National Flooring Equipment Trolley-10 Instruction and safety manual

Read Manual Before Operating or
Servicing Machine
402616 Rev E
POWER HAMMER TROLLEY
OPERATING &
SERVICE MANUAL

Table of Contents
3
Table of Contents ................................................................................................................................................................................................... 3
Specications ......................................................................................................................................................................................................... 4
Safety....................................................................................................................................................................................................................... 5
General Rules............................................................................................................................................................................................... 5
Warnings....................................................................................................................................................................................................... 6
Organizational Measures and Safety............................................................................................................................................................ 6
Maintenance and Troubleshooting During Work........................................................................................................................................... 6
General Information ............................................................................................................................................................................................... 7
Description of Machine ................................................................................................................................................................................. 7
Switchbox ..................................................................................................................................................................................................... 7
Components and Assembly .................................................................................................................................................................................. 8
Power Tool Assembly.................................................................................................................................................................................... 8
Operation................................................................................................................................................................................................................. 9
Starting the Machine..................................................................................................................................................................................... 9
Operating the Machine ................................................................................................................................................................................. 9
Maintenance.......................................................................................................................................................................................................... 10
Maintenance Information ............................................................................................................................................................................ 10
Repairs ....................................................................................................................................................................................................... 10
Replacing the Chisel................................................................................................................................................................................... 10
Parts List and Diagrams .......................................................................................................................................................................................11
402616_TROLLEY_RevE

Specications
4402616_TROLLEY_RevE
Machine Variants
Region Serial Number Input Power Plug Type
Domestic
(North America) TROLLEY-10XXXX 120V / 60 Hz 15A NEMA 5-15P Plug
International
TROLLEY-11XXXX 230V / 50 Hz EU1-16P, 250V, 16A Plug
TROLLEY-20XXXX 110V / 50 Hz IEC 60309, 16A, 3W Plug
Product Specications
Max. Length Typical Operating
Length Width Max. Height Weight Speed
39” (99 cm) 24” (61 cm) 19” (48 cm) 44” (111.8 cm) 99 lbs (45 kg) Manual
WARNING:THIS MACHINE IS DESIGNED FOR WORKING HORIZONTAL SURFACES, SPECIFICALLY CHISELING AND
DEMOLITION. ALL OTHER APPLICATIONS ARE DEEMED TO BE INCORRECT USE. THE MANUFACTURERS WILL NOT BE
LIABLE FOR ANY DAMAGE RESULTING FROM INCORRECT USE. THE USER IS SOLELY RESPONSIBLE FOR ANY RISK.

