Stone Mud buggy sb1600 User manual

Mud Buggy

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MATERIAL HANDLER

REVISION / REVISIÓN / RÉVISION / REVISIONE J 07/2008 P/N / N/P / Réf. n° / N. cat. 56486

Model:

SB1600, SB2100, FB1000

Operator Manual

Stone Construction Equipment, Inc.

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Right Built means tough, reliable, easy to use

machines that lower lifetime costs. Theyre designed

to be reliable, productive, operator friendly and

serviceable, always with the end user in mind.

MUD BUGGY

Table of

Contents

FOREWORD / LIMITED WARRANTY ....................................................... 4-5

Notes Page ......................................................................................6

INTRODUCTION................................................................................ 7-10

Introduction ...................................................................................8

Intended Use...................................................................................8

General Description ..........................................................................8-9

Machine Diagram .............................................................................10

TECHNICAL DATA............................................................................. 11-18

Machine pecifications .....................................................................12

Lubrication pecifications.................................................................12

Engine pecifications .......................................................................13

Machine ound Level pecifications....................................................13

Machine Dimensions.........................................................................14

Engine Controls ...............................................................................15

Machine Operation Controls ...............................................................15-16

Pin and Plate Location ......................................................................17

Notes Page ......................................................................................18

HEALTH & SAFETY ........................................................................... 19-28

Decal Placement...............................................................................20-21

afety Warnings ...............................................................................22-26

af ety Use .......................................................................................27

Notes Page ......................................................................................28

OPERATION .................................................................................... 29-42

General afety Notes .........................................................................30

Prevent Damage to Machine ...............................................................31

afety ymbols ................................................................................32

Delivery Inspection ..........................................................................32

Break-In Period ...............................................................................32

Know Your Buggy .............................................................................32

Machine Cleanliness .........................................................................33

Pre- tart Checklist ...........................................................................33

tarting the Machine ........................................................................34

To hut Off Engine............................................................................34

Machine Operation ...........................................................................36

Mounting / Dismounting Buggy .........................................................36

Dumping Operation ..........................................................................36

Operat or Controls .............................................................................37

Quick Release Dual Wheels .................................................................38

Cold Weather tarting .......................................................................39

Hoses, Fittings and Leak age...............................................................39

Cleaning Machine.............................................................................39

Parking Buggy.................................................................................39

Transporting Machine.......................................................................40

Mud Buggy Lifting Points ..................................................................40

Hydraulic Oil ...................................................................................41

Hardware/Cleaning/ torage ..............................................................42

MAINTENANCE ................................................................................ 4 -58

First ervice 50 Hours / Additional ervice Inf o....................................44

Lubrication Points ...........................................................................44

Chassis Grease/Lube Points ...............................................................45

Engine ...........................................................................................46

Engine Oil / Air Filter ..................................................................46

park Plug / Engine RPM / Cooling ystem / Valve Clearance.............47

Electr ic tart Option .........................................................................48

Battery / Battery Policy ....................................................................48-49

Power Train .....................................................................................49-50

Transmission ...................................................................................51

Hoses, Fittings & Leakage..................................................................51

Brake Adjus tments / ervice Brake Adjustment ....................................51

Tires, Lugnuts and Hardware..............................................................52

Fuel Tank ........................................................................................52

torage / pring tart Up ..................................................................53

Maintenance Chart Machine Breakdown / Maintenance Char t..................54-55

Troubleshooting ..............................................................................56

Maintenance Log..............................................................................57

CALIFORNIA PROPOSITION 65 WARNING ............................................... IBC

UD BUGGY

These instructions include:

afety regulations

Operating instructions

Maintenance instructions

· These instructions ha ve been prepared for oper ation on the construction site and

for the maintenance engineer.

These instructions are intended to simplify operation of the machine and to avoid

malfunctions through improper operation.

Observing the maintenance instructions will increase t he reliability and service life of

the machine when used on the construction site and reduce repair costs and down-

times.

· Alwa ys keep these instructions at the place of use of the machine.

· Only operate the machine as instructed and follow these instructions.

· Observe the safety regulations as well as the guidelines of the civil engineering

trade association. Observe the safety rules for the operation of road rollers and

compactors and the pertinent regulations for the prevention of accidents.

The manufacturer is not liable f or the function of the machine when used in an im-

proper manner and for other than the intended purpose.

