Hy-Brid Lifts SERIES II Use and care manual

OPERATIONS & SAFETY MANUAL
SELF-PROPELLED AERIAL WORK PLATFORM
SUPO-610E
REV N
HB-1030CE
HB-1430CE
SERIES II

Hy-Brid Lifts
OPERATIONS & SAFETY
HB-1030CE/1430CE
SUPO 610E
REV N
2
NOTES
If there is a question about application
and/or operation, contact:
Custom Equipment, Inc.
2647 Hwy 175
Richfield, WI 53076
U.S.A.
Tel: [phone]
Fax: [phone]
www.hybridlifts.com

Hy-Brid Lifts
OPERATIONS & SAFETY
HB-1030CE/1430CE
SUPO 610E
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FOREWORD
Original instructions written in English
The purpose of this Maintenance Manual is to provide qualified service personnel with information
for servicing and maintaining Hy-Brid Lifts. All information in this manual must be read and under-
stood before any attempt is made to service this machine.
The operation and safety manual is considered a part of the work platform and contains instruc-
tions and operating procedures essential to properly and safely operate the Custom Equipment
Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual
before operation.
DANGER
THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPER
ATING THE MACHINE.
The user/operator should not accept operating responsibility until the manual has been read and
understood as well as having operated the lift under supervision of an experienced and qualified
operator.
Because the manufacturer has no direct control over machine application and operation, proper
safety practices are the responsibility of the user and all operating personnel.
WARNING
ANY MODIFICATION ON THIS MACHINE WITHOUT THE EXPRESS WRITTEN CONSENT OF THE
MANUFACTURER IS PROHIBITED.

Hy-Brid Lifts
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HB-1030CE/1430CE
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TABLE OF CONTENTS
SECTION 1 | SAFETY.....................................................................................................................................6
1.1 | SAFETY SYMBOLS.................................................................................................................................6
1.2 | GENERAL RULES AND PRECAUTIONS............................................................................................6
1.3 | Safety Features..................................................................................................................................................7
1.4 | Safety Indicators & Interlocks........................................................................................................................7
1.5 | Safety Controls..................................................................................................................................................8
1.6 | Maintenance Lock............................................................................................................................................9
1.7 | Safety Guidelines............................................................................................................................................10
SECTION 2 | PRODUCT DESCRIPTION...................................................................................................12
2.1 | General..............................................................................................................................................................12
SECTION 3 | DECALS..................................................................................................................................14
3.1 | Decal Description...........................................................................................................................................15
SECTION 4 | TRANSPORT, HANDLING & STORAGE............................................................................16
4.1 | Preliminary Unpacking Instructions and Dealer Inspection.................................................................16
4.2 | Storage.............................................................................................................................................................16
4.3 | Preparation for Transport..............................................................................................................................16
4.4 | Lifting and Tie-Down Points.........................................................................................................................17
4.5 | Fork Lift Pockets.............................................................................................................................................17
SECTION 5 | OPERATION..........................................................................................................................18
5.1 | Before You Operate........................................................................................................................................18
5.2 | Driving and Steering.......................................................................................................................................19
5.3 | Elevating And Lowering................................................................................................................................20
5.4 | Extending the platform..................................................................................................................................20
5.5 | Daily Maintenance.........................................................................................................................................21
5.6 | Charging the Battery.....................................................................................................................................21
5.7 | Battery Displays..............................................................................................................................................22
SECTION 6 | INSPECTION CHECKLIST...................................................................................................23
6.1 | Pre-Start Inspection Checklist......................................................................................................................23
SECTION 7 | ADDITIONAL RESOURCES.................................................................................................24

Hy-Brid Lifts
OPERATIONS & SAFETY
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SUPO 610E
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INDEX OF FIGURES
Figure 1: Pothole Guards..........................................................................................................................................7
Figure 2: Emergency Lowering Valve...................................................................................................................8
Figure 3: Down Instruction Decal No. DE600-29.............................................................................................8
Figure 4: Maintenance Lock Pin use....................................................................................................................9
Figure 5: Maintenance Lock Pin storage.............................................................................................................9
Figure 6: Decal Locations......................................................................................................................................14
Figure 7: Brake Release..........................................................................................................................................16
Figure 8: Fork Pockets............................................................................................................................................17
Figure 9: Tie-Down Points......................................................................................................................................17
Figure 10: Center of Gravity...................................................................................................................................17
Figure 11: Base Controls........................................................................................................................................18
Figure 12: Platform Controls.................................................................................................................................18
Figure 13: Slide Lock..............................................................................................................................................20
Figure 14: Battery Charger LED Display.............................................................................................................22

