stud welding products StudPro LiteXI User manual

OPERATOR’S MANUAL
StudPro LiteXI
Pin Welder
WWW.STUDWELDPROD.COM
800-252-1919

CONTENTS
Descripon Pages
󶐊  1
 2
󵤇󵤄󶐊󵼏󶋁 3
 4-5
󶐊󵼏 6-8
 9-11
 12
WWW.STUDWELDPROD.COM
800-252-1919



Read the safety noces before operang welder
Electrical
• 󶐊
equipmentmust be disconnected from all incoming power
when servicingDo not operate the equipment with the outer
cover removed or with the case open.
• 
• 󵘍

• 󵔄󶐊
󵄕
󵄕 
Fire
• 󶈕
󶌕 
Personal Safety
• 󵔄󶐊󶘆
󵔄󶐊 
• 
󵔄󶐊󶘆
• 
󶐊
• 󵰂󶐕󵘊󶈆󵔄󶐊󶘆
󶌕󵘊󶈆󵔙󶐊 
Maintenance
• 
󶐊󵔄󶐊

Training
• 

• 󶐊
Installaon
• 󶐊
• 󵘇󵤄 
• 
• 󶐊
SAFETY
FIRE HAZARD
FROM SPARKS

WWW.STUDWELDPROD.COM
800-252-1919

Model: StudPro LiteXI
StudPro LiteXI


Specicaons
Features
•󶐊
•󶐊
•

•

•󶈂󶐊
•󵼕

•󵔄󶐊󵄕

•󵄊󶈇󵔇󵘊
•󶐊
󶐊
•󶐊󵜖
󵔇󵘊
•
󵄕
•󵘊

SPECS StudPro LiteXI
 

 
 
 

 
 
 
󵘊󵄕󶐊󵘊󵄕
SPECIFICATIONS AND FEATURES

WWW.STUDWELDPROD.COM
800-252-1919

PRODUCT COMPONENTS




Top Panel
Top Open View


WWW.STUDWELDPROD.COM
800-252-1919

PRODUCT COMPONENTS
󵔄󶐊 
󵔄󶐊 
󶐊



Front Panel View
Side Panel View

WWW.STUDWELDPROD.COM
800-252-1919

SCREEN OPERATION




Stud Preset Screen
Voltage Preset Screen








󵰆󵌕 

󵰆󵌕

WWW.STUDWELDPROD.COM
800-252-1919

SCREEN OPERATION
Stud Counter Screen
Reseng the Stud Counter

•󵼕
•󵘊󵴂󶐊
•
•󵘊


WWW.STUDWELDPROD.COM
800-252-1919

Screen Status Indicators
SCREEN OPERATION
Status Indicator
Status
Indicator Descripon Soluon
 






󵘇󵤄󵤆



 
󳄄󶐊󶘂 
󶐊󶣁󵰊󵴊󶐊
This protec-
on only acvates when the set point of the welder
is above 85V. Below 85V there is no limitaon to the
duty cycle of the unit.
 



󵔄󶐊󶐊 
 
󵔄󶐊




WWW.STUDWELDPROD.COM
800-252-1919

Connecng the Welding Leads
 

Failure
to properly make these connections could result in damage to the connectors.
 


 

Connecng the Ground Clamp
 
󶐊󵔄󶐊
 󳄕
SETUP AND WELDING
Control󵔄󶐊 
Gun
󵔄󶐊 
Ground󵔄󶐊

WWW.STUDWELDPROD.COM
800-252-1919

Selecng the Proper Stud Collet (Stud Holder)
󵴂󶐕󵔓

 

 

 


CD Stud Gun Setup
 



 



 

 󶐊󶐊

 󶌆󶐕
󶌆󶐕󶌆󶐕

 󶌆󶐕󵄕


SETUP AND WELDING



Adjustment Cap
Tension Indicator


WWW.STUDWELDPROD.COM
800-252-1919

Powering On the Welder
all of the previous setup steps 
 
 
 
Voltage Selecon
•
Fine tuning the volt-
age for each applicaon from this starng point is recommended.
•󶐊
󵔕󶐊+- 
•󵔄󶐊


Tesng the Weld Sengs
 󳄇󶐆
󵄕
󶌆󶐕
 
 󵰐󵌂󶐊
󵘍
 󶐊󵘕
For maximum collet life remove the
stud gun from the welded stud by pulling the stud gun straight o of the welded stud.
 
