer.
Gas Supplier: The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning appliances
within this application. The gas supplier typically has responsibility for the inspection and code approval of gas piping
up to and including the Natural Gas meter or Propane storage tank of a building. Many gas suppliers also offer service
and inspection of appliances within the building.
SAFE INSTALLATION, USE AND SERVICE
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GENERAL SAFETY
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GENERAL SAFETY
Installation: Do not install the water heater where flammable
products will be stored or used.
Vapors from flammable
liquids may explode and
catch fire causing death or
severe burns.
Do not use or store
flammable products such as
gasoline, solvents or adhe-
sives in the same room or
area near the water heater.
Keep flammable products:
1. far away from heater,
2. in approved containers,
3. tightly closed and
4. out of children's reach.
Water heater has a main
burner and hot surface igniter.
The hot surface igniter:
1. can be triggered at any
time and
2. the hot surface will ignite
flammable vapors.
Vapors:
1. cannot be seen,
2. are heavier than air,
3. go a long way on the floor
and
4. can be carried from other
rooms to the the
electodes by air currents.
Flammable Vapors
FLAMMBLE
DANGER
Breathing carbon monoxide can cause brain damage or death.
Always read and understand instruction manual.
• Install vent system in accordance with codes.
• Do not operate water heater if flood damaged.
• For operation above 10,100’, a high altitude
orifice must be installed.
• Do not operate if soot buildup is present.
• Do not obstruct water heater air intake with
insulating jacket.
• Do not obstruct blower air intake.
• Do not place chemical vapor emitting products
near water heater.
• Gas and carbon monoxide detectors are
available.
• No vent damper installation is compatible with
this power vented water heater.
Breathing Hazard - Carbon Monoxide Gas
WARNING
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Thank You for purchasing this water heater. Properly
installed and maintained, it should give you years of trouble
free service.
Abbreviations found in this Installation and Operating
manual:
• CSA - Canadian Standards Association
• ANSI - American National Standards Institute
• NFPA - National Fire Protection Association
• ASME - American Society of Mechanical Engineers
• UL - Underwriters Laboratories Inc.
• AHRI - Air Conditioning, Heating and Refrigeration
Institute.
This gas-fired water heater is design certified by CSA
International, under Water Heater Standard ANSI
Z21.10.1 • CSA 4.1 (current edition).
QUALIFIED INSTALLER OR SERVICE AGENCY
Installation and service of this water heater requires ability
equivalent to that of a Qualified Agency (as defined by
ANSI below) in the field involved. Installation skills such
as plumbing, air supply, venting, gas supply and electrical
supply are required in addition to electrical testing skills
when performing service.
ANSI Z223.1 2006 Sec. 3.3.83: “Qualified Agency” - “Any
individual, firm, corporation or company that either in
person or through a representative is engaged in and is
responsible for (a) the installation, testing or replacement
of gas piping or (b) the connection, installation, testing,
repair or servicing of appliances and equipment; that
is experienced in such work; that is familiar with all
precautions required and that has complied with all the
requirements of the authority having jurisdiction.”
If you are not qualified (as defined by ANSI above) and
licensed or certified as required by authority having
jurisdiction to perform a given task, do not attempt to
perform any of the procedures described in this manual.
If you do not understand the instructions given in this
manual do not attempt to perform any procedures outlined
in this manual.
PREPARING FOR THE INSTALLATION
1. Read the “General Safety Information” section of this
manual first and then entire manual carefully. If you
don’t follow safety rules, the water heater will not
operate properly. It could cause DEATH, SERIOUS
BODILY INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for installation,
operation, and maintenance of the gas-fired water
heater. It also contains warnings throughout the
manual that you must read and be aware of. All
warnings and instructions are essential to proper
operation of the water heater and your safety. Since
we cannot put everything on the first few pages,
READ ENTIRE MANUAL BEFORE ATTEMPTING
TO INSTALL OR OPERATE THE WATER HEATER.
2. The installation must conform with these instructions
and local code authority having jurisdiction. In absence
of local codes, installation must comply with current
editions of the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and National Electrical Code, NFPA 70. All
documents are available from:
CSA International,
8501 East Pleasant Valley Road,
Cleveland, Ohio, United States
44131-5575.
NFPA documents are also available from:
National Fire Protection Association,
1 Batterymarch Park,
Quincy, MA 02269.
3. The water heater, when installed, must be electrically
grounded in accordance with the local codes or in the
absence of local codes: the National Electrical Code
(NFPA 70).
4. If after reading this manual you have any questions or
do not understand any portion of the instructions, call
the local gas utility or the manufacturer whose name
appears on the rating plate.
5. Carefully plan the place where you are going to put
the water heater. Correct combustion, vent action, and
vent pipe installation are very important in preventing
death from possible carbon monoxide poisoning and
fires (see Figure 14 & Figure 15). Examine the location
to ensure the water heater complies with the “Locating
the New Water Heater” section in this manual.
6. For installation in California, this water heater must
be braced, anchored, or strapped to avoid falling or
moving during an earthquake. See instructions for
correct installation procedures. Instructions may be
obtained from:
California Office of the State Architect,
400 P Street,
Sacramento, CA 95814.
7. Massachusetts Code requires this water heater to be
installed In accordance with Massachusetts 248-CMR
2.00: State Plumbing Code and 248-CMR 5.00.
8. Complies with California Health and Safety code
116875 (known as AB-1953) and with weighted
average maximum of 0.25% lead.
