Sullair 185 User manual

PART NUMBER:
02250216-783 R02
The information in this manual is current as of its
publication date and applies to compressor models
indicated on this cover with serial number:
201808010000
andallsubsequentserialnumbersuntilnextrevisionof
this manual or release of a replacement manual.
Publication date: 10/11/2019
Copyright © 2019 Sullair, LLC. All rights reserved.
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual,
or misuse of this equipment, will
void its warranty.
Subject to EAR, ECCN EAR99 and related export control restrictions.
SAFETY WARNING
Users are required to read the
entire User Manual before han-
dling or using the product. Keep
the User Manual in a safe place
for future reference.
PARTS LIST MANUAL
Portable Air Compressor
185
Tier 4 Final
Kubota

Service Training Courses
Sullair training courses provide hands-on and classroom instruction for the proper operation, maintenance, and
servicing of Sullair products. Individual courses on Portable compressors are offered at regular intervals
throughout the year at Sullair’s training facility located in Michigan City, Indiana and on-site at Sullair distributor
locations.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and distributor service personnel.
For more information contact:
Sullair Training Department
1-888-SULLAIR or
219-879-5451 (ext. 5623)
[email protected]
www.SullairTraining.com
- Or Write -
Sullair
1 Sullair Way
Michigan City, IN 46360
Attn: Training Department
Subject to EAR, ECCN EAR99 and related export control restrictions.

185 T4F Kubota Parts List Manual Table of Contents
Table of Contents
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. iii
1.1 Procedure for ordering parts.............................................1
1.2 Recommended spare parts list.........................................2
1.3 Engine, compressor & parts..............................................4
1.4 Air inlet & exhaust.............................................................6
1.5 Cooling system & parts.....................................................8
1.6 Discharge system ...........................................................12
1.7 Manifold regulator/blowdown valve.................................18
1.8 Fuel system.....................................................................20
1.9 Electrical system parts....................................................24
1.10 Disconnect switch (optional)...........................................28
1.11 Frame, running gear & parts...........................................30
1.12 Frame & parts less running gear.....................................34
1.13 Canopy & parts ...............................................................36
1.14 Decals & parts.................................................................40
1.15 Instrument panel, standard gauge ..................................44
1.16 Optional dual hose reels & oilers ....................................46
1.17 Optional single hose reel & oilers....................................48
1.18 Drawbar installation.........................................................50
1.19 Optional Canadian lights.................................................52

185 T4F Kubota Parts List Manual Table of Contents
Notes:
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. iv

185 T4F Kubota Parts List Manual 1: Parts List
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 1
1.1 Procedure for ordering parts
You should order parts from the nearest authorized Sullair representative or the
representative from whom the compressor was purchased. If for any reason you
cannot obtain parts in this manner, contact the factory directly at the address,
phone number, or website listed below.
When ordering parts, always indicate the serial number of the compressor. You
can get the serial number from the Bill of Lading for the compressor or from the
Serial Number Plate located on the compressor (see Figure 1-1: Serial Number
Plate Location).
The genuine Sullair service parts listed meet or exceed the demands of this
compressor. Use of replacement parts other than those approved by Sullair will
void the Sullair warranties specific to this product and may lead to hazardous
conditions over which Sullair has no control. Such conditions include, but are
not limited to, bodily injury and compressor failure.
Sullair North America Operations
1 Sullair Way
Michigan City, IN 46360 USA
www.sullair.com
1-800-SULLAIR (USA only)
1-219-879-5451 (non-USA)
Figure 1-1: Serial Number Plate Location

02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 2
185 T4F Kubota Parts List Manual 1: Parts List
1.2 Recommended spare parts list
Part number Qty Description Notes
02250102-158 2 Element, Primary for Air Filter
02250102-160 2 Element, Safety for Air Filter (optional)
250028-032 1 Element for Compressor Fluid Filter
250034-112 1 Element for Air/Fluid Separator
02250212-657 1 Element for Engine Fuel/Water Separator (Kubota)
02250147-737 1 Repair kit for Regulator/Blowdown Valve Manifold
02250124-404 1 Element for Compressor Fluid Thermal Valve
241772 1 Repair Kit for Separator Return Line Strainer
02250115-271 1 Replacement, Air Filter Dust Ejector
02250218-969 1 Kit, Engine/Compressor Drive Coupling
02250218-962 1 Repair Kit for Compressor Inlet Valve
02250211-226 1 Element for Engine Oil Filter (Kubota filter)
02250211-228 1 Element for Engine Fuel Filter (Kubota filter)
02250217-926 1 Belt, engine (Kubota)
02250212-739 1 Element for engine oil separator (CCV filter) (Kubota)
02250212-692 1 Kit, 50 Hour Maintenance Parts included in kit:
02250211-226 1
250028-032 1
241772 1
02250212-693 1 Kit, 250 Hour Maintenance Parts included in kit:
02250102-158 2
250028-032 1
241772 1
02250212-695 1 Kit, 400 Hour Maintenance Parts included in kit:
02250211-226 1
02250212-696 1 Kit, 500 Hour Maintenance
Parts included in kit:
02250102-158 2
250028-032 1
02250212-657 1
241772 1
02250211-228 1
02250217-926 1

