Still Trolley Mover User manual

STILL portal frame
Routenzug-
Original instructions
0510
89708011526 EN -

Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Preface
I89708011526 EN -

1 Foreword
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Issue date and topicality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Information about the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Explanation of signal terms used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Terms and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disposing of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
2 Introduction
Using the STILL portal frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Danger to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Competent person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Basic principles for safe operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warning regarding non-genuine parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Modifications and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Damage and defects to safety systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Disposing of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
3Overviews
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table of contents
III89708011526 EN -

Labelling points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Position of the identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service plan before initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Assembling the tugger train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Pre-shift checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Uncoupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Working with the STILL portal frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
4Disposal
Disposing of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5 Transport
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6 Repairs
Inspection and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Service plan: monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Service plan: every three months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
Service plan: every six months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
Service plan - Annual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
Cleaning the trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Checking the condition of cables and electrical connections . . . . . . . . . . . . . . . . . . . . . 48
Possible sources of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Possible sources of errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7 Technical data
Technical data for STILL portal frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Table of contents
IV 89708011526 EN -

1
Foreword

General
Issue date and topicality
The issue date of these operating instructions
can be found on the title page.
STILL makes continuous efforts to enhance
and improve its trucks. These instructions are
therefore subject to change, and any claims
based on the information and/or illustrations
contained in these operating instructions can-
not be asserted.
If you require technical support for the Trolley-
Mover, please contact the authorised service
centre.
Have a good trip, your partner
STILL GmbH
Berzeliusstr. 10
22113 Hamburg, Germany
Copyright and trademark rights
These instructions must not be reproduced,
translated or made accessible to third parties
—including as excerpts—except with the ex-
press written approval of the manufacturer.
CE labelling
The manufacturer uses CE labelling to indi-
cate that the STILL portal frame complies with
the standards and regulations valid at the time
the STILL portal frame was placed on the mar-
ket. Compliance is confirmed by the issue of
an EC declaration of conformity. The CE label-
ling is attached to the nameplate (identification
plate).
An unauthorised structural change or addition
to the STILL portal frame can compromise
safety, thus invalidating the EC declaration of
conformity.
The EC declaration of conformity must be
carefully stored and made available for pre-
sentation to the relevant authorities at any
time.
CE-Symbol

Foreword
1
General
2 89708011526 EN -

Information about the documentation
Copyright and trademark rights
These instructions must not be reproduced,
translated or made accessible to third parties
—including as excerpts—except with the ex-
press written approval of the manufacturer.
Explanation of signal terms used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered to
in order to prevent the risk of injuries.
CAUTION
Indicates procedures that must be strictly adhered to
in order to prevent material damage and/or destruc-
tion.
NOTE
For technical requirements that require special
attention.
ENVIRONMENT NOTE
To prevent environmental damage.
Terms and definitions
STILL portal frame
The STILL portal frame is a device for picking
up loads. It is designed for picking up trolleys.
The trolleys are raised by an integral lifting de-
vice. The trolleys must be lifted to ensure safe
transportation with low levels of noise.
Foreword
1
Information about the documentation
389708011526 EN -

Trolley
A trolley is a roller platform that can be used to
transport a wide range of loads such as pal-
lets, crates, etc.
Trolleys of various dimensions can be used,
adapted to the respective load.
Foreword
1
Information about the documentation
4 89708011526 EN -