SUG AWI Series Dimensional drawing

AWI Series
DIGITAL TORQUE WRENCH
PRODUCT INFORMATION MANUAL

THANKS FOR CHOOSING THIS PRODUCT
Recommended operating temperature is -10-60°C (14-140°F).
Always replace damaged fasteners before applying torque.
CAUTION
Risk of Flying Particles
WARNING: Over-torque may cause breakage. Force against flex stops on flex
head may cause head breakage. An out of calibration torque wrench can cause part
or tool breakage. Broken hand tools, sockets or accessories can cause injury.
Excess force can cause crow foot or flare nut wrench slippage.
DANGER
SUG Tools provide you with products at an affordable price, and we would like you
to be fully satisfied with this product and our technical support. If any help or advice
is needed, please kindly contact us.
IMPORTANT SAFETY RULES
BATTERY TOOL USE AND CARE
SERVICE
SPECIFIC SAFETY RULES
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a risk of shock or injury.
CAUTION
Under abusive conditions, liquid may be ejected from the battery, avoid contact. If
contact accidentally occurs, flush with water. If liquid contacts eyes, additionally
seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not expose this digital torque tool to dust or sand as this could cause serious
damage. Do not expose the digital torque tool to extreme temperature, humidity
direct sunlight or shock violently.
CAUTION

CAUTION
POWER TOOL USE AND CARE
For hand use only.
Do not apply excessive torque or force to the tool housing. The torque only
applies on the driver head.
Do not shake or shock.
Never use this digital torque tool to loosen fasteners.
This digital torque tool is for hand use only.
Always verify that the digital torque tool capacity matches or exceeds each
application before proceeding.
Always verify the calibration of the digital torque tool if you know or suspect its
capacity has been exceeded. To ensure accurate measurement periodic
recalibration is necessary.
Never force the head of flex head drive against stops.
Keep this digital torque tool away from magnets.
Do not apply excessive force to the LCD panel.
Use the digital torque tool only for the intended use described in this manual. Do
not use this digital torque tool as a hammer.
Do not use the digital torque tool if it is not working properly, or if it has
suffered any damage.
Be sure all components, including wrenches, extensions, drivers and sockets are
rated to match or exceed the torque being applied with tool.
Do not disassemble the digital torque tool.
Observe all equipment, system and manufacturer’s warnings, cautions and
procedures when using this digital torque tool.
Always using the correct size socket for the fastener being torqued.
Do not use damaged sockets, showing signs of wear or cracks.
Do not apply torque exceeding the rated capacity, regardless of whether the
digital torque tool is On or Off. Avoid shock load. Over-torque(110% of Max.
torque range) could cause breakage or lose accuracy.
Never operate digital torque tool when powered OFF. Always power digital
torque tool ON prior to applying torque.
Do not press P/C button while torque is being applied.

12
FUNCTIONAL DESCRIPTION
CONTROLS AND COMPONENTS:
1. Reversible Ratchet 2. Quick Release Button 3.Forward and reverse selection lever
4.1/4" / 3/8" 1/2"/Square Drive 5.Battery Cover 6.Handle
7.LED Indicator 8.Buzzer 9.LCD Panel
10.Button 11.Power/Reset Button 12.Unit Selection Button
13.Mode Selection Button 14.Up Button 15.Down Button
16.Torque Value Display 17.Mode Display (*1) 18.Unit Display (*2)
19.Battery Level Display 20.Memory Group Number Display 21.Torque Direction Display
*1 Modes: T: Trace Mode P: Peak Mode
*2 Unit: N.m: Newton Meter lbf.ft: Foot Pound
lbf.in: Inch Pounds kgf.cm: Kilogram Centimeter
1
4
5
8
6
2
3
9
10
7
19
20
17
21
18
14
16
15
13
11

