Stoll CompactLine FC Series User manual

3483230 B58FC1 0000000094 EN 002
Operating instructions
Front loader CompactLine
Type FC: L, H, P
Status: 12/2018

Company details
Wilhelm STOLL Maschinenfabrik GmbH
PO box 1181, 38266 Lengede
Bahnhofstr. 21, 38268 Lengede
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Web: www.stoll-germany.com
Spare parts order
Phone: [phone] and -266
Administration
Phone: [phone] and -146
Fax: [phone]
E-mail: [e-mail]
Copyright
© Wilhelm STOLL Maschinenfabrik GmbH
Reproduction of these instructions, both completely and in excerpts, is only allowed with approval from Wilhelm STOLL
Maschinenfabrik GmbH. Any infringement shall entail full compensation of damages and can be punishable by law.
The original instructions were written in the German language.
Instructions in other languages were translated from German.

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Contents
1 About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Documentation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Use and purpose of the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Validity of the operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Storage of the documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Design tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 Nomenclature of the footer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Explanation of safety and warning notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Representation and layout of warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Danger grading of warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 EC Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Operational limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Basic safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Danger zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.9 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.10 Adhesive safety label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.11 Personnel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.12 Behaviour in case of emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.12.1 Behaviour if the tractor tips or falls over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.12.2 Behaviour in case of flashovers from electrical power lines . . . . . . . . . . . . . . . . . 22
3 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1 Structure of L front loaders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2 Structure of H front loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3 Structure of P front loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4 Structure of additional equipment for L, H, and P front loaders . . . . . . . . . . . . . . . . . . . . 26
3.5 Equipment variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6 Attaching it to the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7 Change frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7.1 Skid-steer change frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.7.2 Euro change frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.8 Hydraulic lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9 Hydraulic couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.9.1 Plug-in couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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4 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1 Implement locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.1 Mechanical implement locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2 Basic functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.3 Float position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.3.1 Lifting arm float position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.4 Indicator for implement position (only H and P). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5 Parallel motion (P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.6 Anti-lowering guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7 Additional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7.1 Additional control circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7.2 Comfort Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1 Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Check before each start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3.1 Preparations on the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3.2 Ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4 Mounting the front loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5 Aligning the front loader for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1.1 Basic controls with levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1.2 Tractor's own operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.3 STOLL Base Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2 Operating the parking supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.3 Operating the hydraulic couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3.1 Operating the plug-in coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4 Operating the implement locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4.1 Operating the mechanical implement locking mechanism on skid-steer change
frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4.2 Operating the mechanical implement locking mechanism on Euro change
frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.5 Picking up and putting down the implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5.1 Picking up implements with mechanical implement locking mechanism on skid-
steer change frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.5.2 Picking up implements with mechanical implement locking mechanism on Euro
change frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.5.3 Picking up implements with manual PinON implement locking mechanism. . . . . 65
6.5.4 Putting down implements with mechanical implement locking mechanism on
skid-steer and Euro change frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.5.5 Putting down implements with manual PinON implement locking mechanism . . 69
6.6 Levelling in reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.7 Driving on roads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.7.1 Activating and deactivating the road operation lock . . . . . . . . . . . . . . . . . . . . . . . 72
6.7.2 Passing through low clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.8 Parking the tractor with the front loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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8 Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.1 Cleaning and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.1.1 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.1.2 Lubrication schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.2.1 Service schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.2 Service instructions for Comfort Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.3 Service instructions for the hydraulic lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.4 Service instructions for oil changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.3 Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.1 Temporary decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.2 Recommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.3 Final decommissioning and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10 Spare parts and customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.2 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
11 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11.1 Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11.2 Noise emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11.3 Tightening torque for screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11.4 Hydraulic diagram FC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
11.5 Electric circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11.6 Arrangement of the hydraulic valves for additional functions. . . . . . . . . . . . . . . . . . . . . . 90
12 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

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ABOUT THESE OPERATING INSTRUCTIONS
1 About these operating instructions
1.1 Documentation overview
There are various instructions and technical documentation for the front loader, mounting kit and
accessories. Most documents are available in multiple languages.
If a set of instructions is missing or required in a different language:
Order the instructions through a dealer.
Download instructions free of charge from the Internet at www.stoll-germany.com.
Installation instructions for the front loader mounting kit
The installation of the mounting kit as well as the hydraulic and electric equipment may only be
performed by an authorised specialised workshop.
The installation instructions describe how to install the front loader mounting kit and the hydraulic and
electrical equipment up to the initial start-up of the front loader. They are intended for the specialist
workshop.
The installation instructions have been specially compiled for this tractor model. They do not contain
any information that is already included in the operating instructions.
The installation instructions contain information on spare parts for the tractor-specific mounting parts
and equipment.
Operating instructions of the front loader
These operating instructions describe the safe use of the front loader from the initial operation to its
disposal. They are intended for the operator and the user of the front loader.
The operating instructions are compiled specifically for the front loader series, they can therefore only
take tractor-specific equipment into account to a limited extent.
Spare parts list
The spare parts list of the front loader lists all the information required for ordering spare parts, the front
loader series and their options. Special adaptations for the tractor are not taken into account.
In addition, spare parts lists are available for front loader implements.
Operating instructions for front loader implements
The operating instructions describe the implements available for the front loader series.
Other documents
In addition to the above instruction manuals, there may be installation and operating instructions as well
as other Technical Information that deal with special additional equipment and extensions, which are
not included in the other documentation.
When you pass on the front loader or the tractor with a front loader attached, please also hand
over all the relevant documents. The next owner needs the information.

