Stryker 6390 Manual
2015/02 D.0 6390-309-001 REV D www.stryker.com
Power-LOAD™
Cot Fastener System
6390
Operations/Maintenance Manual
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Symbols
Refer to instruction manual/booklet
Operating instructions
CE Mark
Manufacturer
Safe working load
Class II electrical equipment: equipment in which protection against electric shock does not rely
on basic insulation only, but in which additional safety precautions such as double insulation or
reinforced insulation are provided, there being no provision for protective earthing or reliance upon
installation conditions.
Direct current
General warning sign
Caution
Warning; Crushing of hands
Warning; non-ionizing radiation
Dangerous voltage
Medical Equipment Recognized by Underwriters Laboratories LLC With Respect to Electric Shock,
Fire, and Mechanical Hazards only in accordance with ANSI/AAMI ES60601-1: 2005 and CAN/
CSA-C22.2 No. 60601-1:08.
IPX6 Protection from powerful water jets
The Rechargeable Battery Recycling Corporation (RBRC) is a non-profit, public service organization
that promotes the recycling of portable rechargeable batteries. Batteries must be delivered to a
battery collection site. Visit the RBRC website (www.rbrc.org) to find a nearby collection site or call
the phone number shown on the recycling symbol.
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In accordance with European Directive 2012/19/EU on Waste Electrical and Electronic Equipment,
this symbol indicates that the product must not be disposed of as unsorted municipal waste, but
should be collected separately. Refer to your local distributor for return and/or collection systems
available in your country.
This device complies with Part 18 of the FCC Rules
or
THIS SIDE
UP
This way up
Note: “THIS SIDE UP” verbiage is provided for the domestic market and is duplicate information as
the international symbol is also provided.
Keep dry
5
Do not stack more than five high
Date of manufacture
Serial number
Catalog/model number
1122VV
12V DC battery powered
Battery duty cycle (charging): 100%
<33s >300s Battery duty cycle (loading): 10% (less than 33 seconds on, more than 300 seconds off)
Battery duty cycle (charging): 100%
Fragile
Two person lift
European authorized representative
U.S.A. English text below this symbol is intended for USA audiences only
50 Approved by independent communications authority of South Africa
Symbols
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Registered in United Arab Emirates by the Telecommunications Regulatory Authority
Product complies with applicable EMC standards in Australia/New Zealand
Box manufacturer’s certificate - this packaging box has minimum edge crush test value of 82 lbs/in.
Box manufacturer’s certificate - this packaging box has minimum edge crush test value of 51 lbs/in.
Symbols
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Table of Contents
Symbols................................................................................3
Definitions .............................................................................10
Warning/Caution/Note Definition ..........................................................10
Introduction ............................................................................11
Product Description ...................................................................11
Intended Use of Product................................................................11
Product Illustration ....................................................................12
Important Contact Information ...........................................................13
Stryker Contact Information .............................................................13
Serial Number Location ................................................................13
Specifications .......................................................................14
Summary of Safety Precautions .............................................................16
Pinch Points ........................................................................19
Cot Compatibility Information ...............................................................20
Installation Set Up Procedures ..............................................................21
Floor Plate Assembly Installation Component Checklist .........................................21
Power-LOAD Assembly Installation Component Checklist .......................................22
Optional Wheel Guide Assembly Installation Component Checklist ................................23
Quality System Regulation for Installation ......................................................24
Quality System Regulation ..............................................................24
Floor Plate Installation Guidelines ............................................................25
Installation Guide ........................................................................27
Installing the Floor Plate................................................................27
Installing the Power-LOAD System ........................................................33
Installing The Optional Wheel Guide.......................................................43
Installing Cot Wheel Covers .............................................................47
Power-LOAD Installation Checklist ........................................................48
User Set Up Procedures ...................................................................50
User Controls and LED Indicators ............................................................51
Manual User Controls .....................................................................53
Power-PRO Cot User Controls...............................................................54
Using the Cot Control Switches ..........................................................54
Checking the Cot Battery Power Level .....................................................55
Powered Operations Instructions.............................................................56
Manual Operations Instructions..............................................................57
Operation Guide.........................................................................58
Operating Guidelines ..................................................................58
Checking the Battery Power Level ........................................................59
Charging the Battery ..................................................................59
Storing Power-LOAD ..................................................................59
Setting the Cot Load Height .............................................................59
Using a Non-Upgraded X-Frame Cot for a Mass Casualty Incident ................................60
Extending Power-LOAD from the Vehicle without a Cot .........................................60
Loading a Performance-PRO Cot into a Vehicle (Model 6085/6086 with the Power-LOAD Option) .........61
Unloading a Performance-PRO Cot from a Vehicle (Model 6085/6086 with the Power-LOAD Option) .......63
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Loading a Power-PRO Cot into a Vehicle (Model 6500/6506 & 6510/6516 with the Power-LOAD Option).....65