Hy-Brid Lifts
OPERATIONS & SAFETY
HB-1030CE/1430CE
SUPO 610E
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SECTION 1 | SAFETY
1.1 | SAFETY SYMBOLS
1.2 | GENERAL RULES AND PRECAUTIONS
DANGER
FAILURE TO FOLLOW THIS WARNING WILL
CAUSE DEATH OR PERSONAL INJURY.
“DANGER” indicates an imminently hazardous
situation, which, if not avoided, will result in
death or serious injury.
WARNING
FAILURE TO FOLLOW THIS WARNING MAY
CAUSE DEATH OR PERSONAL INJURY.
“WARNING” indicates a potentially hazardous
situation, which, if not avoided, could result in
death or serious injury
CAUTION
FAILURE TO FOLLOW THIS WARNING MAY
CAUSE INJURY OR DAMAGE TO EQUIPMENT.
“CAUTION” indicates a potentially hazardous
situation which, if not avoided, could result
in minor or moderate injury or damage to
equipment
An operator of any type of work platform is subject to certain hazards that cannot be protected
by mechanical means. It is therefore essential that operators be competent, careful, physically
and mentally fit and thoroughly trained in safe operation of this machine.
Although Custom Equipment, Inc. Conforms to specified ANSI & OSHA, it is the responsibility of
the owner to instruct operators with the safety requirements made not only by Custom Equip-
ment, Inc., but by the various safety boards in your area, as well as additional requirements set
forth by ANSI and OSHA. If you come across a situation that you think might be unsafe, stop the
platform and request further information from qualified sources before proceeding.
WARNING
NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM.
CAUTION
STEERING BRACKETS EXTENDING BEYOND THE SIDES OF THE BASE
MAY OCCUR IN TIGHT TURNING SITUATIONS.
Potential damage to walls, etc., may occur in tight turning situations due to the steering brackets
extending beyond the sides of the base.

Hy-Brid Lifts
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SECTION 1 | SAFETY
1.3 | SAFETY FEATURES
• Puncture-proof Wheels.
• Guardrails—42 in (1.07 m) height with 4 in (10.16 cm) kick plates.
• Non-slip Deck.
• Entrance Gate.
• Automatic Parking Brake.
• Free Descent Protection. A velocity fuse is installed in the hydraulic circuit to prevent the
platform from descending in case of a ruptured hydraulic hose. The platform is hydraulically
locked until hose has been replaced.
• Decals: Danger, Caution, and Warning decals are displayed at various locations on this unit.
• Key Switch Security. A key switch is required to prevent unauthorized use.
1.4 | SAFETY INDICATORS & INTERLOCKS
Tilt Alarm
An audible alarm sounds when the machine is tilted more than 2°. Lower the platform and move
to a level surface.
Descent/Motion Alarm
An audible alarm sounds when the machine is lowering. Some models also sound an alarm
when the machine is elevating or driving.
Pothole Protection
Pothole guards are required to be in place when the lift is in the elevated position. If the guards
are blocked or not functioning properly, elevating functions will be inhibited. Lower the machine
and do not operate until the problem is repaired or the obstruction is removed.
Pothole Guard