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ABOUT THESE OPERATING INSTRUCTIONS
1.2 Use and purpose of the operating instructions
The present operating instructions contain important information on the safe operation and for faultless,
proper and economical operation of front loaders from Wilhelm STOLL Maschinenfabrik GmbH. It is
intended for the operator and user of the front loader and should help to prevent risks, damage and
downtimes as well as ensure and increase the service life of the front loader.
Before start-up of the front loader, the operating instructions must be read and understood.
For better readability, Wilhelm STOLL Maschinenfabrik GmbH will be called "STOLL" in the following.
The operating instructions are compiled specifically for the front loader series, they can therefore only
take tractor-specific equipment into account to a limited extent.
1.3 Rating plate
The front loader is identified with a that is located on the inside of the left bar at the rear or on the right
pillar of the front loader.
Fig. 1 Rating plate on the front loader
Legend
1 Type of the front loader (e.g. CompactLine FC 350)
2 Weight
3 Serial number
4 Year of manufacture
5 Permissible hydraulic pressure
1.4 Validity of the operating Instructions
The operating instructions are valid only for the STOLL front loader CompactLine, called "front loader"
in the following or "L", "H" or "P" as the special versions. The front loader type can be found on the rating
plate.
The operating instructions covers all of the components and functions of the model.
1.5 Storage of the documents
The operating instructions are a part of the machine. The entire documentation, consisting of these
operating instructions as well as all other additional instructions supplied, must always be kept
accessible, safe and dry on or in the vehicle. When lending or selling the front loader, the entire
documentation must also be handed over.
Type XXXXXXXXXXXXXXXXXXXX
Item-No. XXXXXXX
Year XXXXWeight XXXX kg Hydr. Pres. XXXX bar
Made in ROK
Designed by GmbH D 38268 Lengede Germany
Serial-No. XXXXXXX
11
55
2244
33
B0BW

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ABOUT THESE OPERATING INSTRUCTIONS
1.6 Other applicable documents
In conjunction with these operating instructions, the following additional documents also apply:
Operating instructions of the tractor
Operating instructions for the respective implements
Installation instructions for the respective mounting kit and front loader additional equipment
When handling the front loader and for all service work, please also observe:
The recognised technical regulations for safe and professional work,
The legal regulations for accident prevention,
The legal regulations for health and environmental protection,
The national regulations that apply in the country of the operator / user of the front loader,
The specifications that are relevant for the status of the technology,
The road traffic regulations.
1.7 Design tools
The operating instructions contain the following different symbols and markings in the text:
Additional information and tips
List points
Requirement for a sequence of actions
Required tools
(1) Numbered action step
Result of an action or sequence of actions
Unnumbered action step
Warning symbol that is used for warning notices and is graduated based on the danger
(see 2 Safety)

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ABOUT THESE OPERATING INSTRUCTIONS
Moreover, stylised drawings are used. For better understanding, some of the figures are exemplary,
simplified or with dismounted parts for better representation and explanation.
Please observe the following:
Dismounting is not always absolutely required for the respective description.
No different equipment variations are shown in the figures, unless otherwise specified.
The associated descriptive text always applies to the figures.
The following representation rules and elements apply:
1.8 Nomenclature of the footer
The footer consists of the following parameters:
Fig. 2 Nomenclature of the footer
Legend
1 Document number (order number)
2 Type of instructions
3 Internal system number
4 Language identifier
5Version
Representation Meaning
Elements represented in yellow highlight the
components for the respective operating situation.
Item numbers designate assemblies or
components. In each figure, there is always an
explanatory legend for the item numbers.
Magnifying glasses serve to focus on individual
parts and details.
Arrows indicate a direction of movement or action
to be performed.
1122
1234567 A12XYZ 0000001234 DE 123
2211334455

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SAFETY
2 Safety
2.1 Explanation of safety and warning notices
The basic safety information comprises instructions that always apply for safe operation or to maintain
the safe condition of the front loader.
The action-related warning notices warn against residual dangers and are placed in front of dangerous
action sequences.
2.2 Representation and layout of warning notices
Warning notices are action-related and are designed according to the following principle:
⚠DANGER
Type and source of danger!
Explanation of the type and source of danger.
Measures to prevent the danger.
2.3 Danger grading of warning notices
Warning notices are graded according to their level of danger and are represented as follows with the
corresponding signal words and warning symbols:
⚠DANGER
Immediate lethal danger or serious injuries.
⚠WARNING
Possible lethal danger or serious injuries.
⚠CAUTION
Possible slight injuries.
NOTICE
Damage to the implement or the surroundings.
2.4 EC Conformity
STOLL front loaders comply with Machine Directive 2006/42/EC.