Stryker 6390 Manual

2015/02 D.0 6390-309-001 REV D www.stryker.com
Power-LOAD™
Cot Fastener System
6390
Operations/Maintenance Manual

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Symbols
Refer to instruction manual/booklet
Operating instructions
CE Mark
Manufacturer
Safe working load
Class II electrical equipment: equipment in which protection against electric shock does not rely
on basic insulation only, but in which additional safety precautions such as double insulation or
reinforced insulation are provided, there being no provision for protective earthing or reliance upon
installation conditions.
Direct current
General warning sign
Caution
Warning; Crushing of hands
Warning; non-ionizing radiation
Dangerous voltage
Medical Equipment Recognized by Underwriters Laboratories LLC With Respect to Electric Shock,
Fire, and Mechanical Hazards only in accordance with ANSI/AAMI ES60601-1: 2005 and CAN/
CSA-C22.2 No. 60601-1:08.
IPX6 Protection from powerful water jets
The Rechargeable Battery Recycling Corporation (RBRC) is a non-profit, public service organization
that promotes the recycling of portable rechargeable batteries. Batteries must be delivered to a
battery collection site. Visit the RBRC website (www.rbrc.org) to find a nearby collection site or call
the phone number shown on the recycling symbol.

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In accordance with European Directive 2012/19/EU on Waste Electrical and Electronic Equipment,
this symbol indicates that the product must not be disposed of as unsorted municipal waste, but
should be collected separately. Refer to your local distributor for return and/or collection systems
available in your country.
This device complies with Part 18 of the FCC Rules
or
THIS SIDE
UP
This way up
Note: “THIS SIDE UP” verbiage is provided for the domestic market and is duplicate information as
the international symbol is also provided.
Keep dry
5
Do not stack more than five high
Date of manufacture
Serial number
Catalog/model number
1122VV
12V DC battery powered
Battery duty cycle (charging): 100%
<33s >300s Battery duty cycle (loading): 10% (less than 33 seconds on, more than 300 seconds off)
Battery duty cycle (charging): 100%
Fragile
Two person lift
European authorized representative
U.S.A. English text below this symbol is intended for USA audiences only
50 Approved by independent communications authority of South Africa
Symbols

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Registered in United Arab Emirates by the Telecommunications Regulatory Authority
Product complies with applicable EMC standards in Australia/New Zealand
Box manufacturer’s certificate - this packaging box has minimum edge crush test value of 82 lbs/in.
Box manufacturer’s certificate - this packaging box has minimum edge crush test value of 51 lbs/in.
Symbols

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Table of Contents
Symbols................................................................................3
Definitions .............................................................................10
Warning/Caution/Note Definition ..........................................................10
Introduction ............................................................................11
Product Description ...................................................................11
Intended Use of Product................................................................11
Product Illustration ....................................................................12
Important Contact Information ...........................................................13
Stryker Contact Information .............................................................13
Serial Number Location ................................................................13
Specifications .......................................................................14
Summary of Safety Precautions .............................................................16
Pinch Points ........................................................................19
Cot Compatibility Information ...............................................................20
Installation Set Up Procedures ..............................................................21
Floor Plate Assembly Installation Component Checklist .........................................21
Power-LOAD Assembly Installation Component Checklist .......................................22
Optional Wheel Guide Assembly Installation Component Checklist ................................23
Quality System Regulation for Installation ......................................................24
Quality System Regulation ..............................................................24
Floor Plate Installation Guidelines ............................................................25
Installation Guide ........................................................................27
Installing the Floor Plate................................................................27
Installing the Power-LOAD System ........................................................33
Installing The Optional Wheel Guide.......................................................43
Installing Cot Wheel Covers .............................................................47
Power-LOAD Installation Checklist ........................................................48
User Set Up Procedures ...................................................................50
User Controls and LED Indicators ............................................................51
Manual User Controls .....................................................................53
Power-PRO Cot User Controls...............................................................54
Using the Cot Control Switches ..........................................................54
Checking the Cot Battery Power Level .....................................................55
Powered Operations Instructions.............................................................56
Manual Operations Instructions..............................................................57
Operation Guide.........................................................................58
Operating Guidelines ..................................................................58
Checking the Battery Power Level ........................................................59
Charging the Battery ..................................................................59
Storing Power-LOAD ..................................................................59
Setting the Cot Load Height .............................................................59
Using a Non-Upgraded X-Frame Cot for a Mass Casualty Incident ................................60
Extending Power-LOAD from the Vehicle without a Cot .........................................60
Loading a Performance-PRO Cot into a Vehicle (Model 6085/6086 with the Power-LOAD Option) .........61
Unloading a Performance-PRO Cot from a Vehicle (Model 6085/6086 with the Power-LOAD Option) .......63

