Static Clean Particle Trap Cube User manual

Warning
Note
V0.969-S16
Particle Trap
®
Cube Operation Manual
Thank you for purchasing the Particle Trap Cube (PT Cube). Although this device is not specified as a high
voltage device according to electrical equipment standards, it uses high AC voltages and we therefore ask
that it be operated correctly after carefully reading this instruction manual. Please store this manual
carefully and utilize it appropriately when required.
Safety Precautions
Because this device uses high internal voltages, there is the possibility that incorrect usage can lead to
physical injury or damage to the product. This company does not accept any responsibility for uses outside
the parameters of the product specifications or failure to follow these safety precautions.
This device does not conform to explsion-proof specifications. Do not install or use it in
locaions or atmospheric conditions where flammable gases or solvent are handled. Doing
so many result in fire or explosion.
Because high voltages are applied to the emitter pin, keep it away from conductive objects
such as your fingers and body, wires, tools, etc. It may cause electrical shock or damage.
Because the tip of the emitter pin is sharp, take sufficient care when handling it. It may
cause injuries.
Do not under any circumstances disassemble, repair, or modify this device. Doing so may
cause an accident or damage.
Connecting, installing, and maintenance must be with the power turned off. Failure to do
so may cause accidents or damage.
Because the fan rotates at high speed when the power is on, do not insert small objects
etc. between the gaps in the guard. Doing so may cause an accident or damage.
Because this device incorporates devices that generate high voltages, avoid installing it in
wet, oily, hot, and humid locations. In particular, avoid using it in locations of high
humidity and condensation.
Be sure to ground the device. Failure to do so can cause deterioration of its neutralizing
characteristics, malfunction, and damage.
If the product does not work anymore or is no longer required, dispose of it in the
appropriate manner as industrial waste.
Carry out wiring and ducting correctly. If done incorrectly, it can lead to diminished
performance and damage.
Because this device generates high voltages, management of operation, maintenance,
etc. should be carried out by a sufficiently knowledgeable and experienced person.
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1. Overview of the Product
This device is a static charge/cleaning device that is immediately useful for removing particulates attached
to charged work pieces. Contaminants attached to work pieces are removed by blowing compressed air from
nozzles installed at the top and bottom of the main unit, and the work piece and particles are neutralized by
a separately installed ionizer to prevent reattachment. Clean air is discharged through a filter at the back of
the unit by a high-power suction fan, trapping particles in the filter without scattering particulates back into
the clean room.
2. System Structure
The device is used by supplying 100 to 240V AC via the supplied power cable and compressed air via the
supplied filter/regulator with dual-stage filtration.
3. Items Included with the Device
Check whether any of the following items are missing, whether there are any
irregularities, and whether they have been damaged during transit before use. If there is any damage or
the product does not operate correctly, please contact Static Clean International.
① PT Cube main unit : Qty 1
② Instruction Manual: This document : Qty 1
③ Power cord : Qty 1
④ Work inlet covers : Qty 3
⑤ Replacement filter : Qty 1
⑥ 3/8” NPT Male x Female Elbow, Nickel Plated : Qty 1
⑦
3/8” NPT Male x ¼” Industrial Quick-Disconnect Fitting
: Qty 1
4. Specifications
Particle Trap
®
PT Cube
100V ~ 240VAC (50/60Hz) ±10%
240W max.
HDC-AC
Within ±30V*
1
1.0 sec or less (at 87 psi) *1
Air (clean dry air)
29~87 psi *2
3/8” NPT Female Port
3/8” NPT Male x 1/4” Quick-Disconnect Fitting Included
Upper surface: 2 Lower surface: 1 (angles of upper surface nozzles are adjustable)
Able to trap at least 98% of particles of at least 10μm
1 Hz, 3 Hz, 5 Hz, 10 Hz, Cont
3 sec, 5 sec, 10 sec, 15 sec, Real
Non-stepped variable: 495 cfm (max)
9.5 cfm (270l/min ANR) (when pulse setting is ‘Cont’)
0 cfm (0l/min ANR)
51dBA*
3
74dBA*
3
8.9” W x 14.2” H x 15.7” D (225 mm W x 360 mm H x 400 mm D)
~22 lbs. (10 Kg)
0 ~ 40°
15 ~ 85% (without condensation)
2000 m
Product Name
Model
Ratings Voltage
Consumption
Ionizer
System
Ion Balance
Neutralizing Performance
Fluid
Air Pressure Range
Air Connection
Blow Nozzles
Filter Performance
Settable
Functions
Blow pulse settings
Blow interval settings
Fan RPM settings
Air
Consumption
At 45.3 psi pressure
During standby
Noise
With fan RPMs at min.