Unloading a Power-PRO Cot from a Vehicle (Model 6500/6506 & 6510/6516 with the Power-LOAD Option) ..67
Unloading a Cot From a Vehicle Manually after loading with Power-LOAD (Power-LOAD Power Loss or System
Error)..............................................................................69
Loading a Cot into a Vehicle Manually (Power-LOAD Power Loss or System Error) ....................71
Unloading a Cot from a Vehicle Manually ...................................................72
Removing a Cot from a Vehicle for Repair ..................................................73
Loading a Cot into a Vehicle Manually (Power-PRO Power Loss)..................................74
Cleaning...............................................................................76
Cleaning Procedure ...................................................................76
Cleaning Limitations...................................................................76
Removal of Iodine Compounds ...........................................................77
Preventative Maintenance..................................................................78
Regular Inspection and Adjustments .......................................................78
Maintenance Record......................................................................80
Quick Reference Replacement Parts List ......................................................81
Transfer Service Information ................................................................83
Transfer Removal.....................................................................83
Trolley Service Information .................................................................84
Trolley Removal ......................................................................84
Cover Removal and Replacement.........................................................86
Manual Release Button Assembly Removal and Replacement ....................................87
Control Board Assembly Removal and Replacement ...........................................88
Master On/Off Switch Replacement .......................................................89
Trolley Actuator Assembly Replacement ....................................................90
Hydraulics Assembly Removal and Replacement..............................................91
Hydraulic Cylinder Rod End Replacement...................................................93
Communication Board Replacement .......................................................94
Inductive Coil Replacement .............................................................95
Trolley Position Sensor (TPS) Replacement .................................................96
Flat Roller and V-Guide Roller Replacement .................................................97
Hydraulic Cylinder Removal and Replacement ...............................................98
Velocity Fuse Removal and Replacement ..................................................100
Non-Locking Manual Valve Removal and Replacement ........................................101
Hose Removal and Replacement ........................................................102
Pump/Motor Assembly Replacement......................................................103
Motor Cable Removal and Replacement ...................................................104
Motor Replacement ..................................................................105
Pressure Compensated Flow Control Valve Replacement ......................................106
Battery Replacement .................................................................107
Filling the Reservoir ..................................................................107
Anchor Service Information................................................................108
Primary Coil Replacement, Foot End .....................................................108
Primary Coil Replacement, Head End .....................................................111
Transfer Lock Bearing Removal and Replacement ...........................................113
Table of Contents
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Table of Contents
Troubleshooting Guide ...................................................................114
Power-LOAD Assembly ...................................................................126
Assembly Kit, Floor Plate - 6390-001-055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Assembly Kit, Power-LOAD - 6390-001-054....................................................130
Anchor Assembly .......................................................................131
Anchor Pawl Assembly, Head End...........................................................134
Anchor Plunger Assembly, Middle ...........................................................138
Transfer Assembly ......................................................................139
Foot End Fastener Assembly...............................................................145
Transfer Trolley Lock Assembly.............................................................146
Trolley Assembly .......................................................................147
Trolley Main Frame......................................................................152
Trolley/Transfer Interface Mechanism ........................................................167
Wing Assembly, Left .....................................................................168
Hydraulics Assembly.....................................................................169
Manifold Assembly ......................................................................170
Trolley Manual Release Assembly........................................................... 171
Trolley Arm Assembly ....................................................................17 2
Arm, Left .............................................................................173
Arm, Right ............................................................................17 4
Trolley Actuator Assembly - 6390-001-028 ....................................................175
Optional Wheel Guide....................................................................176
Optional Wheel Guide Assembly - 6390-001-017 ................................................177
EMC Information........................................................................ 178
Warranty .............................................................................181
Stryker EMS Return Policy .............................................................182
Return Authorization..................................................................182
Damaged Merchandise ...............................................................182
International Warranty Clause...........................................................182
Patent Information ...................................................................182
Recycling Passport......................................................................183
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Definitions
WARNING/CAUTION/NOTE DEFINITION
The words WARNING, CAUTION and Note carry special meanings and should be carefully reviewed.