INTRODUCTION
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COMMONWEALTH OF MASSACHUSETTS
For all side wall terminated, horizontally vented power vent, direct vent and power direct vent gas fueled water heaters
installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned
or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
INSTALLATION OF CARBON MONOXIDE DETECTORS
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where
the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or
structure served by the sidewall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner
to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner
shall have a period of thirty (30) days to comply with the above requirements provided that during said thirty (30) day
period, a battery operated carbon monoxide detector with an alarm shall be installed.
APPROVED CARBON MONOXIDE DETECTORS
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and
be ANSI/ UL 2034 listed and CSA certified.
SIGNAGE
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height
of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating
appliance or equipment. The sign shall read, in print size no less than one- half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
INSPECTION
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a) 1 through 4.
EXEMPTIONS
The following equipment is exempt from 248 CMR 5.08(2) (a) 1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of
NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from
the dwelling, building, or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system
design or venting system components with the equipment, the instructions provided by the manufacturer for installation
of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED
When the manufacturer of Product Approved side wall horizontally vented gas fueled equipment does not provide the
parts for venting the flue gases, but identifies “special venting systems,” the following requirements shall be satisfied by
the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation
instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall
include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all
venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the
appliance or equipment at the completion of the installation.
INSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
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• If your water heater will be installed in the Commonwealth of Massachusetts, refer to the following
graphic during installation and during modifications to the water supply system.
IN
REMOVE A
MUST BE VERTICAL TO
IR BUBBLES
E
OUT
COIL
AIR
HANDLER
TO
AIR
HANDLER
SHUT-OFF
VALVE *
EXPANSION TANK
VACUUM
RELIEF
VALVE
COLD WATER INLET
VA
FLOW CONTROL
LV
PUMP *
SHUT-OFF
CHECK VALVE
†
(1/8” HOLE
DRILLED IN CLAPPER)
VALVE
CHECK
VALVE †
TEMP/
PRESSURE
RELIEF
VALVE
TEMPERED WATER
TO FIXTURES
(MUST MEET TEMPS LISTED
IN MASS. CODE 248 CMR †)
MIXING VALVE
(MUST BE INSTALLED BELOW
TOP OF WATER HEATER
AS PER MANUFACTURER’S
RECOMMENDATIONS)
UNION UNION
HOT
WATER
OUT
*MASSACHUSETTS INSTALLATION REQUIREMENTS:
1.) CONNECT ELECTRONICALLY-CONTROLLED TIMER TO AN ALL-BRONZE PUMP. PUMP MUST ACTIVATE EVERY 6 HOURS
FOR 60 SECONDS. TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOOP SHUT-OFF VALVE.
2.) ALL WATER PIPING MUST BE INSTALLED AND INSULATED IN ACCORDANCE WITH MASSACHUSETTS CODE (248 CMR
& 780 CMR).
3.) PIPING LOOP BETWEEN WATER HEATER AND AIR HANDLER MUST BE INSTALLED IN COMPLIANCE WITH 248 CMR.
† REQUIRED FOR MASSACHUSETTS.
‡ PIPING FROM THE TOP OF THE WATER HEATER WITH TEES IS ACCEPTABLE.
WATER HEATER ACCEPTED
BY THE BOARD FOR
INSTALLATION IN
MASSACHUSETTS. †
TYPICAL MIXING VALVE INSTALLATION
COMBINATION SPACE HEATING / POTABLE WATER HEATING SYSTEM
SEE
NOTE ‡
INSTALLATION GRAPHIC: GAS-FIRED POTABLE
WATER HEATING/SPACE HEATING SYSTEM
100’-0” MAXIMUM DISTANCE
FROM WATER HEATER TO FAN
COIL AND BACK. (DEVELOPED
LENGTH) NOT INCLUDING COIL
IN HEATING UNIT †
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GET TO KNOW YOUR WATER HEATER - GAS MODELS (list referencing Figures 1-7)
TYPICAL INSTALLATION
1. Vent Termination Elbow with Rodent
Screen
2. *Vent Pipe
3. *Vent Pipe Coupling (if required)
4. *Vent Pipe Elbow (long radius)
5. Blower High Limit Switch (see
Figure 6)
6. T&P Valve
7. Cold-Water Inlet Nipple/Diptube
8. Baffle Assembly
9. * Discharge Pipe
10. Gas Control Valve/Thermostat
(Honeywell)
11. Gas Valve Electronic Control
Module And Cover (Honeywell)
12. Drain Valve
13. Outer Gas Door
14. Manifold Door Assembly (behind
outer door) (see Figure 3 &
Figure 4)
15. *Floor Drain
16. *Metal Drain Pan
17. Flammable Vapor Sensor (under
cover) (see Figure 5)
18. **Combo Heating System Return
Inlet (Optional)
19. Air Inlet Snorkel
20. **Combo Heating System Supply
Outlet (Optional)
21. Blower with Power Cord (see also
Figure 6)
22. Air Switch (inside box) (see
Figure 6)
23. Junction Box (see Figure 6)
24. Junction Box Cover (see Figure 6)
25. Air Tubing (see Figure 6)
26. Rubber Coupling (see also Figure
6)
27. Gear Clamp (see also Figure 6)
28. Flue Collector
29. Hot-Water Outlet Nipple
30. Anode (under cap)
31. ***Control Harness
32. Flexible Manifold Tube (see
Figure 3 & Figure 4)
33. Viewport (see Figure 3 & Figure 4)
34. Flame Sensor Rod (see Figure 3 &
Figure 4)
35. Gas Orifice (see Figure 3 &
Figure 4)
36. Sheet Metal Burner (see Figure 3 &
Figure 4)
37. Gas Manifold (see Figure 3 &
Figure 4)
38. Hot-Surface Igniter (see Figure 3 &
Figure 4)
39. Manifold Door Gasket (see Figure 3
& Figure 4)
40. Manifold Door (see Figure 3 &
Figure 4)
41. Two Piece Grommet With Clip (see
Figure 3 & Figure 4)
42. *Inlet Water Shut-off Valve
43. *Gas Supply*
44. *Main Manual Gas Shut-off Valve
45. *Ground Joint Union (gas
connection)
46. *Sediment Trap/Dirt Leg
47. *Union (water connection)
48. Rating Plate
49. *Thermal Expansion Tank (required
for all closed systems)
*, **, ***, **** see notes on following
page
Front View Rear View
Figure 1. Figure 2.