With fan RPMs at 50%
Size
(not including protruding parts)
Weight
Environment
Temperature
Humidity
Max. altitude
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External Diagram of Main Unit
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A SCI Partic le trap Rprod uct
5. Exterior, Names and Functions of Components
Diagram of Setting/Display Panel
5-1 Explanation of Main Unit Components
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Insert the work to eliminate static charges and clean.
Detach this when cleaning the inside of the main unit. When detaching, remove the knurled
screws (one on each side) in the sides of the main unit for holding this floor in place.
Replaceable filter to trap particles
Two blow nozzles are arranged at the top and one at the bottom. The angles of the two blow
nozzles at the top are adjustable, and their angles can be adjusted as desired to match the shape
of the work piece.
A static elimination ionizer nozzle
Display the air blow pressure. This device can be used within the range of 29 to 87 psi.
Displays the various settings and operations. Details are described below.
A connector for supplying AC power. Connect the supplied power cable here.
A terminal for grounding. You can connect an M4 terminal.
The power supply fuse box.
A coupler for connecting compressed air. Connect using a 1/4" ID(min) air supply line/pipe.
For sensor 'Eye' connection
Detect the work object and start air blow
Filter with 5-micron element and condensate bowl
Mist-Separator Filter with 0.3-micron element and condensate bowl
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Work inlet
Main unit perforated floor
Filter
Blow nozzle
Ionizer
Air pressure gauge
Setting/Display Panel
Power cord inlet
Ground terminal
Fuse box
1/4" quick coupler
Terminal Strip
Sensor "Eye"
Primary Filter
Secondary Filter
Component

5-2 Setting/Display Panel
Component Description
Power switch The main switch of this device.
Sets the pulse of the air blow. You can select 1Hz, 3Hz, 5Hz, 10Hz, or continuous air blow (‘Cont’).
Sets the air blow time. Set ‘Real’ mode to turn the blow on and off by means of a sensor; OR set to
3 sec, 5 sec, 10 sec, or 15 sec continuous air blow from when sensor first detects (sees) a part
You can adjust the rotational speed of the suction fan. When setting toward MIN, speed decreases,
and when setting toward MAX, speed increases. The higher the fan speed the stronger the suction
capability, but operating noise increases proportionally. Recommended adjustment position is
within the blue zone.
This is illuminated when static charge and particle elimination preparation is complete.
This is illuminated when the ionizer is running. The ionizer operates in conjunction with the air
blow and runs until 3 seconds after the air blow finishes.
This is illuminated when an irregularity occurs in the ionizer. When this is illuminated the device will
not operate until reset.
This is illuminated when an irregularity occurs in the fan. When this is illuminated the device will
not operate until reset.
This is illuminated when a work piece is detected and air is blowing. It blinks at the pulse speed
when the ‘Blow Mode’ setting is set to ‘Pulse.’
Blow mode
setting
Pulse
Time
Fan speed
Ionizer
Ready lamp
Run lamp
Alarm
Ion lamp
Fan lamp
Working lamp
6. Installation, Wiring, and Air Ducting
6-1 Before Installing
• Install the device in a rigid flat location such as a work bench etc. Avoid installing it in unstable
locations.
• Be sure to connect the ground terminal of the power cord or the ground terminal of the main unit
to ground.
• Use the device indoors only. Do not use it in oily or wet locations, locations where flammable gases
and solvents are handled or locations with such atmospheres, or hot or humid locations.
• Check that the power of the main unit is turned off or the regulator is closed when connecting the
power supply and connecting the air line.
6-2 Wiring
Supply 100 to 240 VAC (50/60 Hz) to the device with the supplied power cord.