WARNING
Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe
potential serious adverse reactions and safety hazards.
CAUTION
Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the
user or patient or damage to the equipment or other property. This includes special care necessary for the safe and
effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or
misuse.
Note
Provides special information to make maintenance easier or important instructions clearer.
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Introduction
This manual is designed to provide instructions for the operation and maintenance of the Stryker Model 6390 Power-
LOAD™. Read it thoroughly before installing or using the equipment or beginning any maintenance on it.
PRODUCT DESCRIPTION
The Stryker Model 6390 Power-LOAD™ power-loading cot fastener system is designed to lift, lower, or steer compatible
ambulance cots into and out of an emergency transport vehicle. When the cot is securely attached to the system,
a battery powered hydraulic system assists the operators in loading and unloading a cot. The system also secures
the compatible ambulance cot within the vehicle for patient transportation purposes. When the cot is secured in the
transport position, Power-LOAD inductively charges compatible model 6506 Power-PRO™ XT and 6516 Power-PRO™
IT ambulance cots. In the event of power loss, the system remains functional for securing the cot within the vehicle.
INTENDED USE OF PRODUCT
Power-LOAD is intended to assist with loading and unloading of a compatible wheeled stretcher (ambulance cot) to
and from a transport vehicle and to secure the ambulance cot during transport. The device has a maximum safe
working load of 870 lb (395 kg), which includes the weight of the ambulance cot, patient, and equipment attached to
the cot (such as oxygen bottles, monitors, and pumps). The intended users of the device are trained professionals,
including emergency medical service and medical care center personnel, as well as medical first responders, service
technicians and installers. The expected service life of the product is 7 years.
CONTRAINDICATIONS
None known.
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Introduction
IMPORTANT CONTACT INFORMATION
For information about Federal Ambulance Specification KKK−A−1822F, contact:
Chief, Automotive & Commodity Management Branch (QMDAA)
Office of Motor Vehicle Management
General Services Administration
2200 Crystal Drive, Suite 1006
Arlington, VA 22202
Telephone: 703-605-2277
For more information about AMD standards, contact:
Ambulance Manufacturers Division
(National Truck Equipment Association)
37400 Hills Tech Drive
Farmington Hills, MI 48331−3414
STRYKER CONTACT INFORMATION
Contact Stryker Customer Service or Technical Support at (800) 327-0770.
Stryker Medical
3800 E. Centre Avenue
Portage, MI 49002
USA
Please have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical
Support. Include the serial number in all written communication.