1
6
9
10
31
13
16
17
20
18
234
21
27
21
8
7
14
11
15
26
43
44
45
46
32
48
12
19
28 29
7
30
Combustion
Air Inlets
27
42
47
47
49
Blower
Dilution Air
Inlets
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32
34
36
33
38
39
37
35
4041
Natural gas and Propane main
burner with igniter assembly for
40k to 50k Btu/hr models
Figure 3.
32 34
36
33
38
39
37
35
40
41
Natural gas and Propane
main burner with igniter
assembly for 60k to 75k
Btu/hr models
Figure 4.
17
Figure 5.
25
23
24
22
5
26
27
21
Figure 6.
Vacuum relief valve
install per local
codes (not supplied
with heater).
Figure 7.
Notes:
* Items not supplied with the water heater.
** The side recirculation loop connections may not be
used as the primary water inlet and outlet connections.
See “Combo Heating Inlet And Outlet Side Taps”
below.
*** Caution harness has 120 VAC In operation.
**** See “Planning The Vent System”, “Condensate” and
“Blower Assembly Installation” for more information.
REPLACEMENT PARTS AND DELIMING PRODUCTS
Replacement parts and recommended delimer may be
ordered through authorized servicers or distributors. When
ordering parts, provide complete model and serial numbers
(see rating plate), quantity and name of part desired.
Standard hardware items may be purchased locally.
COMBO HEATING INLET AND OUTLET SIDE TAPS
Models equipped with Combo Heating capabilities are
shipped with the two side plumbing taps OPEN (items 18
and 20 in Figure 1 and see also Figure 8 & Figure 25). If
the heater is to be operated without using the side taps,
these openings must be closed with the two pipe plugs
supplied with the heaters.
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WATER PIPING - MIXING VALVE USAGE
Mixing Valves
Water temperature over
125°F can cause severe
burns instantly resulting in
severe injury or death.
Children, the elderly and the
disabled and are at highest
risk of scald injury.
Feel water before bathing or
showering.
Temperature limiting devices
such as mixing must be
installed when required by
codes and to ensure safe
temperatures at fixtures.
BURN
HOT
HOT
DANGER
Water heated to a temperature which satisfies space
heating, clothes washing, dish washing, and other
sanitizing needs can scald and cause permanent injury
upon contact. Short repeated heating cycles caused by
small hot-water uses can cause a temperature increase of
the hot water by 20F° higher than the heater’s temperature
settings.
MIXING VALVE
SHUT-OFF
VALVE
SUGGESTED PIPING
ARRANGEMENT FOR
TOP CONNECTIONS COLD-WATER
INLET
TEMPERED
POTABLE WATER
DISCHARGE
PIPE (DO NOT
CAP OR PLUG)
GAS
SUPPLY
TEMPERATURE-
PRESSURE
RELIEF VALVE
DRAIN
VALVE
METAL DRAIN
PAN 1.75”
MAX. DEPTH.
AT LEAST 2”
GREATER THAN
THE DIAMETER
OF THE WATER
HEATER.
6” MAX.
AIR GAP*
CERTAIN
MODELS ARE
EQUIPPED WITH
SIDE PLUMBING
CONNECTIONS
FOR SPACE
HEATING. THE HOT
AND COLD FITTING
ASSEMBLIES
(PART #9001262)
CAN BE ORDERED
THROUGH THE
MANUFACTURER
* NOTE: THE
T&P VALVE
DISCHARGE
PIPE MUST
BE PIPED
DIRECTLY TO
THE DRAIN
OR EXTERNAL
TO THE
BUILDING
MASSACHUSETTS: INSTALL A VACUUM RELIEF IN COLD WATER LINE
PER SECTION 19 MGL 142.
Figure 8.
his appliance has been design certified as complying
with American National Standard/CSA Standard for water
heaters and certain models with side plumbing connections
are considered suitable for Water (Potable) Heating and
Space Heating. Note: Do not use in space heating only
applications.
The water supply pressure should not exceed 80 psi. If this
occurs, a pressure reducing valve with a bypass should be
installed in the cold water inlet line. This should be placed
on the supply to the entire house in order to maintain equal
hot and cold water pressures.
MIXING VALVE
SHUT-OFF
VALVE
SUGGESTED PIPING
ARRANGEMENT FOR
TOP CONNECTIONS COLD-WATER
INLET
TEMPERED
POTABLE WATER
DISCHARGE
PIPE (DO NOT
CAP OR PLUG)
GAS
SUPPLY
TEMPERATURE-
PRESSURE
RELIEF VALVE
DRAIN
VALVE
METAL DRAIN
PAN 1.75” MAX.
DEPTH. AT
LEAST
2” GREATER
THAN THE
DIAMETER OF
THE WATER
HEATER.