SPECIFICATIONS
Model (without
communication)
AWI-10
AWI-30
AWI-60
AWI-100
Minimum division
value
0.01
0.1
Maximum operating
range
10N.m/7.37ft.lb/8
8.50in.lb/101.97k
gf.cm
30N.m/22.12ft.lb/
265.5in.lb/305.91
kgf.cm
60N.m/44.25ft.l
b/531.04in.lb/61
1.82kgf.cm
100N.m/73.7ft.lb/
885.0in.lb/1019.7
kgf.cm
（N.m）
Connector（inches）
1/4 inches
3/8 inches
1/2 inches
Setting range of
buzzer（N.m）
0.3~10N.m
0.9~30N.m
1.8~60N.m
3~100N.m
Length (mm)
230mm
240mm
285mm
Accuracy*1
Clockwise：±2% Counterclockwise：±2.5%
Preset Value Memory
Capacity
9
Operation Mode
Peak mode（P）/ Real-time mode（T）
Unit
N.m, kgf.cm, lbf.ft, lbf.in
Form of ratchet head
Bidirectional ratchet head
Number of ratchet
teeth
72 teeth
Number of buttons
5 buttons
Battery
Two AAA batteries
Operating
temperature
-10℃to 60℃
Storage temperature
-20℃to 70℃
Test falling height
one meter
Vibration test
condition*2
10G
Service life test*3
10000 times
*1. The accuracy is available within the range of 20% to 100% of the maximum operating value. The
torque accuracy is a normal value. The correction accuracy adopts an intermediate groove of five
grooves on a grip as a correction point. In order to ensure the accuracy, it is suggested to correct the
wrench once a year.
*2. The vibration test includes the horizontal test and vertical test.
*3. "One test time” refers to the process of applying the force from 0 N.m to the maximum operating
value of the wrench and then returning to 0 N.m.

ASSEMBLY
BATTERY INSTALL AND REPLACEMENT
1. Open battery cover.
2. Insert battery cells, make sure the polarity is correct.
3. Close the battery cover.
If doing the replacement, then do it reversely.

NOTE
To reduce the risk of injury, wear safety goggles or glasses with
side shields. Always remove battery pack before changing accessories or making
adjustments.
WARNING
1. Remove the batteries if stored for a long period of time.
2. Keep spare batteries on hand when going on a long trip or to cold areas.
3. Do not mix the type of batteries or combine used batteries with new ones.
4. Sweat, oil and water can prevent a batteries’ terminal from making electrical
contact. To avoid this, wipe both terminals before loading a battery.
5. Battery life depends on battery quality and the amount of buzzer is used.
6. Dispose of batteries in a designated disposal area. Do not throw batteries into a
fire.
OPERATION
PRODUCT FUNCTIONS
Name of Function Key
Function Description
P/C key
Power and Clear
U/S key
Unit Selection
M key
Mode Selection
Press and Hold to Memory Selection
▲(UP) key
Number Increasing
▼(DOWN) key
Number Decreasing

POWER ON
Press P/C key to turn the digital torque tool on.
After the display showed the Max measuring value for 3 second, the display will
show the last Data before it was switched off.
POWER OFF
Press P/C key and hold for 2 seconds to switch off .
RESET
Press P/C key to reset.
HOW TO SELECT UNIT
Press U/S key to select N-m, Kg-cm, lb-in, and lb-ft; the preset unit is N-m.
Torque Unit Conversion Table
lbf.in
lbf.ft
N.m
Kgf.cm
1 lbf.in
1
0.083
0.113
1.152
1 lbf.ft
12
1
1.356
13.83
1 N.m
8.851
0.737
1
10.2
1 Kgf.cm
0.868
0.072
0.098
1
PRESET MEMORY GROUP FUNCTION
All preset memory data sets are preset as 10 values. To set a memory value, press and
hold the M KEY, after 2 sec, then the memory group number is flashing, enter
memory group number selection mode, use ∧
(up) or ∨(down) to select the memory data set (up and down keys can be held down
for continuous increasing or decreasing. Press the M Key after selected, will leave the
select mode to stop flashing. You can press ∧(up) or ∨(down) KEY to change the
selected preset value.
HOW TO SET TARGET VALUE
In (T)trace mode or (P)peak mode, press and hold ∧(up) or ∨(down) to increase or
decrease the target value.
HOW TO SET TRACE MODE (T), PEAK MODE (P)
Press M key to change trace mode (T) or peak mode (P) .
TRACE MODE (T)