Hy-Brid Lifts
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SECTION 1 | SAFETY
1.5 | SAFETY CONTROLS
Descent - Manual Override
For manually lowering the scissors, a manual valve on the pump is provided. Lift the panel on
the side cover and locate valve on the hydraulic pump. Push and turn the knob located on down
valve counterclockwise to open. Knob will pop up. To reset, push and turn counterclockwise
direction.
Figure 2: Emergency Lowering Valve
EMERGENCY
LOWERING
PUSH, TURN
AND PULL
KNOB
Figure 3: Down Instruction Decal No. DE600-29
WARNING
IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB DOWN THE BEAM AS
SEMBLY. SERIOUS INJURY MAY RESULT. HAVE AN EXPERIENCED OPERATOR USE THE EMER
GENCY LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM.
WARNING
BEFORE LOWERING PLATFORM, RETRACT THE DECK EXTENSION.
Emergency Stop
This lift is equipped with two emergency stop switches, one at the platform control and one at
the base control, that when activated, will render the unit inoperable until reset. To reset, pull the
button out.
WARNING
PUSHING THE EMERGENCY STOP BUTTON WILL APPLY BRAKES IMMEDIATELY. THIS MAY CAUSE
UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP. BRACE YOUR
SELF AND SECURE OBJECTS ON THE PLATFORM DURING OPERATION OF THE MACHINE.

Hy-Brid Lifts
OPERATIONS & SAFETY
HB-1030CE/1430CE
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SECTION 1 | SAFETY
1.6 | MAINTENANCE LOCK
The maintenance lock pins must be placed into position whenever the machine is being serviced
in the raised or partially raised position. Serious injury and/or death could result if maintenance
lock is not used properly.
Figure 4: Maintenance Lock Pin use Figure 5: Maintenance Lock Pin storage
1.7 | SAFETY GUIDELINES
Only qualified operators may operate this unit.
• All operators must read and understand the Operation and Safety Manual. They must under-
stand all decals and warning labels on unit.
• Do not work on platform if your physical condition is such that you feel dizzy or unsteady in
any way.
• Do not neglect/misuse machine. Report any misuse of equipment to proper personnel.
• Prevent unauthorized use; when unit is not in use, remove key.
• It is recommended all personnel on unit wear approved personal protective equipment (PPE),
i.e. head gear.
Use machine only for purposes for which it was intended.
• Lift should never be used as a crane.
• Do not exceed the load capabilities of the platform.
• Distribute load evenly over platform floor area.
• Never use unit as electrical grounds for arc welding.
• Do not override any hydraulic, mechanical, or electrical safety devices.
Check job site for unsafe working conditions.
• Watch out for others. Keep others clear of operating platform. Never allow others to pass un-
der a raised platform or position the platform over someone.
• Avoid contact with fixed objects (walls, buildings, or other machinery, etc) or moving vehicles

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SECTION 1 | SAFETY
• (automobiles, cranes, etc).
• Follow any applicable national trac regulations.
• Use indoors only. Lift is not designed for windy conditions or electrical storms.
• Unit must be on hard level surface before elevating. Do not operate on incline or uneven sur-
face.
• You must maintain a clearance between any part of the machine, or its load, and any electrical
line or apparatus. Follow local power line clearance regulations.
DANGER
DO NOT OPERATE MACHINE NEAR POWER LINES. THE PLATFORM AND ENCLOSURES ARE
NOT INSULATED.
Equipment is only as safe as the operator.
• Do not use ladders or scaolding on the platform to obtain greater height.
• Do not enter or exit platform while machine is in motion.
• Never mount or dismount a raised platform.
• Make sure entry gate is secured before operating machine from the platform.
• Never belt or tie o to an adjacent structure.
• Secure tools and materials.
• Personnel must maintain a firm footing on the platform floor and work only within the platform
area.
• It is recommended to avoid sudden braking or steering. Go slowly and leave more maneuver-
ing room during cold weather operation
Before operation, ensure that the machine is properly serviced.
• Do not use machine if it is not working properly.
• Make sure platform rails and pins are secured.
• Operator shall use the maintenance lock when performing all types of maintenance proce-
dures.
• Do not smoke while charging the battery.