6” MAX.
AIR GAP*
* NOTE: THE
T&P VALVE
DISCHARGE PIPE
MUST BE PIPED
DIRECTLY TO
THE DRAIN OR
EXTERNAL TO
THE BUILDING
MASSACHUSETTS:
INSTALL A VACUUM
RELIEF IN COLD
WATER LINE PER
SECTION 19 MGL
142.
NON-TEMPERED
WATER SUPPLY
NON-TEMPERED
WATER RETURN
Figure 9.
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Some people are more likely to be permanently injured
by hot water than others. These include the elderly,
children, the infirm and the physically/mentally disabled.
Table 1 (published by U.S. Government Memorandum,
1978) shows the approximate time-to-burn relationship
for normal adult skin. If anyone using hot water provided
by the water heater being installed fits into one of these
groups or if there is a local code or state law requiring a
certain water temperature at the point of use, then special
precautions must be taken.
Water
Temperature
°F
Time for 1st
Degree Burns
(Less Severe Burns)
Time for Permanent
Burns 2nd & 3rd
Degree (Most
Severe Burns)
110 (normal shower temp.)
116 (pain threshold)
116 35 minutes 45 minutes
122 1 minute 5 minutes
131 5 seconds 25 seconds
140 2 seconds 5 seconds
149 1 second 2 seconds
154 instantaneous 1 seconds
(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong,
Sept. 15,1978)
Table 1.
In addition to using lowest possible temperature setting
that satisfies demand of application, a mixing valve should
be installed at water heater (see Figure 8 & Figure 9) or at
hot-water taps to further reduce system water temperature.
Mixing valves are available at plumbing supply stores.
Consult a Qualified Installer or Service Agency. Follow
mixing valve manufacturer’s instructions for installation
of the valves. Before changing the factory setting on the
thermostat, read the “Operating The Temperature Control
System” section in this manual.
WATER HEATER OPERATION
Figure 10 shows the water heater’s sequence of operation
when a call for heat is initiated. The ignition control module
will attempt to light the burner three times. If the ignition
control does not detect ignition it will enter lockout mode
and flash the corresponding error code.
HEATER CONTROL
CHECKS TO ENSURE
BLOWER PRESSURE
SWITCH IS OPEN
BLOWER IS
ENERGIZED
CONTROL CHECKS
TO ENSURE PRES-
SURE SWITCH CLOSES
INDICATING BLOWER
IS OPERATING AND
THERE ARE NO
VENTING BLOCKAGES
(INLET OR OUTLET)
IGNITER IS ENERGIZED
AND MAIN GAS VALVE
IS OPENED
MAIN BURNER COMES
ON AND THE FLAME IS
SENSED BY CONTROL
MAIN BURNER CONTIN-
UES TILL THE WATER
IN THE TANK REACHES
THERMOSTAT SETTING
MAIN BURNER SHUTS
OFF. BLOWER
CONTINUES FOR A
POST PURGE TIME
HEATER
THERMOSTAT
CALLS FOR
HEAT
HEATER
REMAINS ON
STANDBY UNTIL
NEXT CALL FOR
HEAT
Figure 10.
12 www.statewaterheaters.com

Figure 12.
ELECTRICAL REQUIREMENTS & WIRING DIAGRAM
Failure to do so can result in
death or electrical shock.
Replace all parts and panels
before operating.
Disconnect power before
servicing.
Electric Shock Hazard
WARNING
Before plugging in the water heater, always make sure:
• The voltage and frequency correspond to that
specified on the water heater wiring diagram.
• The electrical outlet has the proper overload fuse or
breaker protection.
1. The unit must be connected to a dedicated power
supply.
2. The unit must be connected to a 120VAC power
supply.
3. The water heater must be properly grounded.
4. This water heater is a polarity sensitive appliance and
will not operate if the power supply polarity is reversed.
Note: Always reference the wiring diagram for the correct
electrical connections.
After making all electrical connections, completely fill the
tank with water and check all connections for leaks. Open
the nearest hot-water faucet and let it run for 3 minutes to
purge the water lines of air and sediment and to ensure
complete filling of the tank. The electrical power may then
be turned on. Verify proper operation after servicing. See
also “Installation Checklist”.
CAUTION
LABELALL WIRES PRIOR TO DISCONNECTION WHEN
SERVICING CONTROLS. WIRING ERRORS CAN
CAUSE IMPROPER AND DANGEROUS OPERATION.
VERIFY PROPER OPERATION AFTER SERVICING.
POWER VENT WIRING SCHEMATIC.
NOTE: REFER TO THE “INSTALLATION CHECKLIST”
BEFORE OPERATING THIS HEATER.
N
1
2
3
HOT SURFACE IGNITER
HIGH LIMIT SWITCH
CAPACITOR
L1
EARTH GND
PRESSURE SWITCH
BLOWER
4
5
6
4
3
2
1
2
1
3
4
FLAME SENSOR
FLAMMABLE VAPOUR SENSOR
P1
P2
P3
4
6
1
5
3
2
7
Circled numbers indicate
sequence of operation.
P4
1
Figure 11.
www.statewaterheaters.com 13

This water heater has several lockout features designed
to prevent the heater from operating in unsafe conditions.
HIGH LIMIT CONTROLS (Energy Cut Off)
Thermostat/Water Temperature
This feature is a part of the gas control valve/thermostat
(see Figure 1, item 10) and limits the maximum water
temperature. In the event of the water overheating, this
safety feature shuts off the fuel supply to the burner.