SERIAL NUMBER LOCATION
A
Figure 2: Serial Number Location
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Introduction
SPECIFICATIONS
Safe Working Load
Note: Safe Working Load represents the sum of
the cot total weight and patient
870 lb 395 kg
Maximum Lift Capacity (patient and accessories) 700 lb 318 kg
Overall Length/Minimum Length/Width 95 in / 89.5 in / 24.5 in 241 cm / 228 cm / 62 cm
Weight
Floor Plate Assembly 16.5 lb 7.5 kg
Anchor Assembly 23 lb 10.5 kg
Transfer Assembly 67 lb 30.5 kg
Trolley Assembly 105 lb 48 kg
Minimum Operators Required for Loading/
Unloading an Occupied Cot
2
Minimum Operators Required for Loading/
Unloading an Unoccupied Cot
1
Recommended Loading Height 22 in to 36 in 56 cm to 91 cm
Hydraulic Oil Mobil Mercon®V Blend ATF Oil (6500-001-293)
Note: See the Mobil Mercon®V Blend ATF Oil material
safety data sheet (MSDS) for safety information.
Electrical Requirements 12.8V-15.6V , 15A fuse/breaker, 2 conductor 10 AWG
cable
Battery Duty Cycle, Charging 100%
Battery Duty Cycle, Loading 10% (33 sec On / 5 min Off)
Battery 12V , 5 Ah Lead Acid Battery (6390-001-468)
Fuse LITTELFUSE 0496060.ZXD-UL
Standards ANSI/AAMI ES60601-1 (2005, 3rd ed.) and CAN/
CSA-C22.2 No. 60601-1 (2008) SAE J3027
BS EN 1789:2007 AS/NZS 4535:1999 KKK-A-1822F
Stryker reserves the right to change specifications without notice. Patents pending.
The yellow and black color scheme is a proprietary trademark of Stryker Corporation.
Stryker hereby declares that this Power-LOAD™ cot fastening system (model 6390) is in compliance with the essential
requirements and other relevant provisions of Directive 1999/5/EC. A copy of the original declaration of conformity can
be obtained by contacting Stryker Medical at 3800 E. Centre Ave. Portage, MI 49002 Attn. Regulatory Affairs.
WARNING
• Do not operate Power-LOAD using a voltage inconsistent with the rating on the unit.
• To avoid the risk of equipment damage or smoke hazard, do not use Power-LOAD above its duty cycle.
• To ensure performance and prevent power hazards, connect Power-LOAD to a 12.8V-15.6V DC vehicle circuit that
is on a 15A fuse/breaker. Do not connect Power-LOAD to a 24V DC vehicle circuit.
• Power-LOAD operates at 13.56 MHz when using Power-LOAD controls with a powered cot (Power-PRO XT or
Power-PRO IT) that could interfere with other equipment that operate at this frequency band.
• To meet SAE J3027 and AS/NZS 4535:1999 crash-test standards with the use of a crash-rated fastener, such
as Power-LOAD (Model 6390), you must install the X-restraint package (6500-001-430) and knee gatch bolster
mattress (6500-002-150) on your Power-LOAD compatible cot. To meet BS EN 1789:2007 and AS/NZS 4535:1999
crash-test standards with the use of a crash-rated fastener, such as Power-LOAD (Model 6390), you must install
the G-rated restraint package (6500-002-030) and knee gatch bolster mattress (6500-002-150) on your Power-
LOAD compatible cot. Call Stryker Customer Service USA at 1-800-327-0770 for availability and pricing. Power-
LOAD does not meet SAE J3027, BS EN 1789:2007, or AS/NZS 4535:1999 crash-test standards for use with
the Power-LOAD compatible model 6510 or 6516 Power-PRO IT cot and does not meet SAE J3027 or AS/NZS
4535:1999 crash test standards for use with the 6085 or 6086 Performance-PRO XT.
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CAUTION
• Changes or modifications to the Power-LOAD system not expressly approved by Stryker could void the user’s
authority to operate the system.
• This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at their expense. In the event of
interference, please relocate or reorient the Power-LOAD system or interfering product.
• This device complies with Part 18 of the FCC Rules. In the event of interference, relocate or reorient the Power-
LOAD system or interfering product.