Hy-Brid Lifts
OPERATIONS & SAFETY
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SUPO 610E
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2.1 | General
Custom Equipment’s Hy-Brid Scissors Lift is an aerial work platform designed to be safe and re-
liable. The purpose of the machine is to elevate personnel, along with their necessary tools and
materials to overhead work locations. Manufacturer approval is required for any use other than
the intended use. Vibration does not create significant hazards on this machine.
HB-1030 HB-1430
Working Height (maximum) 16 ft 4.87 m 20 ft 6.1 m
Platform Height (maximum) 10 ft 3 m 14 ft 4.26 m
Stowed Height 65.63 in 1.67 m 70 in 1.78m
Ground Clearance (Pothole
Guard Stowed) 2 in 5.1 cm 3 in 7.6 cm
Ground Clearance (Pothole
Guard Engaged) 0.375 in 0.95 cm 0.375 in 0.95 cm
Overall Width 30 in 0.76 m 30 in 0.76 m
Overall Length 63.5 in 1.61 m 69.5 in with
step
1.77 m with
step
Platform (Retracted, Inside) 25 in x 60 in 0.64 m x 1.52
m25 in x 60 in 0.64 m x 1.52 m
Slide-Out Deck Length 30 in 0.76 m 30 in 0.76 m
Guard Rail Height 42 in 1 m 42 in 1 m
Platform Entrance 21.0 in 0.53 m 25.34 in 0.64 m
Step Height N/A N/A 12.42 in 0.32 m
Wheel Base 51 in 1.3 m 51 in 1.3 m
Wheel Track 23.63 in 0.6 m 23.63 in 0.6 m
Turning Radius (Inside) 21 in 0.53 m 21 in 0.53 m
Tire Size (Solid, Non-Marking) -
Front / Rear 8 in / 10 in 20.3 cm / 25.4 cm 10 in / 10 in 25.4 cm / 25.4 cm
RATED LOAD
Lift Capacity (Evenly Distributed): 750 lb / 2
Persons
340.2 kg / 2
Persons
670 lb. / 2
Persons
304 kg. /2
Persons
Slide-Out Deck Capacity 250 lb / 1
Person
113.4 kg / 1
Person
250 lbs / 1
Person
113.4 kg / 1
Person
Horizontal/Manual Force 112.5 lb 500 N 100.5 lb 447 N
FLOOR LOADING
Machine Weight (Unloaded)
(Approx.) 1286 lb 583.3 kg 1658 lb 752 kg
SECTION 2 | PRODUCT DESCRIPTION

Hy-Brid Lifts
OPERATIONS & SAFETY
HB-1030CE/1430CE
SUPO 610E
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SECTION 2 | PRODUCT DESCRIPTION
HB-1030 HB-1430
Minimum Wheel Load-Contact
Pressure 62.7 psi 432.5 kPa 80.9 psi 557.6 kPa
Maximum Wheel Load-Contact
Pressure 99.3 psi 684.8 kPa 113.6 psi 783.0 kPa
Minimum Machine Loading-Floor
Pressure 97.2 psf 4.54 kPa 125.3 psf 6.00 kPa
Maximum Machine Load-
ing-Floor Pressure 153.9 psf 7.37 kPa 180.0 psf 8.43 kPa
ENVIRONMENTAL LIMITATIONS
Wind No Windy Conditions/Indoor
Use Only ( C )
No Windy Conditions/Indoor
Use Only ( C )
Rated Slope Level Surface Level Surface
Tilt Sensor Activated 2° 2°
Gradeability (Stowed Position) 25% ( 14° Unloaded); 20% ( 11°
Loaded)
25% ( 14° Unloaded); 20% (
11° Loaded)
Temperature -4°F to 104°F -20°C to 40°C -4°F to 104°F -20°C to
40°C
Vibration 8.2 ft/s2max 2.5 m/s2max 8.2 ft/s2max 2.5 m/s2max
Sound - Normal Use, Alarms 86 dB, 100 dB 86 dB, 100 dB 86 dB, 100 dB 86 dB, 100
dB
POWER SYSTEMS - Drive System (Proportional Electric):
Drive Speed (Platform Elevated) 0-0.7 mph 0-.31 m/s 0-0.7 mph 0-.31 m/s
Drive Speed (Platform Lowered) 0-2.5mph 0-1.18 m/s 0-2.5mph 0-.1.18m/s
Lift/Lower Speed 15/22 sec 15/22 sec 21/31 sec 21/31 sec
Hydraulic Pressure (max) 1300 psi 8963 kPa 1300 psi 8963 kPa
Hydraulic Fluid Capacity 1.325 gal 5.38 L 1.325 gal 5.38 L
Power System-Voltage 24V DC 24V DC 24V DC 24V DC
Batteries-Deep Cycle Marine (2) 12V, Group
27
(2) 12V, Group
27
(2) 12V, Group
27
(2) 12V,
Group 27