Blower High Limit Switch
This device is located on the blower (see Figure 6, item
5) and limits the maximum temperature of the blower.
If the blower temperature rises above the temperature
setting, the switch opens causing the heater to shut down.
The switch will auto reset once the temperature drops
sufficiently.
BLOWER AIR PRESSURE SWITCH
This device, located in the junction box, monitors the air
pressure produced by the blower. In the event that the
exhaust venting becomes blocked or sufficiently restricted,
the switch will shut the heater down (see Figure 6, item 22).
FLAMMABLE VAPOR SENSOR
When using a gas fired water heater there is a risk of
flammable vapors entering the combustion chamber, being
ignited by the burner flame and causing a flashback. In
order to detect such flammable vapors before they enter
the combustion chamber, this water heater is equipped
with a flammable vapor sensor (FVS). It is a chemical-
absorption based sensor that is connected to the gas
control/thermostat (see Figure 13). When exposed to
flammable vapors it will trigger the control to stop the
flow of gas and enter the FVS lockout state. While in the
FVS lockout state the LED on the control will flash the
gas lockout code. (Refer to the “System Status And Error
Codes” section of this manual for an explanation of the
codes applicable to the control installed on your water
heater.) If this error occurs, check around the water heater
for sources of chemical contamination such as: flammable
vapors including gas vapors, solvents, paint and thinners
as well as sources of water and detergents.
Note: Resetting the heater will reset the FVIR circuit if
all sources of contamination have been removed and the
sensor clears. If all sources of contamination have been
removed and the system will not reset, the sensor will need
to be replaced (see “Resetting the Heater Control”).
If there is a problem with the wiring of the flammable
vapor sensor or the flammable vapor interface, the LED
will flash the failure status code (see “System Status And
Error Codes”).
MOUNTING
BRACKET
FLAMMABLE
VAPOR SENSOR
(PULL TO REMOVE)
COVER*
* ROTATE LEFT (CCW)
TO REMOVE
Figure 13.
SAFETY LOCKOUTS
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FACTS TO CONSIDER ABOUT THE LOCATION
Carefully choose an indoor location for the new water
heater because the placement is a very important
consideration for the safety of the occupants in the building
and for the most economical use of the appliance. This
water heater is not for use in manufactured (mobile) homes
or outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must
be observed:
1. Select a location indoors as close as practical to
the vent termination or location to which the water
heater vent piping is going to be connected, and as
centralized with the water piping system as possible.
2. Selected location must provide adequate clearances
for servicing and proper operation of the water heater.
3. Ensure the area has a continuous supply of air for
combustion, dilution and ventilation.
4. Avoid locations that could cause the water heater to
freeze from outside air.
5. Selected location must provide access to a properly
grounded electrical branch circuit. A dedicated circuit
is preferred. Do not use a GFI outlet.
6. Avoid locations that expose the water heater to direct
sunlight.
7. Keep combustibles such as boxes, magazines,
clothes, etc., away from the water heater area.
Important: Do not use an extension cord to connect the
water heater to an electrical outlet.
Important: this heater has special venting requirements
when installed in areas where the ambient temperatures
exceed 110°F (see “High Ambient Temperature
Installations”).
• All water heaters eventually leak.
• Do not install without adequate drainage.
Property Damage Hazard
CAUTION
Installation of the water heater must be accomplished in
such a manner that if the tank or any connections should
leak, the flow of water will not cause damage to the
structure. For this reason it is not advisable to install the
water heater in an attic or upper floor. In all cases, a metal
drain pan should be installed under the water heater. Metal
drain pans are available at your local hardware store. Such
a metal drain pan must have a clearance of at least 1”
greater than any point on the water heater’s outer jacket
and must be piped to an adequate drain. The pan must
have a maximum depth of 1.75”.
Water heater life depends upon water quality, water
pressure and the environment in which the water heater
is installed. Water heaters are sometimes installed in
locations where leakage may result in property damage,
even with the use of a metal drain pan piped to a drain.
However, unanticipated damage can be reduced or
prevented by a leak detector or water shut-off device used
in conjunction with a piped metal drain pan. These devices
are available from some plumbing supply wholesalers
and retailers, and detect and react to leakage in various
ways:
• Sensors mounted in the metal drain pan that trigger an
alarm or turn off the incoming water to the water heater
when leakage is detected.
• Sensors mounted in the metal drain pan that turn off
the water supply to the entire building when water is
detected in the metal drain pan.
• Water supply shut-off devices that activate based on
the water pressure differential between the cold-water
and hot-water pipes connected to the water heater.
• Devices that will turn off the gas supply to a gas water
heater while at the same time shutting off its water
supply.
STORAGE OF FLAMMABLE LIQUIDS
Flammable liquids (such as gasoline, solvents, propane
(LP or butane, etc.) and other substances (such as
adhesives, paints, etc.) emit flammable vapors which can
be ignited by a gas water heater’s hot surface igniter (HSI)
or main burner. The resulting flashback and fire can cause
death or serious burns to anyone in the area.
This water heater is equipped with a FV (Flammable Vapor)
sensor for detecting the presence of flammable vapors.
When the sensor detects those vapors, the unit will shut
down and not operate. Should this happen, please refer
to the “Troubleshooting Guidelines” section of this manual.
Even though this water heater is a flammable vapors
ignition resistant (FVIR) water heater and is designed to
reduce the chances of flammable vapors being ignited,
gasoline and other flammable substances should never
be stored or used in the same vicinity or area containing a
gas water heater or other open flame or spark producing
appliance. Examples of such locations are garages,
storage and utility areas.