Notes:
• This device is compliant to European Directive 2011/65/EU Restriction of Hazardous Substances (RoHS) as it does
not contain any of the restricted substances in excess of the acceptable threshold in electrical and electronic
equipment.
• This device is considered an “article” as defined in Article 3(3) of the European Registration, Evaluation, Authorization
and restriction of Chemicals (REACH) Regulation (EC) 1907/2006, and it does not release substances under its
normal use. Suppliers of articles are not required to register with the European Chemicals Agency (ECHA), but
must provide recipients with information on Substances of Very High Concern (SVHC) if those are present above
a concentration limit of 0.1 % weight on an article level. Based on a diligent review of information provided by our
suppliers, this device does not contain above 0.1% weight (w/w) threshold of any (SVHC) as listed by the ECHA as
of the 30MAR2010 release. Stryker will continue to monitor REACH regulations for any SVHC that may be included
in subsequent ECHA candidate lists and will communicate this information to customers.
Introduction
SPECIFICATIONS (CONTINUED)
Environmental Conditions Operation Storage and Transportation
Temperature
130 °F
(54 °C)
-30 °F
(-34 °C)
158 °F
(70 °C)
-30 °F
(-34 °C)
Relative Humidity
93%
0%
93%
0%
Atmospheric Pressure
1060 hPa
700
1060 hPa
700
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Summary of Safety Precautions
Carefully read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.
WARNING
• Do not operate Power-LOAD using a voltage inconsistent with the rating on the unit.
• To avoid the risk of equipment damage or smoke hazard, do not use Power-LOAD above its duty cycle.
• To ensure performance and prevent power hazards, connect Power-LOAD to a 12.8V-15.6V DC vehicle circuit that
is on a 15A fuse/breaker. Do not connect Power-LOAD to a 24V DC vehicle circuit.
• Power-LOAD operates at 13.56 MHz when using Power-LOAD controls with a powered cot (Power-PRO XT or
Power-PRO IT) that could interfere with other equipment that operate at this frequency band.
• To meet SAE J3027 and AS/NZS 4535:1999 crash-test standards with the use of a crash-rated fastener, such
as Power-LOAD (Model 6390), you must install the X-restraint package (6500-001-430) and knee gatch bolster
mattress (6500-002-150) on your Power-LOAD compatible cot. To meet BS EN 1789:2007 and AS/NZS 4535:1999
crash-test standards with the use of a crash-rated fastener, such as Power-LOAD (Model 6390), you must install
the G-rated restraint package (6500-002-030) and knee gatch bolster mattress (6500-002-150) on your Power-
LOAD compatible cot. Call Stryker Customer Service USA at 1-800-327-0770 for availability and pricing. Power-
LOAD does not meet SAE J3027, BS EN 1789:2007, or AS/NZS 4535:1999 crash-test standards for use with
the Power-LOAD compatible model 6510 or 6516 Power-PRO IT cot and does not meet SAE J3027 or AS/NZS
4535:1999 crash test standards for use with the 6085 or 6086 Performance-PRO XT.
• Power-LOAD is designed to be compatible with the Performance-PRO XT, Power-PRO XT, and Power-PRO IT cots
with the Power-LOAD option only. In certain situations, you can use Power-LOAD as a standard antler for most
X-frame cots, but a rail clamp assembly is required for all cots without the Power-LOAD option.
• It is the responsibility of the cot operator to ensure that the cot being used in the Stryker Model 6390 Power-LOAD
system is a Power-LOAD compatible cot. Injury may result if a non-compatible cot is used in the Stryker Model
6390 Power-LOAD system.
• Improper installation can result in injury. Install the Stryker Model 6390 Power-LOAD system as described in this
manual. Ensure that, at a minimum, your configuration with Power-LOAD is tested to meet the National Truck
Equipment Association/Ambulance Manufacturer’s Division Standard 004, Litter Retention System Static Test
(AMD-004).
• Take special precautions regarding electromagnetic compatibility (EMC) when using medical electrical equipment
like Power-LOAD. Install and place Power-LOAD into service according to the EMC information in this manual.