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OPERATIONS & SAFETY
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SECTION 2 | PRODUCT DESCRIPTION

Hy-Brid Lifts
OPERATIONS & SAFETY
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SECTION 3 | DECALS
Figure 6: DECAL LOCATIONS
1.1
1.19
1.10
4
1.15
1.5
1.16
1.12
1.11
1.16
1.2
1.20
1.18
5
1.8 1.15
1.13 1.7
1.3
1.14
1.15 1.17
1.2
1.20
1.18
1.15
1.13
1.8
1.20
1.16
1.12
1.11
1.16
1.5
1.5
1.4
C
2
1.9
J
1.2
31.6
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 112-21-008-59 DECALS,HB-1430CE 1
1.1 DE600E-10 DECAL,MANUAL BOX 1
1.2 DE600E-14 DECAL,MAINT LOCK(SYMBOLS) 3
1.3 DE600E-29 E-DOWN DECAL (SYMBOLS) 1
1.4 DE601 DECAL,LOGO HY-BRID 1
1.5 DE603-11 DECAL,MODEL HB-1430CE 2
1.6 DE613 LANYARD ATTACHMENT DECAL 1
1.7 DE629 CHARGER CORD DECAL (EU) 1
1.8 DE652 DECAL,WEBSITE 2
1.9 DE679 DECAL,HYDR FLUID 1
1.10 DE706 DECAL,UPR HB,ZTR,MID 1
1.11 DE707 DECAL,KEEP 2
1.12 DE708 DECAL,CLEAR 2
1.13 DE709 DECAL, LWR 2
1.14 DE710 DECAL,BRAKE RELEASE/NO TOW 1
1.15 DE717-61 DECAL,SAFETY STRIPE (24.00") 4
1.16 DE717-62 DECAL,SAFETY STRIPE (12.00") 4
1.17 DE717-63 DECAL,SAFETY STRIPE (22.25") 1
1.18 DE718 CE DECAL 2
1.19 DE733 DECAL,CAPACITY,670#,2P,I,W/SO 2
1.20 DE736 DECAL,WHEEL LOAD HB-1430CE S2 4

Hy-Brid Lifts
OPERATIONS & SAFETY
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SECTION 3 | DECALS
ITEM # PART # DECAL MEANING OR DESIGNATION QTY
1
112-21-008-54
OR
112-21-008-59
DECAL,HB-1030CE
DECALS,HB-1430CE
1
1.1 DE600E-10 DECAL,MANUAL BOX 1
1.2 DE600E-14 DECAL,MAINT LOCK(SYMBOLS) 3
1.3 DE751 E-DOWN DECAL (SYMBOLS) 1
1.4 DE601 DECAL,LOGO HY-BRID 1
1.5
DE603-10
OR
DE603-11
DECAL,MODEL HB-1030CE
OR
DECAL,MODEL HB-1430CE
2
1.6 DE746 LANYARD ATTACHMENT DECAL 1
1.7 DE752 CHARGER CORD DECAL (EU) 1
1.8 DE652 DECAL,WEBSITE 2
1.9 DE679 DECAL,HYDR FLUID 1
1.1 DE706 DECAL,UPR HB,ZTR,MID 1
1.11 DE707 DECAL,KEEP 2
1.12 DE708 DECAL,CLEAR 2
1.13 DE709 DECAL, LWR 2
1.14 DE747 DECAL,BRAKE RELEASE/NO TOW 1
1.15 DE717-61 DECAL,SAFETY STRIPE (24.00") 4
1.16 DE717-62 DECAL,SAFETY STRIPE (12.00") 4
1.17 DE717-63 DECAL,SAFETY STRIPE (22.25") 1
1.18 DE718 CE DECAL 2
1.19
DE732
OR
DE733
DECAL,CAPACITY,750#,2P,I,W/SO
OR
DECAL,CAPACITY,670#,2P,I,W/SO
2
1.2
DE735
OR
DE736
DECAL,WHEEL LOAD HB-1430CE S2
OR
DECAL,WHEEL LOAD HB-1430CE S2
4
1.21 DE737 QR CODES,HB-1030/HB-1430CE 1
2 NA SERIAL NUMBER PLATE 1
3 NA SERIAL NUMBER REFERENCE 1
4 DE625 DECAL,CTL,UPR 1
5 DE623C DECAL,CTL LWR 1
3.1 | Decal Description