Operating er rors, improper maintenance and the use of incorrect operating materials

are not covered by the warranty.

The above information does not e xtend the warranty and liability conditions of busi-

ness of the manufacturer.

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P.O. Box 150, Honeoye, New York 14471

Phone: (800) 888-992 Fax: (585) 229-23 3

Please enter the following data. This will help expedite any service or warranty work.

1. Machine Type: ________________________________________________________

Machine /N: _________________________________________________________

2. Engine Type: __________________________________________________________

Engine /N: __________________________________________________________

3. VIN: ________________________________________________________________

4. Purchase Date: ________________________________________________________

5. Dealer/Distributor Information:

Name: _______________________________________________________________

Address: _____________________________________________________________

____________________________________________________________________

Phone #: _____________________________________________________________

Fax # ________________________________________________________________

6. Battery Manufacturer: __________________________________________________

Battery Type: _________________________________________________________

Battery /N: __________________________________________________________

Location of warranty

information:

1. Information on /N tag.

2. Information on engine

tag.

3. Information on /N tag -

if applicable.

4. Date you purchased

machine.

5. Dealer machine was

purchased from.

6. Information on battery

and battery warranty

card.

Limited Warranty

The anufacturer warrants that products manufactured shall be free from defects in material and workmanship that

develop under normal use for a period of 90 days for concrete vibrators, one year for Rhino® Single Drum Dirt Roller,

Bulldog® Trench Rollers, WolfPac Asphalt Roller, Smooth Operator Power Trowels, Stomper® , Saw Devil® Concrete

and asonry Saws, Silver Fox Forward Plate, Lift Jockey , ud Buggy , Groutzilla Placement Systems, and 6

months for all other products from the date of shipment. The foregoing shall be the exclusive remedy of the buyer and

the exclusive liability of the anufacturer.

The anufacturer extends the warranty period to Lifetime for the drum bearings and seals for the mortar mixers, and

agrees to furnish, free of charge, the bearings and seals only upon receipt of the defective parts. The warranty is two

years for eccentric bearings on the forward plate compactors, concrete and mortar mixer drums, trowel gearboxes, three

years on the trench roller microprocessor (ECIB) and five years on the trench roller eccentric bearings.

Our warranty excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-rings, V-belts, drive chains,

clutches, etc. Any equipment, part or product which is furnished by the anufacturer but manufactured by another,

bears only the warranty given by such other manufacturer.

The anufacturers sole responsibility for any breach of the foregoing provision of this contract, with respect to any

product or part not conforming to the Warranty or the description herein contained, is at its option (a) to repair, replace or

refund such product or parts upon the prepaid return thereof to location designated specifically by the anufacturer.

Product returns not shipped prepaid or on an economical transportation basis will be refused (b) as an alternative to the

foregoing modes of settlement - the anufacturers dealer to repair defective units with reimbursement for expenses,

except labor, and be reviewed with the anufacturer prior to repair. A Warranty Evaluation Form must accompany all

warranty claims. Warranty is voided by product abuse, alterations, and use of equipment in applications for which it was

not intended, use of non-manufacturer parts, or failure to follow documented service instructions.

Except as set forth hereinabove and without limitation of the above, there are no warranties or other affirmations, which

extend beyond the description of the products and the fact hereof, or as to operational efficiency, product reliability or

maintainability or compatibility with products furnished by others. In no event whether as a result of breach of contract or

warranty or alleged negligence, shall the anufacturer be liable for special or consequential damages including but not

limited to: Loss of profits or revenues, loss of use of the product or any associated product, cost of capital, cost of

substitute products, facilities or services or claims of customers.

No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen

days.

The foregoing warranty is exclusive of all other warranties whether written or oral, expressed or implied. No warranty of

merchantability or fitness for a particular purpose shall apply. The agents, dealer and employees of anufacturer are not

authorized to make modification to this warranty, or additional warranties binding on anufacturer. Therefore, additional

statements, whether oral or written, do not constitute warranty and should not be relied upon.

Effective September 2007.

Stone Construction Equipment, Inc.  8662 ain Street, P. O. Box 150  Honeoye, NY 14471-0150

Phone: 1-800-888-9926  1-585-229-5141 Fax: 1-585-229-2363

www.stone-equip.com  e-mail: [email protected]

P/N 51018 I-8691 09/2007

UD BUGGY

Notes/Notas/Notes/Note:

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