Portable and mobile RF communications equipment can affect the function of Power-LOAD.
• The use of accessories, transducers and cables other than those specified, with the exception of transducers
and cables sold by Stryker as replacement parts for internal components may result in increased emissions or
decreased immunity of the Power-LOAD system.
• The Power-LOAD system and the Power-PRO cot should not be used adjacent to or stacked with other equipment.
If adjacent or stacked use is necessary, observe the Power-LOAD system to verify normal operation in the
configuration in which it will be used.
• Power-LOAD operates at the following frequencies: 70 - 125 kHz for inductive charging and 13.56 MHz±7 kHz,
Amplitude Modulated (OOK), ERP: -82.37 dBm. The Power-LOAD system may be interfered with by other
equipment, even if that other equipment complies with CISPR emission requirements.
• To avoid the risk of personal injury or equipment damage during installation, properly secure the item that you
are cutting and be aware of the area around your cutting location. Always wear appropriate eye protection while
operating a saw.
• During installation, always wear safety glasses and a face mask while operating a router.
• To avoid the risk of personal injury or vehicle damage, be aware of items around and below the electrical inlet during
floor plate installation. Consult the vehicle manufacturer before installing. Make sure that you do not damage or
interfere with brake lines, oxygen lines, fuel lines, fuel tank or electrical wiring of the vehicle.
• Ensure that all gaps to the exterior of the vehicle are sealed to prevent exhaust fumes from entering the vehicle
patient compartment.
• To prevent exhaust fumes from entering the vehicle patient compartment, route the drain tube under the vehicle
away from the exhaust system.
• To avoid the risk of personal injury or vehicle damage, be aware of items around and below the anchor-to-vehicle
cable during floor plate installation.
• Failure to install the safety hook can cause injury to the patient or operator. Install and use the safety hook as
described in this manual.
• Inadequate bumper clearance could result in patient or operator injury.
• To avoid the risk of injury, two installers are required when lifting and positioning the transfer assembly.
• To avoid the risk of injury, keep hands and fingers clear of all moving mechanisms.
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Summary of Safety Precautions
WARNING (CONTINUED)
• To avoid the risk of injury, two installers are required when lifting and positioning the trolley assembly.
• To avoid the risk of patient injury, adjust the cot load wheel height to match the vehicle deck height as described
in the appropriate cot operations/maintenance manual for your cot model.
• Improper usage of the Power-LOAD system or any accessory can cause injury to the patient or operator. Operate
the Power-LOAD system and accessories only as described in the manuals. Usage of this product in any other
way becomes the complete responsibility of the owner or user.
• For manual operations, the operator must support the weight at the foot end of the cot.
• Failure to ensure proper Power-LOAD functionality prior to use may result in patient and/or operator injury.
• Use caution while moving around in the vehicle patient compartment to avoid tripping on Power-LOAD.
• To avoid the risk of operator and/or patient injury, use caution when operating Power-LOAD in adverse weather
conditions (for example, rain, ice, snow).
• Entanglement in powered cot and/or Power-LOAD mechanisms can cause serious injury. Operate the cot and/or
Power-LOAD only when all persons are clear of the mechanisms.
• Practice loading and unloading the cot with Power-LOAD until operation of the product is fully understood. Improper
use can cause injury.
• Do not allow untrained personnel to assist in the operation of Power-LOAD. Untrained technicians/personnel can
cause injury to the patient or themselves.
• To reduce the risk of patient injury and/or equipment damage, do not drive the vehicle with the trolley in the mid
position. This position does not lock and is not intended for driving.
• Power-LOAD is only an assisting device. Operators are responsible for evaluating each situation to determine how
to distribute and lift the weight being transported. Always use both hands when handling the cot.
• When handling weights over 400 lb (181 kg), ensure there are enough operators to handle the forces required for
loading or unloading. To increase safety, users should attempt to perform loading or unloading on flat surfaces.