The water heater must be located and/or protected so it is
not subject to physical damage by a moving vehicle.
LOCATING THE NEW WATER HEATER
www.statewaterheaters.com 15

Read instruction manual before
installing, using or servicing
water heater.
• Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
• Avoid all ignition sources if you smell gas.
• Do not expose water heater control to excessive gas
pressure.
• Use only gas shown on rating plate.
• Maintain required clearances to combustibles.
• Keep ignition sources away from faucets after extended
period of non-use.
Fire or Explosion Hazard
WARNING
FLAMMABLE
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance. Storage or
use of gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance can result in serious injury
or death.
Can result in serious injury or death
FIRE AND EXPLOSION HAZARD
Flammable Vapors
FLAMMABLES
WARNING
For continued protection against
risk of fire:
• Do not install water heater on
carpeted floor.
• Do not operate water heater if
flood damaged.
Fire Hazard
WARNING
Clearances to combustibles
Minimum clearances between water heater and
combustibles are 0” at the sides and rear, 5.5” from the
front and 12” from top (standard clearance.) If clearances
stated on the heater differ from standard clearances, install
water heater according to clearances stated on the heater
(see Figure 14).
Floors with carpeting
This water heater must not be installed directly on
carpeting. Carpeting must be protected by a metal or
wood panel beneath the appliance extending beyond
the full width and depth of the appliance by at least 3” in
every direction, or if the appliance is installed in an alcove
or closet, the entire floor must be covered by the panel.
Failure to heed this warning may result in a fire hazard.
Clearance for servicing
Adequate clearance of 24” for servicing this appliance
should be considered before installation, such as changing
the anodes, etc.
A minimum clearance of 5.5” must be allowed for access
to replaceable parts such as thermostats, drain valve and
relief valve.
When installing the heater, consideration must be given to
proper location. Location selected should be as close to
the wall as practicable and as centralized with the water
piping system as possible.
TOP VIEW
OF CLOSET
WITHOUT DOOR AIR INTAKE*
TOP VIEW OF
CLOSET WITH
DOOR
0” MIN.
0” MIN. 0” MIN.
5.5” MIN.
* DO NOT BLOCK THE AIR INTAKES AT THE BACK OF THE WATER HEATER.
Figure 14.
A gas water heater cannot operate properly without the
correct amount of air for combustion and ventilation. Do
not install in a confined area such as a closet unless you
provide air as shown below and described in the “Air
Requirements” section (see Figure 15). Never obstruct the
flow of ventilation air for dilution and combustion. If you
have any doubts or questions at all, call your gas supplier.
Failure to provide the proper amount of combustion air
can result in a fire or explosion and cause death, serious
bodily injury, or property damage.
Breathing carbon monoxide can cause brain damage or death.
Always read and understand instruction manual.
• Install water heater in accordance with the
instruction manual and NFPA54.
• To avoid injury, combustion and ventilation air
must be taken from outdoors.
• Do not place chemical vapor emitting products
near water heater.
Breathing Hazard - Carbon Monoxide Gas
WARNING
Figure 15.
16 www.statewaterheaters.com

If this water heater will be used in beauty shops, barber
shops, cleaning establishments, or self-service laundries
with dry cleaning equipment, it is imperative that the water
heater or water heaters be installed so that combustion
and ventilation air be taken from outside these areas.
Propellants of aerosol sprays and volatile compounds,
(cleaners, chlorine based chemicals, refrigerants, etc.) in
addition to being highly flammable in many cases, will also
react to form corrosive hydrochloric acid when exposed to
the combustion products of the water heater. The results
can be hazardous, and also cause product failure.
INSULATION BLANKETS
Insulation blankets are available to the general public for
external use on gas water heaters but are not necessary
with these products. The purpose of an insulation blanket is
to reduce standby heat loss encountered with storage tank
heaters. Your water heater meets or exceeds the current
standards with respect to insulation and standby loss
requirements, making an insulation blanket unnecessary.
Should you choose to apply an insulation blanket to
this heater, you should follow these instructions (For
identification of components mentioned below, see Figure
1 thru Figure 7). Failure to follow these instructions will
restrict the air flow required for proper combustion and
dilution, potentially resulting in fire, asphyxiation, serious
personal injury or death.
• Do not apply insulation to the top of the water heater,
as this will interfere with safe operation of the blower
assembly.
• Do not cover the outer door, thermostat or T&P relief
valve, FV sensor, or Air Intake Snorkel.
• Do not cover the “Installation And Operating manual”.
Keep it on the side of the water heater or nearby for
future reference.
• Do obtain new warning and instruction labels from the
manufacturer for placement on the blanket directly over
the existing labels.
• Do inspect the insulation blanket frequently to make
certain it does not sag, thereby obstructing combustion
air flow.
Breathing carbon monoxide can cause brain damage or death.
Always read and understand instruction manual.
• Do not obstruct water heater air intake(s) with
insulating jacket.
• Gas and carbcn monoxide detectors are available.
• Install water heater in accordance with the
instruction manual and NFPA54.
Breathing Hazard - Carbon Monoxide Gas
WARNING
AIR REQUIREMENTS
For safe operation an adequate supply of fresh,
uncontaminated air for combustion, dilution and ventilation
must be provided.
Note: Contaminated or dusty air may cause build-up on
the blower wheel resulting in nuisance shut downs.
An insufficient supply of air can cause recirculation of
combustion products resulting in contamination that may
be hazardous to life. Such a condition often will result in
a yellow, luminous burner flame, causing sooting of the
combustion chamber, burners and flue tubes and creates
a risk of asphyxiation.
