Graco XP 26C051 Parts list manual

Instructions - Parts
Hose and Hopper Heat Circulation
XP™and XP-hf™Retrofit Kit
For circulating heated glycol/water through XP and XP-hf plural-component sprayer Xtreme-Wrap™
water-heated hose and Viscon®HP heater or double-wall hopper. For professional use only.
Approved for use in explosive atmospheres with approved heater. Heated hose and Viscon HP
heater not included (must be ordered separately).
Model 26C051
Hose Heat Circulation Retrofit Kit
Model 26C078
Hopper Heat Circulation Retrofit Kit
Important Safety Instructions
Read all warnings and instructions in
this manual and your related Proportioner
manual. Save these instructions.
3A5314B
EN
WLD
WLLD
WLD
XP Models
XP-hf Models
See Kit Applications, page 5.

Related Manuals
23A5314B
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Requirements . . . . . . . . . . . . . . . . . 5
Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Kit Applications . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Heated Hose Assembly . . . . . . . . . . . . . . . . . . . 5
Fluid Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Component Identification . . . . . . . . . . . . . . . . . . . . 7
Model 572407 Shown . . . . . . . . . . . . . . . . . . . . . 7
20 Gallon (75 liter) Hoppers Installed . . . . . . . . . 8
Tubing Identification . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mount Circulation Pump Assembly . . . . . . . . . . 10
Mount Hose Glycol/Water Heater . . . . . . . . . . . 11
Connect Tubing for Heating Hoses Only . . . . . 12
Connect Xtreme-Wrap Water-Heated Hose . . . 13
Connect Additional Hose Lengths . . . . . . . . . . . 13
Connecting Dual Fluid Hose Sections
(with Remote Mix Manifold) . . . . . . . . . . . . 14
Connecting Single Fluid Hose Sections . . . . . . 15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect Heated Hose with
DUAL Heated Hoppers . . . . . . . . . . . . . . . . 16
Align and Connect Tube Fittings
for Two Hoppers . . . . . . . . . . . . . . . . . . . . . 16
Connect Heated Hose with
SINGLE Heated Hopper . . . . . . . . . . . . . . . 18
Connect DUAL Heated Hoppers Only . . . . . . . . 20
Connect SINGLE Heated Hopper Only . . . . . . . 22
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connect the Pump Air Line . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hose Heat Circulation Kit 26C051 . . . . . . . . . . . 27
Parts List 26C051 . . . . . . . . . . . . . . . . . . . . . . . 28
Recirculation Pump 273093 . . . . . . . . . . . . . . . 29
Hopper Heat Circulation Retrofit Kit 26C078 . . . 30
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Technical Specifications . . . . . . . . . . . . . . . . . . . . 33
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34
Related Manuals
Part Description
3A4381 XP-hf Instructions - Parts
3A0420 XP Instructions - Parts
3A5302 Heater Block Remote Manifold Kit
3A5313 Xtreme Wrap Water Heated Hose
312747 Double Wall Hopper, Instructions - Parts
309524 Viscon®HP Heater
308652 Husky™205 Diaphragm Pump

Warnings
3A5314B 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or sol-
vent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifi-
cations in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-
ufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and cre-
ate safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

Warnings
43A5314B
ELECTRIC SHOCK HAZARD
This equipment must be grounded.Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufac-
turer.
WARNING

Overview
3A5314B 5
Overview
Component Requirements
These kits do not include the Viscon HP heater or
Xtreme-Wrap Water Heated Hose. Order these
separately.
• Refer to Viscon HP heater manual 309524 for listing
of hazardous-location approved models.
• Refer to Xtreme-Wrap Water-Heated Hose manual
3A5313 for hose part numbers.
Usage
Use only hazardous-location approved components.
Kit Applications
26C051 - Hose Heat Circulation Retrofit Kit
This kit provides the pump assembly, heater mounting
components and tubing/fittings to connect to a heated
hose only. Order 26C078 if circulation is needed
through a 20 gallon (75 liter) hopper for additional
components.
26C078 - Hopper Heat Circulation Retrofit Kit
This kit provides additional fittings and tubing required to
circulate through two 20 gallon (75 liter) hoppers, with or
without a heated hose.
Heated Hose Assembly
Separately order a heated hose assembly that meets
maximum pressure and hose diameter requirements.
You can connect up to six 50 ft (15.2 m) heated hose
sections for a maximum total length of 300 ft (91.4 m).
See manual 3A5313.
Using components on the system, not approved for
hazardous locations or explosive atmospheres may
result in a fire or explosion hazard.
The circulation kit is not approved for use in hazardous
locations unless all wiring meets local, state, and
national codes.
See the XP or XP-hf system manual for approved
heater wiring.

Overview
63A5314B
Fluid Heater
Separately order a Viscon HP heater that meets local
electrical and hazardous location requirements.
Hazardous Location Heaters
Non-Hazardous Location Heaters
Part Series VAC (50/60 Hz Single Phase) / Watts/ Amps Approvals
245848 A 120 / 2300 / 19.2
See heater manual
309524 for approvals
245863 A 240 / 4000 / 16.7
245864 A 480 / 4000 / 8.3
245862 A 200 / 4000 / 20.0
246254 A 380 / 4000 / 10.5
* See heater manual 309524 for Agency Approval information.
Part Series VAC (50/60 Hz Single Phase) / Watts/ Amps Approvals
245867 A 120 / 2300 / 19.2
See heater manual
309524 for approvals
245868 A 200 / 4000 / 20.0
245869 A 240 / 4000 / 16.7
245870 A 480 / 4000 / 8.3
246276 A 380 / 4000 / 10.5
* See heater manual 309524 for Agency Approval information.

Component Identification
3A5314B 7
Component Identification
Model 572407 Shown
WLD
.=)
=*
=/
-
=0
$
*
)
*
)
=+
Ref. Description
A Heated Hose
F Heated Water to Hose (red tubing)
G Return Water to Pump and Reservoir (blue tubing)
J 7 Gallon Hoppers (green B-side shown)
KCart
ZF Circulation Pump Reservoir
ZG Circulation Pump
ZH Viscon HP Hose Water Heater
ZL Heater Temperature Control
ZM Circulation Tubing

Component Identification
83A5314B
20 Gallon (75 liter) Hoppers Installed
WLD
'
&
(
'
&
(
Ref. Description
C 20 Gallon (75 liter) Hopper Kit
D Floor Stand for 20 Gallon (75 liter) Hopper Kit
E 1-1/2 in. ID Hose Flex Feed Kit

Component Identification
3A5314B 9
Tubing Identification
7&
7%
7(
7)
7&
7$
7'
7*
WLD
Ref. Description
TA Pump outlet tubing to heater inlet (white)
TB Heater output tube to heater hose (red)
TC Heated hose return tube to reservoir bottle (blue)
TD Reservoir bottle to pump inlet (white)
TE Split coupler (male) to heated hose
TF Split coupler (female) for hose return
TG Heated Hose

Installation
10 3A5314B
Installation
Mount Circulation Pump Assembly
1. Align and overlap pump base (M1) notch to frame
gusset.
2. Align base plate (M2) to pump base (M1) and fasten
with bolts (M3), lock washers (M4) and flat washers
(M5).
3. Route the pump ground wire behind the clamp bolts
and attach to the frame gusset using thread forming
screw (21). Older model cart frames may need a
.172 in. (4.4 mm) hole drilled in the gusset in
approximate location shown below.
0
0
0
0
0
1RWFK
WLD