For 36 in (91 cm) vehicle deck heights, you may need to use the manual release button on the Power-LOAD control
panel or the manual cot release handles at the head end of Power-LOAD to manually unload.
• Keep hands and extremities clear of the Power-LOAD trolley lifting arms and the cot base during powered loading
and unloading.
• Return damaged batteries to a service center for recycling. Do not dispose of as unsorted municipal waste. Refer
to your local distributor for return and/or collection systems available in your country.
• To reduce the risk of electric shock, do not remove the battery when Power-LOAD is in operation.
• Before servicing Power-LOAD, unplug the shoreline (if applicable), disconnect the vehicle battery, press the main
power button to turn the unit off, and then place the trolley into the loading position.
• Do not press the main power button to turn the unit off during normal use as it will prevent battery charging.
• To prevent the rail jaws from releasing the cot frame, the space between the rail clamp and the rail stationary jaw
must never exceed 1 in (2.5 cm). To prevent the rail jaws from releasing the cot frame and causing possible injury
to the patient or user, the rail clamp must not overlap the red adjustment limit label on the rail tube.
• The rail clamp fastener closes with a strong spring action. To avoid injury, do not use hand or fingers to press the
release button when the rail jaws are open.
• Loading and/or unloading an occupied cot into a vehicle requires a minimum of two (2) trained operators.
• Make sure that all occupants enter the vehicle patient compartment after the Power-LOAD compatible cot has
been loaded into the vehicle patient compartment.
• When unloading the cot, ensure that the cot base is extended before pressing any buttons on the Power-LOAD
control panel.
• As the cot is unlocked for removal from the vehicle patient compartment, the Power-LOAD lifting arms will slightly
raise the cot. If the lifting arms do not raise the cot, then the operators must be ready to accept the entire weight
of the cot and patient to avoid injury.
• When unloading a cot from the vehicle patient compartment while Power-LOAD is experiencing a power loss or
system error, the operators must be ready to accept the entire weight of the cot and patient.
• Removing a cot from a vehicle for repair requires a minimum of two (2) trained operators.
• Always press the main power button to turn the unit off before service or cleaning.
• When cleaning, use any appropriate personal safety equipment, such as goggles or respirator, to avoid the risk
of inhaling contagion. Use of power washing equipment can aerate contamination collected during the use of the
unit.
• SOME CLEANING PRODUCTS ARE CORROSIVE IN NATURE AND MAY CAUSE DAMAGE TO THE PRODUCT IF
USED IMPROPERLY. If the products described above are used to clean Stryker patient care equipment, measures
must be taken to insure the units are wiped with clean water and thoroughly dried following cleaning. Failure
to properly rinse and dry the units will leave a corrosive residue on the surface of the units, possibly causing
premature corrosion of critical components.
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Summary of Safety Precautions
involved in a accident may be damaged, possibly causing failure to operate properly.
• While servicing or installing covers, do not pinch cables.
• Use only Mobil Mercon®V Blend ATF Oil (6500-001-293) in the specified quantity. Do not overfill the reservoir
with oil. See the Mobil Mercon®V Blend ATF Oil material safety data sheet (MSDS) issued by the manufacturer
for safety information (Exxon Mobil Corporation, 1-(800) 947-9147, http://www.exxon.com, http://www.mobil.com,
product code: 20103020B010, 525147-00, 97X826).
CAUTION
• Changes or modifications to the Power-LOAD system not expressly approved by Stryker could void the user’s
authority to operate the system.
• This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at their expense. In the event of
interference, please relocate or reorient the Power-LOAD system or interfering product.
• This device complies with Part 18 of the FCC Rules. In the event of interference, relocate or reorient the Power-
LOAD system or interfering product.
• When installing the anchor assembly, ensure that the wires rest inside of the floor plate assembly channel and are
not pinched by the anchor assembly.
• When installing the transfer assembly, slowly slide the transfer assembly to avoid breaking the cot inductive charge
housing.