Do not install the water heater in a confined space unless
an adequate supply of air for combustion, dilution and
ventilation is brought into that space using the methods
described in the “Confined Space” section that follows.
Never obstruct the flow of dilution/ventilation air. If you
have any doubts or questions at all, call your gas supplier.
Failure to provide the proper amounts of air can result in
a fire or explosion and cause property damage, serious
bodily injury or death. The combustion and dilution air
inlets are shown in Figure 2.
Important: Power Vented water heaters require air for
combustion and dilution air for the blower.
UNCONFINED SPACE
An Unconfined Space is one whose volume is not less than
50 cubic feet per 1,000 Btu/hr of the total input rating of all
appliances installed in the space. Rooms communicating
directly with the space in which the appliances are
installed, through openings not furnished with doors, are
considered a part of the unconfined space.
Makeup air requirements for the operation of exhaust
fans, kitchen ventilation systems, clothes dryers and
fireplaces should also be considered in determining the
adequacy of a space to provide combustion, ventilation
and dilution air.
UNUSUALLY TIGHT CONSTRUCTION
In unconfined spaces in buildings, infiltration may be
adequate to provide air for combustion, ventilation and
dilution of flue gases. However, in buildings of unusually
tight construction (e.g., weather stripping, heavily
insulated, caulked, vapor barrier, etc.) additional air must
be provided using the methods described in the “Confined
Space” section that follows.
CONFINED SPACE
A Confined Space is one whose volume is less than 50
cubic feet per 1,000 Btu/hr of the total input rating of all
appliances installed in the space.
Openings must be installed to provide fresh air for
combustion, ventilation and dilution in confined spaces.
The required size for the openings is dependent on the
method used to provide fresh air to the confined space
www.statewaterheaters.com 17

and the total Btu/hr input rating of all appliances installed
in the space.
DIRECT VENT APPLIANCES
Other appliances installed in a Direct Vent configuration
that derive all air for combustion from the outdoor
atmosphere through sealed intake air piping are not
factored in the total appliance input Btu/hr calculations
used to determine the size of openings providing fresh
air into confined spaces.
EXHAUST FANS
Where exhaust fans are installed, additional air should be
provided to replace the exhausted air. When an exhaust
fan is installed in the same space with a water heater,
sufficient openings to provide fresh air must be provided
that accommodate the requirements for all appliances
in the room and the exhaust fan. Undersized openings
will cause air to be drawn into the room through the
water heater’s vent system causing poor combustion.
Sooting, serious damage to the water heater and the risk
of fire or explosion may result. It can also create a risk of
asphyxiation.
FRESH AIR OPENINGS FOR CONFINED SPACES
The following instructions should be used to calculate the
size, number and placement of openings providing fresh air
for combustion, ventilation and dilution in confined spaces.
The illustrations shown in this section of the manual are
a reference for the openings that provide fresh air into
confined spaces only. Do not refer to these illustrations
for the purpose of vent installation. See “Installation of
Vent System” section for complete venting installation
instructions.
Chemical vapor corrosion of the flue, blower assembly and
vent system may occur if the air supply contains certain
chemical vapors. Spray can propellants, cleaning solvents,
refrigerator and air conditioner refrigerants, swimming pool
chemicals, calcium and sodium chloride (water softener
salt), waxes, bleach and process chemicals are typical
compounds which are potentially corrosive.
A. ALL AIR FROM INSIDE BUILDINGS: (See Figure 16)
The confined space shall be provided with two
permanent openings communicating directly with an
additional room(s) of sufficient volume so that the
combined volume of all spaces meets the criteria for an
unconfined space. The total input of all gas utilization
equipment installed in the combined space shall be
considered in making this determination. Each opening
shall have a minimum free area of one square inch per
1,000 Btu/hr of the total input rating of all gas utilization
equipment in the confined space, but not less than 100
square inches. One opening shall commence within
12” of the top and one commencing within 12” of the
bottom of the enclosures.
Figure 16.
B. ALL AIR FROM OUTDOORS: (See Figure 17 thru
Figure 19)
The confined space shall be provided with two
permanent openings, one commencing within 12” of the
top and one commencing within 12“ from the bottom
of the enclosure. The openings shall communicate
directly, or by ducts, with the outdoors or spaces (crawl
or attic) that freely communicate with the outdoors.
1. When directly communicating with the outdoors,
each opening shall have a minimum free area of 1
square inch per 4,000 Btu/hr of total input rating of
all equipment in the enclosure (see Figure 17).
Figure 17.
2. When communicating with the outdoors through
vertical ducts, each opening shall have a minimum
free area of 1 square inch per 4,000 Btu/hr of total
input rating of all equipment in the enclosure (see
Figure 18).
3. When communicating with the outdoors through
horizontal ducts, each opening shall have a
minimum free area of 1 square inch per 2,000 Btu/hr
of total input rating of all equipment in the enclosure
(see Figure 19).
18 www.statewaterheaters.com

Figure 18.
4. When ducts are used, they shall be of the same
cross-sectional area as the free area of the openings
to which they connect. The minimum short side
dimension of rectangular air ducts shall not be less
than 3” (see Figure 19).
Figure 19.
5. Alternatively a single permanent opening may
be used when communicating directly with the
outdoors, or with spaces that freely communicate
with the outdoors. The opening shall have a
minimum free area of 1 square inch per 3,000 Btu/
hr of total input rating of all equipment in enclosure
(see Figure 20).