1.2 Recommended spare parts list
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 3
185 T4F Kubota Parts List Manual 1: Parts List
02250212-699 1 Kit, 1500 Hour Maintenance
Parts included in kit:
02250102-158 2
250028-032 1
250034-112 1
02250212-657 1
241772 1
02250211-226 1
02250211-228 1
250030-757 1
02250217-926 1
02250212-739 1
02250218-900 1 Relay, Glow Plug/Shutdown
02250218-901 1 Relay, Start/EGR
250030-757 1 Sullair AWF®Fluid—5 Gallons (18.9 Liters)
250030-758 1 Sullair AWF Fluid—55 Gallon Drum (208 Liters)
250023-146 1 Manual, CIMA Safety
Part number Qty Description Notes

02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 4
185 T4F Kubota Parts List Manual 1: Parts List
1.3 Engine, compressor & parts
02250214-299 R06

1.3 Engine, compressor & parts
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 5
185 T4F Kubota Parts List Manual 1: Parts List
Key Part number Qty Description Notes
1 02250125-471 4 WASHER, SNUBBING VIBRATION MOUNT
2 02250125-472 4 MOUNT, VIBRATION ISOLATOR 185
3 02250148-791 1 VALVE, ENG OIL DRAIN M22X1.5
4 02250201-829 1 Design Item (dwg),COMPR ASSY DXX145147A
5 02250208-353 1 SPACER,FAN 1.5LG 185C KUB
6 02250208-412 1 FAN,BLWR 18" 185C KUB 10-BLD
7 02250208-584 1 COUPLING,185C KUB 49HP SAE 10.5
8 02250209-053 1 ENGINE,DIESEL KU D1803 49HP
9 02250209-483 1 VALVE,AIR INLET 2 1/2"
10 02250210-528 6 CAPSCREW,HEX M12X1.25X30 8.8GR
11 02250210-871 1 SUPPORT,BRACKET UNIT MTG 185C
12 02250249-814 2 SUPPORT,ENG FRT 185D KUB T4F
13 02250250-184 2 SUPPORT,SPACER ENG FRT 185D
14 043197 1 CLAMP, HOSE 1/2"
15 826202-242 1 O-RING, NEOPRENE 4 X 1/8"
16 828006-065 4 CAPSCREW, HEX 8.8 M6 X 65MM
17 828012-030 2 CAPSCREW,HEX 8.8 M12 X 30MM PLT
18 828406-075 8 CAPSCREW,FERRY HEAD 3/8-16 X 3/4"
19 829106-150 10 CAPSCREW,HX GR5 3/8-16 X 1 1/2
20 829108-325 4 CAPSCREW, HEX GR5 1/2 X 3 1/4"
21 829316-030 4 SCREW,SOCKET ISO 4762 M16X30MM
22 837806-094 10 WASHER,SPRLOCK REG PLTD 3/8
23 838806-160 4 WASHER, SPRLOCK METRIC M6
24 838816-350 4 WASHER, SPRLOCK METRIC M16
25 842115-062 1 HOSE, HEATER 5/8" (FT)
26 883212-195 8 WASHER, NORD-LOCK PL M12
Drawing notes
A1 MOUNT TO FRAME
A2 USE LOC-TITE 242
A3 APPLY "SIL-GLYDE" OR EQUIVALENT TO O-RING BEFORE INSTALLING

02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 6
185 T4F Kubota Parts List Manual 1: Parts List
1.4 Air inlet & exhaust
02250215-360 R08