• To avoid the risk of vehicle damage, be aware of items around your selected drill hole locations during installation.
• The manual overrides allow the Power-LOAD system to move freely.
• To avoid the risk of equipment damage, do not slam the cot into the trolley when loading.
• To avoid the risk of equipment damage, do not push the cot into the vehicle patient compartment until the cot base
is fully retracted.
• Do not let go of the manual release until the cot locks into position at the foot end. If you let go too early, then the
cot base may prevent the cot from properly locking into Power-LOAD.
• DO NOT STEAM CLEAN OR ULTRASONICALLY CLEAN THE UNIT.
• Maximum water temperature should not exceed 180°F/82°C.
• Allow unit to air dry prior to use.
• Maximum water pressure should not exceed 1500 psi/130.5 bar. If a hand held wand is being used to wash the
unit, the pressure nozzle must be kept a minimum of 24 inches (61 cm) from the unit.
• When hosing down or power washing the unit, do not spray directly underneath the trolley up into the trolley
mechanism or water could gain ingress into the trolley housing which could accelerate long-term corrosion and
degrade operation.
• Failure to comply with these instructions may invalidate any/all warranties.
• To reduce the risk of damage to the electronics assembly, ESD precautions should be taken when handling the
control board. For more information about ESD protection, contact Stryker Technical Support at (800) 327-0770.
• While replacing the rollers, make sure that the trolley is on a flat and level work surface. Pay attention to the trolley
positioning when loosening or tightening the pivot bolts.
• When replacing the motor, damage may occur if motor armature or stator are bumped around.
• When replacing the battery, do not touch the negative and positive battery terminals together on any metal surface.
WARNING (CONTINUED)
To avoid the risk of injury, replace Power-LOAD if it has been involved in an accident. A fastener that has been
•
20 6390-309-001 REV D www.stryker.com
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Cot Compatibility Information
The Stryker Model 6390 Power-LOAD system is designed to be fully compatible with cots with the Power-LOAD
compatible option only. Cots which currently meet these specifications are:
• Model 6085 Performance-PRO™ XT with the Power-LOAD compatibility kit (6085-700-010)
• Model 6086 Performance-PRO™ XT with the Power-LOAD option or compatibility kit (6086-700-001)
• Model 6500 Power-PRO™ XT with the Power-LOAD compatibility kit (6500-700-049)
• Model 6506 Power-PRO™ XT with the Power-LOAD option or compatibility kit (6506-700-001)
• Model 6510 Power-PRO™ IT with the Power-LOAD compatibility kit (6510-700-001)
• Model 6516 Power-PRO™ IT with the Power-LOAD option or compatibility kit (6516-700-001)
WARNING
• Power-LOAD is designed to be compatible with the Performance-PRO XT, Power-PRO XT, and Power-PRO IT cots
with the Power-LOAD option only. In certain situations, you can use Power-LOAD as a standard antler for most
X-frame cots, but a rail clamp assembly is required for all cots without the Power-LOAD option.
• It is the responsibility of the cot operator to ensure that the cot being used in the Stryker Model 6390 Power-LOAD
system is a Power-LOAD compatible cot. Injury may result if a non-compatible cot is used in the Stryker Model
6390 Power-LOAD system.
• To meet BS EN 1789:2007 and AS/NZS 4535:1999 crash-test standards with the use of a crash-rated fastener, such
as Power-LOAD (Model 6390), you must install the EMS restraint package (6500-002-030) and knee gatch bolster
mattress (6500-002-150) on your Power-LOAD compatible cot. Call Stryker Customer Service USA at 1-800-327-
0770 for availability and pricing. Power-LOAD does not meet BS EN 1789:2007 or AS/NZS 4535:1999 crash-test
standards for use with the Power-LOAD compatible model 6510 or 6516 Power-PRO IT cot and does not meet AS/
NZS 4535:1999 crash test standards for use with the 6085 or 6086 Performance-PRO XT.
Other manuals for 6390
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