Still ECV 10 C User manual

Original instructions
Electric Pallet Stacker
ECV 10 C
ECV 10i C
ECV 10
0342 0343 0344
50028011505 EN - 03/2018

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
50028011505 EN - 03/2018 I

Table of contents
g
1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
ECdeclarationofconformity ............................................. 4
Information about documentation ......................................... 4
Documentationscope ................................................. 4
Copyrightandpropertyrights ............................................ 5
Explanation of symbols used ............................................ 6
Date of edition and latest update of this manual ............................... 7
Listofabbreviations ................................................... 7
Drivedirections ...................................................... 9
Illustrations ......................................................... 9
Environmental considerations .......................................... 10
Packaging ......................................................... 10
Disposal of components and batteries ..................................... 10
Series ............................................................ 10
Technical description ................................................. 1
1
Use of the truck ..................................................... 12
Intended use of the trucks .............................................. 12
Unauthorised use .................................................... 13
Placeofuse ........................................................ 13
Residual risks ...................................................... 14
Residualrisks ...................................................... 14
Specialrisksassociatedwithusingthetruckandattachments ................... 14
Overviewofhazardsandcountermeasures ................................. 16
Danger to employees . . ............................................... 19
2Safety
Definition of terms used for responsible persons ............................. 22
Operatingcompany .................................................. 22
Specialist .......................................................... 22
Drivers ........................................................... 22
Basic principles for safe operation ....................................... 24
Insurance cover on companypremises .................................... 24
Modificationsandrefitting .............................................. 24
Warning regarding non-original parts ..................................... 24
Damage, faults ..................................................... 25
Medicaldevices ..................................................... 25
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Vibrations ......................................................... 26
Safety tests ........................................................ 27
Carrying out regular inspectionsonthetruck ................................ 27
Insulationtesting .................................................... 27
Safety regulations for handling consumables ............................... 29
Permissibleconsumables ............................................. 29
Oils .............................................................. 29
Hydraulicfluid ...................................................... 30
Batteryacid ........................................................ 30
Disposalofconsumables .............................................. 31
Safety devices ...................................................... 31
Damage, faults ..................................................... 31
Battery connection cables ............................................. 31
EMC – Electromagnetic compatibility ..................................... 32
3Views
Drive directions ..................................................... 34
Main Components ................................................... 35
Dataplate and safety labels ............................................ 37
Load label ......................................................... 38
Identification plate ................................................... 38
4 Operation
Intended use of the trucks .............................................. 42
First use .......................................................... 42
Daily checks before use ............................................... 43
Checking the working environment ....................................... 43
General information on batteries ......................................... 44
Charging and discharging batteries ...................................... 44
Drive operations .................................................... 46
Description ........................................................ 46
Starting ........................................................... 47
Forwardtravel/reversetravel ........................................... 49
Brake ............................................................ 49
Safetyreverser ..................................................... 51
Steering ........................................................... 51
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Horn operation ...................................................... 52
Usingthetruckonaslope .............................................. 52
Hydraulic operations ................................................. 54
Useofthemast ..................................................... 54
Workingwithloads ................................................... 55
Emergency lowering . . ............................................... 58
Before leaving the equipment ........................................... 60
Putting the equipment back into operation .................................. 61
Slinging ........................................................... 61
Transporting the truck ................................................ 62
5 Maintenance
General maintenance information ........................................ 64
General ........................................................... 64
Servicing and maintenance personnel training and qualification . ................. 64
Battery maintenance staff .............................................. 65
Maintenance operations that do not require special training ..................... 65
Technical inspection and maintenance data ................................ 65
Maintenance - 1000 hours / every 12 months ................................ 65
Maintenance - 2000 hours / every 2 years .................................. 67
Maintenance work ................................................... 67
Changing the battery . . ............................................... 67
Lubricationpoint .................................................... 70
Checkthehydraulicoillevel ............................................ 71
Topping up the gear oil . ............................................... 72
Checkingthefuses ................................................... 73
Tyre operation ...................................................... 74
Drive Wheel ........................................................ 74
Load Wheels - Removal and Installation ................................... 75
Caster-RemovalandInstallation ........................................ 76
Malfunction analysis ................................................. 78
6 Technical data
ECV 10 Technical Datasheet ........................................... 80
ECV 10i C / ECV 10 C Technical Datasheet ................................. 83
50028011505 EN - 03/2018 V

1
Introduction

1Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-
art technology. Following these operating
instructions will allow the truck to be handled
safely. By complying with the specifications in
these operating instructions, the functionality
and the approved features of the truck will be
retained.
Get to know the technology, understand it
and use it safely - these operating instructions
provide the necessary information and help to
avoid accidents and to keep the truck ready for
operation beyond the warranty period.
Therefore:
– Before commissioning the truck, read
the operating instructions and follow the
instructions.
– Always follow all of the safety information
contained in the operating instructions and
on the truck.
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028011505 EN - 03/2018