Hy-Brid Lifts
OPERATIONS & SAFETY
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No Authorized Use
Do not operate this machine unless you have been trained in safe operation.
Training includes complete knowledge of the safety and operating instructions
contained in the manufacturer’s manual, your employer’s work rules, and appli-
cable government regulations.
An untrained operator subjects himself and others to death or serious injury.
Read and understand all dangers and warning in the operator’s manual before
operating this machine.
Improper use of this machine could cause death or serious injury.
Inspect machine and make sure that it is operating properly, that all name plate
and hazard signs are in place and legible, and that the machine is in accordance
with the manufacturer’s maintenance requirements contained in the operating
and maintenance requirements contained in the operation and maintenance
manual and the daily safety checklist.
Lanyard anchorage point location.
Lanyard anchorage points are for work positioning restraints only.
Use of fall arrest systems attached to anchorage points on mobile equipment
may cause machine to tip, resulting in serious injury or death.
Crushing Hazard
Do not enter the space beneath the work platform or scissor structure unless
the maintenance lock is in place.
Refer to Maintenance Manual
Only qualified service personnel may service the machine. Failure to comply
with listed safety precautions may result in machine damage, personnel injury, or
death.
Replace designated items with manufacturer’s specified equipment only. Failure
to use these items may cause instability of platform.
Batteries produce explosive gas. Only charge batteries in a well-ventilated area.
Do not expose sparks or flames.
Do not smoke while charging battery.
SECTION 3 | DECALS

Hy-Brid Lifts
OPERATIONS & SAFETY
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Battery Charger Cord
Tip Hazard
Tip Hazard
Do not elevate platform on an incline or step.
Tip Hazard
Do not elevate platform on a slope.
Tip Hazard
Do not elevate platform on uneven or soft surfaces.
Indoor Use Only: No Wind Load
Electrocution Hazard
This machine is not insulated.
Maintain safe clearance from electrical lines and apparatus. You must allow for
machine sway, rock or sag and electrical lines swaying.
This machine does not provide protection from contact with or proximity to an
electrically charged conductor.
You must maintain a clearance between any part of this machine or its load and
any electrical apparatus. Follow local power line regulations.
Death or serious injury will result from contact or inadequate clearance.
SECTION 3 | DECALS

Hy-Brid Lifts
OPERATIONS & SAFETY
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Brake Release
Emergency Lowering
Battery disconnect
Fork pocket
Hydraulic oil level
Engaging mechanical Action: Enable Switch
SECTION 3 | DECALS

Hy-Brid Lifts
OPERATIONS & SAFETY
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SECTION 4 | TRANSPORT, HANDLING & STORAGE
4.1 | Preliminary Unpacking Instructions and Dealer Inspection
Maintenance locks must be engaged prior to inspecting or servicing the unit when the platform is
elevated. Inspect machine for any possible damage during shipment; perform pre-delivery inspec-
tion. See checklist in the Maintenance Manual. Reset emergency stop switches, if necessary.
4.2 | Storage
After periods of storage or exposure to extremes of ambient conditions (heat, cold, moisture, dust
etc.) inspect the machine. Refer to the Pre-Delivery/Frequent Inspection Checklist of the Mainte-
nance Manual.
4.3 | Preparation for Transport
Lower the work platform to the down position. Bring the platform slide-out extension into the re-
tracted position and lock in place. Turn the key switch to o position. Check the entire machine
for loose or unsecured items. Remove any loose items from machine.
The machine can be pushed by releasing the parking brake at the rear of the machine. Push both
levers toward the floor. To resume normal operation, make sure both levers are up.
Do not attempt to push or tow unit with the brakes applied. Severe gear damage will occur. Tow-
ing is not recommended.
NOTE: The drive system will not function if the parking brake is in the down release position.
Figure 7: Brake Release
WARNING
DO NOT OVERLOAD BINDERS WHEN SECURING LOAD FOR TRANSPORT