󶐊󵘍󵄏
󵤕󵤐󵘍

Inspecng the Weld
 󵤇󵤄󵄏󵰂󶐕
󵰂󶐕
 󵘍󵄔󵘍󵄏
󵘍󵄔󵘍󵄏
󵼔󵤕
SETUP AND WELDING

WWW.STUDWELDPROD.COM
800-252-1919

CD GUN EXPLODED VIEW

WWW.STUDWELDPROD.COM
800-252-1919

“B” COLLETS
STUD DIA PART NO.
3 MM CDB - 003M
14 GA CDB - 008
12 GA & #4 CDB - 010
1/8 GA & #5 CDB - 012
10 GA & #6 CDB - 013
4 MM CDB - 004M
#8 CDB - 015
#10 CDB - 018
5 MM CDB - 005M
6 MM CDB - 006M
.215 CDB - 021
1/4 CDB - 025
5/16 CDB - 031
8 MM CDB - 008M
3/8 CDB - 037
10 MM CDB - 010M
SOYER COLLETS
STUD DIA. PART NO.
#6 CDBS - 013
4 MM CDBS - 004M
#8 CDBS - 015
#10 CDBS - 018
5 MM CDB S- 005M
6 MM CDBS - 006M
1/4 CDBS - 025
5/16 CDBS - 031
CAPACITOR DISCHARGE ACCESSORIES
3/8 DIA
1- 3/8
1.781
.390
PAGE 16
125
LENGTH DIA. PART NO.
7” 5/16 L- 03107
9” 5/16 L- 03109
14” 5/16 L- 03114
18” 5/16 L- 03118
CD WELDING LEGS
5/16 LEG WASHER
5/16 LEG SCREW
3/8 LEG WASHER
3/8 LEG SCREW
L- 031 -2
L- 037 -1
L- 037 -2
L- 031 -1

CAPACITOR DISCHARGE ACCESSORIES
ONE PIECE CONTACT/MAGNETIC CHUCK
PART NO.
039 - 613
“B” COLLETS PROTECTOR
STUD SIZE PART NO.
14 GA X 12 GA 028 - 837
10 GA 028 - 838
BODY ONLY 028 - 836
12 GA INSER T 028 - 834
10 GA INSERT 028 - 835
“B” STOP
STUD STOP
LENGTH LENGTH PART NO.
1/4 1- 1/4 033 - 781
3/8 1- 1/8 033 - 782
1/2 1” 033 - 783
5/8 7/8 033 - 784
3/4 3/4 033 - 785
7/8 5/8 033 - 775
1” 1/2 033 - 776
1-
1/8 3/8 033 - 777
1-
1/4 1/4 033 - 778
1-
3/8 (BUTTON STOP) 1/8 033 - 779
UNIVERSAL 033 - 780
SHORT BUTTON STOP
UNIVERSAL “B” STOP
MAGNETIC CHUCK
PART NO. DESCRIPTION
035 - 301 COMPLETE ASSY
017 - 633 MAGNET ONLY
029 - 615 CONDUCTOR PLATE
039 - 609 INSU L. TUBE
039 - 610 INSUL. DISC
SCREW 10 - 32 X 7/8
126

TEMPLATE TUBE ADAPTOR
STUD RANGE PART NO.
14 GA – #6 033 - 764
#8 – 3/8 033 - 765
STANDARD SPARK SHIELD
STUD DIA.
X DEPTH PART NO.
#4 X 1/4 CI - 010 - 025
#4 X 3/8 CI - 010 - 037
#4 X 1/2 CI - 010 - 050
#4 X 1” CI - 010 - 100
#6X 1/4 CI - 013 - 025
#6 X 3/8 CI - 013 - 037
#6 X 1/2 CI - 013 - 050
#6 X 5/8 CI - 013 - 062
#6 X 3/4 CI - 013 - 075
#6X 1” CI - 013 - 10 0
10GA X 1/2 CI - 014 - 050
10GA X 3/4 CI - 014 - 075
10GA X 1 CI - 014 - 100
#8X 1/4 CI - 015 - 025
#8 X 3/8 CI - 015 - 037
#8 X 1/2 CI - 015 - 050
#8 X 5/8 CI - 015 - 062
#8 X 3/4 CI - 015 - 075
#8X 1” CI - 015 - 100
#10 X 1/4 CI - 018 - 025
#10 X 3/8 CI - 018 - 037
#10 X 1/2 CI - 018 - 050
#10 X 5/8 CI - 018 - 062
#10 X 3/4 CI - 018 - 075
#10X 1” CI - 018 - 100
1/4 X 1/4 CI - 025 - 025
1/4 X 3/8 CI - 025 - 037
1/4 X 1/2 CI - 025 - 050
1/4 X 5/8 CI - 025 - 062
1/4 X 3/4 CI - 025 - 075
1/4 X 1” CI - 025 - 100
5/16 X 3/8 CI - 031 - 037
5/16 X 1/2 CI - 031 - 050
5/16 X 5/8 CI - 031 - 062
5/16 X 3/4 CI - 031 - 075
5/16 X 1” CI - 031 - 100
3/8 X 1/2 CI - 037 - 050
3/8 X 3/4 CI - 037 - 075
3/8 X 1” CI - 037 - 100
COLLETS INSERTS FOR WELD STUDS
CAPACITOR DISCHARGE ACCESSORIES
STUD RANGE PART NO.
14 GA – 10 GA 033 - 769
#6 – 3/8 033 - 769L
VENTED SPARK SHIELD
PART NO.
039 - 481
TEMPLATE I.D.
1” DIA.
30MM
80-40-513
1- 3/4”
1/4 DIA
PAGE 18
127
028- 833
CD FOOT PIECE
PART NO.
028-833

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