Safety
Environment
Avoid use in dangerous environments.
Do not use in rain, damp or wet locations, or in the presence of
explosive atmospheres (gaseous fumes, dust, or ammable mate-
rials). Remove materials or debris that may be ignited by sparks.
Keep work area tidy and well-lit - a cluttered or dark work area may
lead to accidents. Extreme heat or cold may affect performance.
Protect others in the work area and be aware of surroundings.
Provide barriers or shields as needed to protect others from debris
and machine operation. Children and other bystanders should be
kept at a safe distance from the work area to avoid distracting the
operator and/or coming into contact with the machine. Operator
should be aware of who is around them and their proximity. Sup-
port personnel should never stand next to, in front of, or behind
the machine while the machine is running. Operator should look
behind them before backing up.
Do not come within 3 ft. of the machine’s perimeter during
operation.
Guard against electric shock.
Ensure that machine is connected to a properly grounded outlet.
Prevent bodily contact with grounded surfaces, e.g. pipes, radia-
tors, ranges, and refrigerators. When scoring or making cuts,
always check the work area for hidden wires or pipes.
5
GENERAL RULES FOR SAFE OPERATION
Before use, anyone operating or performing maintenance on this equipment must read and understand this manual, as well as any labels pack-
aged with or attached to the machine and its components. Read the manual carefully to learn equipment applications and limitations, as well
as potential hazards associated with this type of equipment. Keep manual near machine at all times. If your manual is lost or damaged, contact
National Flooring Equipment (NFE) for a replacement.
Personal
Dress properly and use safety gear.
Do not wear loose clothing; it may be caught in moving parts.
Anyone in the work area must wear safety goggles or glasses and
hearing protection. Wear a dust mask for dusty operations. Hard
hats, face shields, safety shoes, etc. should be worn when speci-
ed or necessary.
Maintain control; stay alert.
Keep proper footing and balance, and maintain a rm grip. Ob-
serve surroundings at all times. Do not use when tired, distracted,
or under the inuence of drugs, alcohol, or any medication that
may cause decreased control.
Keep hands away from all moving parts and tooling.
Wear gloves when changing tooling. Remove tooling when ma-
chine is not in use and/or lower cutting head to the oor.
Do not force equipment.
Equipment will perform best at the rate for which it was designed.
Excessive force only causes operator fatigue, increased wear, and
reduced control.
Equipment
Use proper parts and accessories.
Only use NFE-approved or recommended parts and accessories.
Using any that are not recommended may be hazardous.
Ensure accessories are properly installed and maintained.
Do not permanently remove a guard or other safety device when
installing an accessory or attachment.
Inspect for damaged parts.
Check for misalignment, binding of moving parts, loose fasteners,
improper mounting, broken parts, and any other conditions that
may affect operation. If abnormal noise or vibration occurs, turn
the machine off immediately. Do not use damaged equipment until
repaired. Do not use if power switch does not turn machine on and
off. For all repairs, insist on only identical NFE replacement parts.
Maintain equipment and labels.
Keep handles dry, clean, and free from oil and grease. Keep cut-
ting edges sharp and clean. Follow instructions for lubricating and
changing accessories. Motor and switches should be completely
enclosed at all times with no exposed wiring. Inspect cord regu-
larly. Labels carry important information; if unreadable or missing,
contact NFE for a free replacement.
Avoid accidental starting; store idle equipment.
When not in use, ensure that the machine is unplugged; do not
turn on before plugging in. Store in a dry, secured place. Remove
tooling when storing, and keep away from children.
Maintenance & Repairs
Begin maintenance work only when the machine is shut
down, unplugged, and cooled down.
Use proper cleaning agents.
Ensure that all cleaning rags are ber-free; do not use any aggres-
sive cleaning products.
Schedule regular maintenance check-ups.
Ensure machine is properly cleaned and serviced. Remove all
traces of oil, combustible fuel, or cleaning uids from the machine
and its connections and ttings. Retighten all loose ttings found
during maintenance and repair work. Loose or damaged parts
should be replaced immediately; use only NFE parts.
Do not weld or ame-cut on the machine during repairs, or
make changes to machine without authorization from NFE.
5402616_TROLLEY_RevE

WARNINGS
Be aware of warning and cautionary information, designated by a gray text box. These areas will contain information regarding dangers to the
operator and/or the machine and instruction to prevent injury.
ORGANIZATIONAL MEASURES AND SAFETY
Before starting any work with or on the machine, all authorized personnel must read the instruction manual and, in particular, the section
regarding safety instructions.
Appliances used in different locations must be connected via a current surge prevention switch.
Always wear goggles when using the machine. Wearing gloves, non-slip shoes, and an apron is recommended.
Sawdust and splinters must be removed while the machine is running.
Extreme electromagnetic interferences from the outside could temporarily cause variations in the rotation speed.
MAINTENANCE AND TROUBLESHOOTING DURING WORK
Disconnect machine from power supply prior to performing any maintenance. Only unplug or plug in machine when it is turned off.
Keep mains lead clear of the machine during operation; always lead the cable away from behind.
The ventilation slots of the machine must be kept clear at all times. If the carbon brushes are worn, the brushes should be exchanged and the
tool should be sent to a service center for inspection.
6
CAUTION: SPARE PARTS MUST CONFORM TO THE MANUFACTURER’S SPECIFICATIONS. THIS IS ALWAYS GUARANTEED WITH NFE
ORIGINAL PARTS.
WARNING: THE MAX PERMITTED NOISE LEVEL MAY BE EXCEEDED. OPERATORS MUST WEAR NOISE-PROTECTIVE GEAR.
WARNING: ALL MACHINERY CAN BE DANGEROUS FOR OPERATING, MAINTENANCE, AND REPAIR PERSONNEL IF USED INCOR-
RECTLY. OWNERS ARE RESPONSIBLE FOR COMPLIANCE WITH SAFETY REGULATIONS DURING OPERATIONS AND MAINTENANCE OF
THE SAFETY DEVICES SUPPLIED WITH THE MACHINE, AND FOR PROVIDING SUITABLE SAFETY DEVICES. IT IS STRICTLY PROHIB-
ITED TO REMOVE OR CHANGE THE SECURITY SYSTEM OF THE MACHINE!
Safety
6402616_TROLLEY_RevE