6-3 Air Ducting
(1) 3/8" NPT MALE X 1/4" QUICK DISCONNECT
FITTING AND (1) 3/8" NPT MALE FEMALE
ELBOW SHIPPED LOOSE
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Air pressure gauge reading
Max. air flow during operation
29psi 6.4 cfm (180l/min ANR)
43.5psi 9.5 cfm (270l/min ANR)
58psi 11.5 cfm (325l/min ANR)
72.5psi 13.1 cfm (370l/min ANR)
87psi 15.0 cfm (425l/min ANR)

Connect a compressed air line to the filter/regulator assembly at the back of the unit.
• Install (1) 3/8” NPT Male x Female Elbow (shipped loose with PT Cube) into the 3/8” NPT
Female port of the filter regulator, oriented up, down or rear-facing as desired after tightening
with a wrench. Be sure to use Teflon tape to prevent leaks.
• Install (1) 3/8” NPT Male x 1/4” Industrial Quick-Disconnect Fitting (shipped loose with PT
Cube) into the Female port of the elbow, then tighten with a wrench. Be sure to use Teflon
tape to prevent leaks.
NOTE: you can plumb straight into the filter/regulator port if you prefer
• Use clean, CDA (Clean, dry air) as the air supply. Check that a dryer and filter are attached to the
air equipment you are going to use, and if not attached, attach them.
• Check that the compressor has the following flow rates and use a compressor that has sufficient
leeway.
• This system has a regulator with filtration installed on the back of the main unit for control
of pressure (psi) used to clean your parts
• 6-4 Attaching the Work Inlet Cover
• Work inlet covers are included for preventing scratching when a work piece hits
• the work inlet of the device. Attach and use them as appropriate.
• Two types of black work inlet cover of different lengths (one long and one short) are provided.
Fasten them at the attachment positions corresponding to their lengths.
• The work inlet covers are held between resin plates, but if these come off during use, reaffix
them using adhesive glue (supplied separately).
*Attach the work inlet cover to the transparent resin portion of the main unit inlet.
Prior to cover attachment After attaching the cover
7. Operation
7-1 Procedure When Starting Operation
①Install the device in a location with a flat top and carry out wiring and air connection.
②Open the compressor valve and supply air to the device. Operate the air equipment installed outside
the device to adjust the air pressure supplied to the device. (between 29 psi and 87 psi).
③Turn the power switch of the device on, check that the ‘IONIZER’ - ‘Ready’ lamp on the main unit display
panel is on, and insert a work piece. The sensor will detect the work piece and operation will begin.
• There is a warm up time of about 5 seconds from when the power switch of the
• device is switched on, during which time all of the lamps in the display panel of the main unit are
illuminated.
• The fan runs when the power switch of the device is switched on.
• When blowing, the ‘Working’ lamp is illuminated in conjunction with the blow
• pulse. The ionizer also works in conjunction with the blow and runs until 3 seconds after the blow is
turned off. The ‘RUN’ lamp is illuminated while the ionizer is running.
④ Adjust the fan speed, pressure, time and pulse of the system to optimize cleaning based on the amount of
particles attached to the work piece.
• Although the device has a built in photoelectric sensor, it also has ‘Time’ settings for blowing continuously
for 3 seconds, 5 seconds, 10 seconds, and 15 seconds after the sensor activates once, for when work
detection is difficult due to the work material (transparent work pieces etc.) or you want to manage the
blow time. Configure these settings accordingly.
• When the fan speed setting is fast, the suction capability increases greatly, and the operating noise
becomes correspondingly loud. The recommended setting is within the blue zone of the fan speed knob.
Sufficient suction power also is exhibited with the main unit Air pressure gauge reading at 87 psi.
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7-2 Procedure When Finishing Operation
① Turn the power switch of the device off.
② Close your air valve from your ‘house’ compressed air system (not included with this system) to prevent a
leak or wasted energy.
7-3 Alarm Cancellation Procedure
The device has a function for displaying on the main unit display panel when fan rotation stops or there is an
irregularity in the ionizer. If the ‘ALARM’ display is illuminated, you can refer to 9. Troubleshooting of this
manual and reset the main unit by turning the power on again after resolving the irregularity.
• While the ‘ALARM’ display is illuminated all operations of the device are stopped and remain stopped
until reset.