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Loading a Power-PRO Cot into a Vehicle (Model 6500/6506 & 6510/6516 with the Power-LOAD Option).....65
Unloading a Power-PRO Cot from a Vehicle (Model 6500/6506 & 6510/6516 with the Power-LOAD Option) ..67
Unloading a Cot From a Vehicle Manually after loading with Power-LOAD (Power-LOAD Power Loss or System
Error)..............................................................................69
Loading a Cot into a Vehicle Manually (Power-LOAD Power Loss or System Error) ....................71
Unloading a Cot from a Vehicle Manually ...................................................72
Removing a Cot from a Vehicle for Repair ..................................................73
Loading a Cot into a Vehicle Manually (Power-PRO Power Loss)..................................74
Cleaning...............................................................................76
Cleaning Procedure ...................................................................76
Cleaning Limitations...................................................................76
Removal of Iodine Compounds ...........................................................77
Preventative Maintenance..................................................................78
Regular Inspection and Adjustments .......................................................78
Maintenance Record......................................................................80
Quick Reference Replacement Parts List ......................................................81
Transfer Service Information ................................................................83
Transfer Removal.....................................................................83
Trolley Service Information .................................................................84
Trolley Removal ......................................................................84
Cover Removal and Replacement.........................................................86
Manual Release Button Assembly Removal and Replacement ....................................87
Control Board Assembly Removal and Replacement ...........................................88
Master On/Off Switch Replacement .......................................................89
Trolley Actuator Assembly Replacement ....................................................90
Hydraulics Assembly Removal and Replacement..............................................91
Hydraulic Cylinder Rod End Replacement...................................................93
Communication Board Replacement .......................................................94
Inductive Coil Replacement .............................................................95
Trolley Position Sensor (TPS) Replacement .................................................96
Flat Roller and V-Guide Roller Replacement .................................................97
Hydraulic Cylinder Removal and Replacement ...............................................98
Velocity Fuse Removal and Replacement ..................................................100
Non-Locking Manual Valve Removal and Replacement ........................................101
Hose Removal and Replacement ........................................................102
Pump/Motor Assembly Replacement......................................................103
Motor Cable Removal and Replacement ...................................................104
Motor Replacement ..................................................................105
Pressure Compensated Flow Control Valve Replacement ......................................106
Battery Replacement .................................................................107
Filling the Reservoir ..................................................................107
Anchor Service Information................................................................108
Primary Coil Replacement, Foot End .....................................................108
Primary Coil Replacement, Head End .....................................................111
Transfer Lock Bearing Removal and Replacement ...........................................113
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Table of Contents
Troubleshooting Guide ...................................................................114
Power-LOAD Assembly ...................................................................126
Assembly Kit, Floor Plate - 6390-001-055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Assembly Kit, Power-LOAD - 6390-001-054....................................................130
Anchor Assembly .......................................................................131
Anchor Pawl Assembly, Head End...........................................................134
Anchor Plunger Assembly, Middle ...........................................................138
Transfer Assembly ......................................................................139
Foot End Fastener Assembly...............................................................145
Transfer Trolley Lock Assembly.............................................................146
Trolley Assembly .......................................................................147
Trolley Main Frame......................................................................152
Trolley/Transfer Interface Mechanism ........................................................167
Wing Assembly, Left .....................................................................168
Hydraulics Assembly.....................................................................169
Manifold Assembly ......................................................................170
Trolley Manual Release Assembly........................................................... 171
Trolley Arm Assembly ....................................................................17 2
Arm, Left .............................................................................173
Arm, Right ............................................................................17 4
Trolley Actuator Assembly - 6390-001-028 ....................................................175
Optional Wheel Guide....................................................................176
Optional Wheel Guide Assembly - 6390-001-017 ................................................177
EMC Information........................................................................ 178
Warranty .............................................................................181
Stryker EMS Return Policy .............................................................182
Return Authorization..................................................................182
Damaged Merchandise ...............................................................182
International Warranty Clause...........................................................182
Patent Information ...................................................................182
Recycling Passport......................................................................183

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Definitions
WARNING/CAUTION/NOTE DEFINITION
The words WARNING, CAUTION and Note carry special meanings and should be carefully reviewed.
WARNING
Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe
potential serious adverse reactions and safety hazards.
CAUTION
Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the
user or patient or damage to the equipment or other property. This includes special care necessary for the safe and
effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or
misuse.
Note
Provides special information to make maintenance easier or important instructions clearer.