After setting a preset value (assuming the value is 5N.m), the force applied by the
wrench will gradually increase from Minimum measure value. When force is applied,
the displayed value will change as the user applies different amounts of force; the
reading will increase as force increased, and decrease as force decreased. The reading
will back to preset 5 N.m when the user releases his grip and lets up.
PEAK MODE (P)
After setting a value (assuming the value is 5N.m), the force applied by the wrench will
gradually increase from Minimum measure value. When force is applied, the displayed
value will keeps showing the max torque value when the user applies different amounts
of force; after the user release the grip and let up, the max value will keep on flashing,
it will back to the original setting data when press the P/C key, if you apply force again
and the measured torque value will rise from Minimum measure value again.
∧(UP) / ∨(DOWN) SELECTION
Pressing the ∧(up) key once will cause the value on the far right to increase by one;
pressing the key continuously will cause the value to increase continuously. Pressing
the ∨(down) key once will cause the value on the far right to decrease by one,
pressing the key continuously will cause the value to decrease continuously.
LED & BUZZER
There will be a beep each time a key is pressed.
In the tracking mode, for example: when the preset torque value is 20N.m, the reading
will begin to increase from Minimum measure value as soon as the user begins to apply
force. When it approaches the 80% of preset value(16N.m), the red LED light will
begin to flash and the buzzer will be on. As the applied torque approaches the preset
value, the red light will flash faster, and the buzzer will buzz faster. When the applied
torque reaches 100% of the preset value(20N.m), the red LED light and buzzer will be
on continuously. The LED and buzzer sound will decrease gradually as force is
released.
The peak mode works the same as the tracking mode.
RESET MEMORY FUNCTION
Press and hold P/C key and ∨key together until the screen displays "0 to 00000",
and flashes for 3 times, then all values will be back to factory preset datas.
BACKLIGHT SWITCH
Press the P/C key + ∧(up) key to turn the backlight on or off; the backlight is preset
to be on.
RESET

In order to get accurate data, press P/C key each time to reset the data before using the
device.
POWER SAVING MODE
The device will be entered into power-saving mode after 2 minutes without any
operation, you can press P/C key to wake it up.
OVERLOAD WARNING
Switch on or reset when screen continued to appear 120%, it means the device have
been forced exceeds the maximum standard torque value 120%, may result in the
products’ damage or accuracy error.
Under normal usage：
Overload(120%)：
USAGE
Illustration of using wrench handle:
P.S : Before completion of the booting process (see POWER ON), do not force in the
torque wrench.

WARNING NOTE FOR USING BATTERIES
1. Please take out the batteries, if the product is not used a long period of time.
2. Please prepare the more backup batteries, when the product is used in other places
without electric power.
3. Do not mix old and new batteries.
4. Do not use the soiled batteries with perspiration and greasiness.
5. Do not throw the batteries at fire, and the batteries have to be recovered.
6. The standard or rechargeable batteries can be used in our products.
7. If the LCD screen cannot display, please check whether the batteries are without
electricity, or replace them.
MAINTENANCE
WARNING In order to maintain accuracy of the tools, we recommend that
you conduct the calibration once a year.
WARNING Remove batteries before cleaning.
CLEANING AND THINGS TO REMEMBER
1. Use a soft, dry, clean-cloth clean the wrench and LCD panel.
2. Clean torque wrench by wiping. Do not immerse.
3. Store torque wrench in protective case at its lowest torque setting. Do not force
handle below lowest setting.
4. If the wrench gets wet, wipe it with a dry towel as soon as possible. The salt in
seawater can be especially damaging.
5. Do not use organic solvents, such as alcohol or point thinner when cleaning the
wrench.
6. Do not place the product nearby any magnetic products.
7. Do not exert heavy force or pressure on the LCD screen.
8. Do not use the products as striking tools.
9. Do not hit the products by using hammer or other tools.
10. Exceeding the largest standard torque value may result in the products’ damage or
accuracy error(110%).
11. Do not use near or place in water.
12. Do not place the product in the high temperature and damp environment or do not
expose the product to sunlight.
13. Do not place the product in the full dust or sand environment.
14. Do not violently shake or drop the product.
15. Please take out the batteries if the product is not used a long period of time.
16. Do not throw the batteries into fire, and the batteries have to be recycled.
17. Please read carefully the operating manual, and then follow the guides of the
manual, before using the digital torque wrench.
18. Off state is prohibited to use.

19. Do not use the additional tools to extend the length of the handle, such as: iron or
plastic pipe.
20. Do not touch any button when torque is exerted.
21. The digital torque wrench cannot be applied to the conductive tools.
LUBRICATE
The wrench’s internal mechanism is permanently lubricated during assembly. Do not
attempt to lubricate the internal mechanism.
ACCESSORIES
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
Recommended accessories for use with your tool are available at extra cost from your
local service center.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustments should be performed by certified service centers or other qualified
service organizations, always using identical replacement parts.
PROTECTING THE ENVIRONMENT
Before disposing of damaged, check with your state Environmental Protection Agency
to find out about special restrictions on the disposal of tool or return them to a certified
service center for recycling.