8. Maintenance
• The filter is disposable. Since the rate at which the performance of the filter decreases varies according
to frequency of use and the amount of particles on work pieces, replace it appropriately according to the
state of usage. If clogging becomes severe, suction capability will decrease. Be sure to only use p/n PTCFLT
replacement filters, sold in packages of 5.
• If by chance water or oil lands on the device despite having installed it in a water- and oil-free location,
switch off the power as soon as possible and wipe it down with a dry rag or cloth. Take care particularly
around high voltage areas and their peripheries.
• If dirt adheres to the emitter pin of the ionizer or its surrounding nozzle, the neutralizing effect is reduced.
To prevent reduction of the neutralizing effect, regularly clean the emitter and nozzle.
• When carrying out maintenance, be sure to disconnect the unit from power and compressed air.
Unintended operation can cause injuries, electrical shock, or damage to the unit.
8-1 Filter Replacement Procedure
①Check that the power switch is turned off and the air pressure gauge reading is 0 psi.
②Detach the filter in the work entrance direction and replace it with a new one.
• After inserting the filter between the main unit central plate and the metal mesh on the far side, pull the
tab at the top of the main unit and insert it so that it is firmly attached to the metal mesh portion on the
far side.
• The side of the filter that is not glossy is the front. The front is the workspace side.
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8-2 Ionizer Cleaning Procedure
• Although a cover is attached so that the emitter pin cannot be touched, the tip portion of the emitter pin is very
sharp. Use caution when handling or it may result in injury.
① Check that the power switch is turned off and the Air pressure gauge reading is 0 psi.
② Wipe off the inside of the ionizer nozzle, the tip of the emitter pin and any other dirty parts with a Q-tip dampened
with IPA (isopropyl alcohol).
• Dry the alcohol sufficiently after cleaning.
8-3 Workspace Cleaning Procedure
• Depending on the usage condition of the workspace, it may become dirty. Therefore, in order to maintain
a clean workspace, it is recommended that you clean it regularly.
① Check that the power switch is turned off and the regulator pressure is 0 psi.
② Remove the knurled screws in the sides of the main unit (one on each side).
③ Remove the perforated floor.
Ionizer Nozzle
Q tip with IPA
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④ Wipe off any dirt on the workspace with a rag etc. containing alcohol. If you cannot remove fine
dirt, you can also blow it clean with compressed air etc.
⑤ Re-attach the perforated floor (the side with black rubber attached should face toward you).
⑥ Insert the knurled screws in the sides of the main unit.
• If you do not reinsert the knurled screws the photoelectric sensor may not operate correctly.
9. Troubleshooting
• The power will not turn on.
→ Check that the wiring and power supply are set up correctly.
→ The fuse may be blown. Check the fuse box in the rear side of the main unit.
*Compatible fuses are Φ6.4 x 30mm, 250V, 10A.
• Air blow doesn’t occur.
→ Check that the compressor air is being supplied correctly.
→ Check that the regulator of the device is adjusted correctly.
→ Check whether the ‘ALARM’ - ‘ION’ or ‘FAN’ lamp is illuminated.
• The neutralizing effect is unsatisfactory.
→ Check whether the emitter pin or its surroundings are dirty.
→ Check that the ground of the device is reliably grounded.
→ Check that there is no water or oil in the compressed air being supplied to the device.
(Check
that conditioners such as an air filter and dryer are attached.)
• ‘ALARM’ – ‘ION’ is illuminated.
→ Check whether the emitter pin or its surroundings are dirty.
→ Check that the ground of the device is reliably grounded.
→ Check that there is no source of noise in the vicinity of the device.
• ‘ALARM’ – ‘FAN’ is illuminated.
→ Check that no foreign objects are in the fan portion of the main unit.
10. Options
• Replacement 10-micron exhaust filters (x5): p/n PTCFLT
• Replacement 5-micron filter/regulator element: p/n AF40-060S
• Replacement 0.3-micron secondary filter element: p/n AFM40P-060AS
Please contact us if you have any questions or concerns, at:
STATIC CLEAN INTERNATIONAL
www.staticclean.com ※[phone] ※[email protected]
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Ver.2 20200924
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