402616_TROLLEY_RevE
General Information
7
DESCRIPTION OF MACHINE
Features:
• Rubber handle grip
• Clamping grip for height adjustment
• Emergency stop button
• Clamping grip for work angles
• Special tool holder
• Rubber wheels: 3.3” x 10.2” (8.4 x 26 cm)
• Vibration reduce
This machine is a sturdy and powerful removal stripper that can be used on a large number of surfaces:
• Epoxy, ceramic, tiles, adhesives
• Wooden parquet, berglass spills
• Cork, latex, paint, build-up, mastics
• Sport surfaces, membranes
SWITCHBOX
The switchbox is tted with an ON and emergency stop button.
• ON switch
• Emergency stop button
ON Switch
The ON switch is the small black switch on the switchbox.
Emergency Stop Switch and Restart
The circular emergency button will immediately cut off current to the hammer when pushed.
Under-voltage Release
An integrated under-voltage release cuts off the current supply immediately if, e.g. the fuse falls out, current uctuations occur, or a cable is
damaged.

Components and Assembly
POWER TOOL ASSEMBLY
This machine is currently only compatible with the HILTI TE1000 and TE1500 jackhammers. Using a 17 mm wrench and an Allen key, complete
the following steps to assemble the power tool to the machine:
1. Unscrew lower tool holder (Figure 1) and upper tool holder (Figures 2-4).
8
FIG. 1
402616_TROLLEY_RevE
2. Re-attach top half of the upper tool holder so that the nuts and upper half resemble Figure 5.
3. Place power tool on the holder (Figure 6); re-place top half of the lower tool holder and screw it into place (Figure 7). Note: Notched side
of the washers must be facing the nut (Figure 8).
FIG. 2 FIG. 3 FIG. 4
FIG. 5
4. Lower the top half of the tool holder until it meets the handle of the hammer (Figure 9).
5. Re-place the lower half of the upper tool holder and screw it into place (Figure 9). This will secure the power tool; the tool can now be
plugged into the machine for operation.
6. Adjust the height as needed (Figure 10).
FIG. 6 FIG. 7 FIG. 8
FIG. 9 FIG. 10

Operation
9402616_TROLLEY_RevE
STARTING THE MACHINE
Regular inspections are important to prevent breakdowns. Before starting:
1. Check that all machine components have been correctly assembled.
2. Check that all screws and other fasteners are tight.
3. Check that all safety devices are functioning as designed.
4. Check the electrical cords for damage.
To start the machine:
1. Press the black ON switch on the switchbox.
2. Press the red ON/OFF button on the power tool to turn it on.
3. The machine can be turned off by pressing the red ON/OFF button on the power tool, or by pressing the emergency stop button on the
switchbox.
OPERATING THE MACHINE
When operating, machine must be placed evenly to the surface. Do not tilt machine while the motor is running.