1.4 Air inlet & exhaust
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 7
185 T4F Kubota Parts List Manual 1: Parts List
Key Part number Qty Description Notes
1 02250109-423 1 ELBOW,90M 5/16"TUBE X 1/8"NPT
2 02250140-440 1 FILTER,AIR 7" PLSTC 90 NON-CINT
3 02250209-920 1 SENSOR,MASSAIR FLOW 185C KUB
4 02250212-304 1 FILTER,AIR, 6 INCH
5 02250214-581 1 SUPPORT,BRACKETAIR FILTER 185D KUB
6 02250215-117 1 HOSE,AIR INTAKE 185D KUB ENG#1
7 02250215-118 1 HOSE,AIR INTAKE 185D KUB ENG#2
8 02250215-121 1 SUPPORT,BRACKETAIR INTAKE 185D KUB
9 02250215-122 1 SUPPORT,BRACKETAIR INTAKE 185D KUB
10 02250230-554 1 HOSE,3.00ID 185D COMPR INL
11 040083 3 CLAMP, HOSE 1 13/16" X 2 3/4" ADJ.
12 043713 1 CLAMP, EXHAUST 3"
13 250014-060 1 ORIFICE,.094 X .125M X .125F
14 250018-550 3 CLAMP, HOSE 2-13/16 TO 3-3/4"
15 828008-020 2 CAPSCREW,HEX 8.8 M8 X 20MM PLTD
16 828008-025 2 CAPSCREW,HEX 8.8 M8 X 25MM PLT
17 829705-075 4 SCREW, HX SER WASH 5/16 X 3/4"
18 829706-075 2 SCREW, HX SER WASH 3/8 X 3/4"
19 838205-071 2 WASHER,PL-B REG PLTD 5/16
20 838808-200 4 WASHER, SPRLOCK METRIC M8
21 841500-002 1 BULKHEAD, PIPE 1/8" NPT
22 866900-005 2 PLUG, PIPE 1/8" 3000# STL PLT
Drawing notes
A1 TO LIFTING BAIL
A2 TO ENGINES TURBO INLET
A3 P/N 02250209-920, MASS FLOW METER IS SUPPLIED WITH KUBOTA ENGINE.
A4 P/N 02250209-920 MUST BE WITHIN ±15° OF DISPLAYED ORIENTATION.
A5 TO COMPRESSOR INLET

02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 8
185 T4F Kubota Parts List Manual 1: Parts List
1.5 Cooling system & parts
02250214-287 R013 (sh1)

1.5 Cooling system & parts
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 9
185 T4F Kubota Parts List Manual 1: Parts List
02250214-287 R013 (sh2)

1.5 Cooling system & parts
185 T4F Kubota Parts List Manual 1: Parts List
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 10
Key Part number Qty Description Notes
1 02250083-466 1 CONTAINER,RADIATOR FLUID RECOVERY
2 02250124-404 1 ELEMENT,THERM VLV 160DEG SETTING
3 02250137-297 5 SEAL, CLIP-ON BAFFLES 185 60HP
4 02250154-659 2 TRIM,CLIP-ON GRIP 185-260DUQ
5 02250160-095 9 WEATHERSTRIP, EPDM 65 SHORE/SPGE RUBBER BLACK
6 02250179-908 3 WRAP,SPIRAL HOSE 1.06" ID BLK
7 02250180-201 1 PANEL,ACST 2" TOP CLR BAFF 185
8 02250202-930 1 MANIFOLD,THRM VLV/FLTR MA
9 02250209-447 1 GUARD,FAN 185D KUB
10 02250209-589 1 HOSE,MP 5/8ID X 28.00 OAL
11 02250209-590 1 HOSE,MP 5/8ID X 60.00 OAL
12 02250210-584 1 HOSE,MP 5/8ID X 85 OAL
13 02250214-300 1 SHROUD,FAN 185D KUB
14 02250214-310 1 BAFFLE,COOLER TOP 185D KUB
15 02250214-346 1 BAFFLE,COOLER SS 185D KUB
16 02250214-381 1 BAFFLE,COOLER LOWER 185D KUB
17 02250214-401 1 HOSE,RAD UPPER 185D KUB
18 02250214-405 1 HOSE,RAD LOWER 185D KUB
19 02250214-536 1 BAFFLE,COOLER CS 185D KUB
20 02250214-688 1 SUPPORT,BRACE COOLER 185D KUB
21 02250216-868 1 CLAMP,T-BOLT FL BR SS BAND 1.88"
22 02250217-532 2 ACOUSTICAL PANEL,1.5 X 2.25 X 11.32
23 02250221-305 1 RADIATOR,185 DPQ BLOWER
24 02250221-306 1 COOLER,OIL BLOWER 185 DPQ
25 02250222-733 1 CLAMP,RAD TO OVERFLOW HOSE
26 02250241-378 1 GROMMET,1.88 X 1.10 X 0.236
27 040014 2 CLAMP, HOSE 1 5/16" TO 2 1/4" ADJ.
28 040061 1 DRAINLOCK, 1/4"