Figure 20.
6. Louvers and Grilles: In calculating free area,
consideration shall be given to the blocking effect
of louvers, grilles or screens protecting openings.
Screens used shall not be smaller than 1/4” mesh.
If the free area through a design of louver or grille
is known, it should be used in calculating the size
opening required to provide the free area specified.
If the design and free area is not known, it may be
assumed that wood louvers will be 20-25 percent
free area and metal louvers and grilles will have
60-75 percent free area. Louvers and grilles shall
be fixed in the open position or interlocked with the
equipment so that they are opened automatically
during equipment operation.
7. Special Conditions Created by Mechanical
Exhausting or Fireplaces: operation of exhaust fans,
ventilation systems, clothes dryers or fireplaces may
create conditions requiring special attention to avoid
unsatisfactory operation of installed gas utilization
equipment.
CHEMICAL VAPOR CORROSION
CORROSION OF THE FLUEWAYS AND VENT SYSTEM
MAY OCCUR IF AIR FOR COMBUSTION CONTAINS
CERTAIN CHEMICAL VAPORS. SUCH CORROSION
MAY RESULT IN FAILUREAND RISK OF ASPHYXIATION.
Spray can propellants, cleaning solvents, refrigerator and
air conditioning refrigerants, swimming pool chemicals,
calcium and sodium chloride (water softener salt), waxes,
and process chemicals are typical compounds which
are potentially corrosive. Do not store products of this
sort near the heater. Also air which is brought in contact
with the heater should not contain any of the chemicals.
If necessary, uncontaminated air should be obtained
from remote or outside sources. The Limited Warranty is
voided when failure of water heater is due to a corrosive
atmosphere. See “Limited Warranty” for complete terms
and conditions.
www.statewaterheaters.com 19

WATER PIPING
Water temperature over
125°F can cause severe
burns instantly resulting in
severe injury or death.
Children, the elderly and the
disabled and are at highest
risk of scald injury.
Feel water before bathing or
showering.
Temperature limiting devices
such as mixing must be
installed when required by
codes and to ensure safe
temperatures at fixtures.
BURN
HOT
HOT
DANGER
The water supply pressure should not exceed 80 psi. If this
occurs, a pressure reducing valve with a bypass should be
installed in the cold water inlet line. This should be placed
on the supply to the entire house in order to maintain equal
hot and cold water pressures.
HOT WATER CAN SCALD:
Water heaters are intended to produce hot water.
Water heated to a temperature which will satisfy space
heating, clothes washing, dish washing, cleaning and
other sanitizing needs can scald and permanently injure
you upon contact. Some people are more likely to be
permanently injured by hot water than others. These
include the elderly, children, the infirm, or physically/
mentally handicapped. If anyone using hot water fits into
one of these groups or if there is a local code or state law
requiring certain temperature water at the hot-water tap,
then you must take special precautions. In addition to
using lowest possible temperature setting that satisfies
your hot water needs, a means such as a mixing valve,
should be used at hot-water taps used by these people
or at the water heater (see Figure 8 & Figure 9). Valves
for reducing point of use temperature by mixing cold and
hot water are also available.
SPACE HEATING AND POTABLE WATER SYSTEMS
This appliance has been design certified as complying
with American National Standard/CSA Standard for water
heaters and are considered suitable for Water (Potable)
Heating and Space Heating. Note: Water heaters used
in combination water/space heating shall not be used in
space heating only applications.
Toxic Chemical Hazard
WARNING
• Do not connect to non-potable water system.
Consult a Qualified Installer or Service Agency. Follow
manufacturer’s instructions for installation of valves.
Before changing the factory setting on thermostat, read
“Operating The Temperature Control System” section in
this manual.
• This water heater should not be connected to any
heating systems or components previously used with
a non-potable water heating appliance.
• All piping components connected to this unit for space
heating applications should be suitable for use with
potable water.
• Toxic chemicals, such as those used for boiler treatment
shall not be introduced into the potable water used for
space heating.
• When the system requires water for space heating at
temperatures higher than required for domestic water
purposes, a mixing valve must be installed. Please
refer to Figure 8 & Figure 9 for suggested piping
arrangement.
Note: Water piping and vent piping occupy the space
above the water heater. Plan the water piping to ensure
it does not cause interference with the vent piping (see
“Planning the Vent System”).
If this water heater is to be used to supply both space
heating and potable water, the instructions listed below
must be followed:
• Be sure to follow the manual(s) shipped with the air
handler or other type heating system.
• This water heater is not to be used as a replacement
for an existing boiler installation.
• Do not use with piping that has been treated with
chromates, boiler seal or other chemicals and do not
add any chemicals to the water heater piping.
• If the space heating system requires water temperatures
in excess of 120°F, a mixing valve must be installed,
per the manufacturer’s instructions, in the potable hot-
water supply to limit the risk of scald injury.
• Pumps, valves, piping and fittings must be compatible
with potable water.
• A properly installed flow control valve is required to
prevent thermosiphoning. Thermosiphoning is the
result of a continuous flow of water through the air
handler circuit during the off cycle. Weeping (blow off)
of the temperature-pressure relief valve (T&P) or higher
than normal water temperatures are the first signs of
thermosiphoning.
• The hot-water line from the water heater should be
vertical past any mixing valve or supply line to the
heating system to remove air bubbles from the system.
• Do not connect the water heater to any system or
components previously used with non-potable water
heating appliances when used to supply potable water.
INSTALLING THE NEW WATER HEATER
20 www.statewaterheaters.com