Maintenance
MAINTENANCE INFORMATION
Breakdowns caused by insufcient and unprofessional maintenance can lead to very high repair costs and long downtimes. Regular mainte-
nance is essential. Operational safety and the service life of the machine depend on several factors, including proper maintenance.
The following table contains information on schedules, inspections, and maintenance for normal working. The times are based on daily use. If
the number of working hours shown here is not reached in the corresponding period, the period may be extended. However, a complete inspec-
tion must take place every year.
Because operation conditions can vary considerably, it is not possible to state in advance how often checks for wear, inspections, maintenance,
and repairs are necessary. A practical inspection schedule should be drawn up taking the operating conditions into account. Contact NFE if you
require further assistance.
REPAIRS
It is recommended that the repairs are carried out by NFE or an authorized dealer.
Always keep stocks of spare parts that cannot be supplied at short notice. Production losses are usually more expensive than the costs of the
spare part. Any screws that are removed must be replaced in the same quality and design. Only use NFE original parts.
REPLACING THE CHISEL
1. Unplug the hammer.
2. Tilt the machine backwards, so that it lies with its handle on the oor.
3. With one hand, twist the chisel lock 180o; pull the chisel out with the other hand.
4. Hold the new chisel with the locking surface facing up, and slide the chisel in.
5. urn the chisel lock back and ensure it is xed in place.
10 402616_TROLLEY_RevE
FIG. 11
WARNING: BEFORE BEGINNING ANY REPAIR WORK ON THE MACHINE, MAKE SURE THAT IT IS TURNED OFF AND
DISCONNECTED FROM THE POWER SOURCE.
FIG. 12 FIG. 13

Parts List and Diagrams
11 402616_TROLLEY_RevE
Item# Part# Spare Parts QTY Item# Part# Spare Parts QTY
169 Handle upper part 1232 Rubber bushing 4
202 402838 Rubber grip 2233 Washer 4
203 Threaded rod M12 1234 Hexagon screw 4
204 Shock-reducer 2236 Lead wire 5m 2.5mm2 1
205 Star-shaped handle 1237 Connection cable 2.5mm2 1
206 Rubber plate 1238 Housing cpl. for HILTl 1
214 Hexagon screw 2239 Hexagon nut 2
215 Locking ring 2252 Threaded pin 2
216 Spacer 2253 Threaded pin 1
217 Bolt 1254 Safety nut 2
221 402840 Star grip 2255 405105 Holder front upper part 1
222 Locking ring 5256* Clamping piece part front 1
223 Washer 2257* Clamping piece part back 1
225 Top mount 1259 402842 Emergency stop switch
(-11XXXX machines only)
1
226 Carrier plate 1
227 Support for rubber bush. 2260 Countersunk screw 2
228 Outer support 1261 Allen screw 4
229 Safety nut 2262 Bafe plate 1
230 Allen screw 8263 Conduit gland 2
231 Locking ring 10 271* Allen screw 2
*404651 Clamp and Screws Kit (not shown) includes Items 256, 257 and 271.

Parts List and Diagrams
12 402616_TROLLEY_RevE
Item# Part# Spare Parts QTY Item# Part# Spare Parts QTY
214 Hexagon screw 2242 Locking ring 2
215 Locking ring 2243 Spacer 2
216 Spacer 2244 402841 Rubber wheel 2
217 Bolt 1245 Distance washer 2
227 Support for rubber bush. 2246 Spacer 2
232 Rubber bushing 4247 Locking ring 2
233 Washer 4248 Hexagon screw 2
234 Hexagon screw 4249 403143 Locking ratchet plate 2
240 Chassis cpl. 1250 Safety nut 2
241 Hexagon screw 2

9250 Xylon Avenue N • Minneapolis, MN 55445 • U.S.A.
Toll-free 800-245-0267 • Phone [phone] • Fax [phone] • Fax [phone]
Web Site: www.nationalequipmentdirect.com • E-Mail: [email protected]