1.5 Cooling system & parts
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 11
185 T4F Kubota Parts List Manual 1: Parts List
29 040083 1 CLAMP, HOSE 1 13/16" X 2 3/4" ADJ.
30 250025-914 1 ADAPTER, OIL FLTR .970-20 UNEF
31 250026-982 1 ELEMENT,FLUID FILTER W/BYPASS
32 250041-174 6 WEATHERSTRIP,1"THK X 1"WIDE
33 408300-001 3 CLAMP, HOSE O.D. .562
34 408300-006 2 CLAMP, HOSE O.D. 1.250
35 408300-009 2 CLAMP, HOSE O.D. 2.250
36 825304-236 6 NUT, HEX FLGD PLTD 1/4-20
37 825305-283 6 NUT, HEX FLGD PLTD 5/16-18
38 826502-128 2 O'RING, VITON 1 1/2 X 3/32
39 829106-075 2 CAPSCREW,HEX GR5 3/8-16 X 3/4"
40 829704-050 4 SCREW, HX SER WASH 1/4 X 1/2"
41 829704-075 20 SCREW, HX SER WASH 1/4 X 3/4"
42 829705-075 21 SCREW, HX SER WASH 5/16 X 3/4"
43 829705-100 2 SCREW, HX SER WASH 5/16 X 1"
44 837806-094 2 WASHER,SPRLOCK REG PLTD 3/8
45 838204-071 16 WASHER, PL-B REG PLTD 1/4"
46 838205-071 10 WASHER,PL-B REG PLTD 5/16
47 838305-071 4 WASHER, PL-B WIDE PLTD 5/16"
48 874510-060 2 SCREW,SOCKET ISO M10X60MM PC 12.9
49 884412-106 6 CONNECTOR,STR THD/ORFS 1 1/16X3/4
Drawing notes
A1 TO FRAME
A2 TO ENGINE WATER OUTLET
A3 TO FITTING AT LOWER RECEIVER TANK
A4 TO UNIT MOUNT
A5 TO ENGINE WATER PUMP INLET
A6 HOSES AND HOSE CLAMPS SUPPLIED WITH OVERFLOW TANK
Key Part number Qty Description Notes

02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 12
185 T4F Kubota Parts List Manual 1: Parts List
1.6 Discharge system
02250214-276 R10 (sh1)

1.6 Discharge system
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 13
185 T4F Kubota Parts List Manual 1: Parts List
02250214-276 R10 (sh2)

1.6 Discharge system
185 T4F Kubota Parts List Manual 1: Parts List
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 14
Key Part number Qty Description Notes
1 02250052-841 4 INSERT,NYL TBG 1/4 OD X .035W
2 02250054-860 3 TUBE,NYL .25 OD X 040W WHT(FT)
3 02250054-861 5 TUBE,NYL .25 OD X 040W BLK(FT)
4 02250081-220 5 TUBE,NYL .3125OD X.04W WHT(FT)
5 02250083-049 1 VALVE,1-1/4" NPT MIN PRESS CHK
6 02250097-611 1 PLUG, SIGHT GLASS 1-7/8" SAE
7 02250099-052 8 INSERT,NYL TBG 3/8 OD X .062 W
8 02250099-626 2 ELBOW,90 3/8" TUBE X 1/4 MNPTF
9 02250108-700 1 CONNECTOR,TUBE OIL RETURN 1/4 X 1/4
10 02250139-778 1 HOSE,HYD PAARKRIMP 1" X 72LG
11 02250139-950 5 TUBING,NYLON-11 3/8"OD RED
12 02250139-951 5 TUBING,NYLON-11 3/8"OD YELLOW
13 02250139-953 7 TUBING,NYLON-11 3/8"OD BLUE
14 02250139-954 1 TUBING,NYLON-11 3/8"OD ORANGE
15 02250142-844 1 VALVE,DRAIN 1-1/16-12 W/NIPPLE
16 02250144-503 1 ANGLE, RECEIVER SUPT 185Q 60HP
17 02250148-190 1 SUPPORT, MANF REG BLOWDOWN 185Q
18 02250152-810 1 FLANGE,KIT SAE SPLIT 2" M12 X 30
19 02250174-721 1 RECEIVER, AIR/OIL 10" 185P O-RING
20 02250193-120 1 SWITCH, NC 250F 2 POLE
21 02250209-385 1 SUB ASSEMBLY,MODULAR,REG-BD 185D
22 02250210-799 1 VALVE,CHECK 1/4 FEMALE- MALE
23 02250214-747 1 HOSE,MP 1-3/8 ID X 30.0 OAL
24 040029 1 PLUG, O-RING BOSS SAE 1 1/4
25 040383 2 CONNECTOR, UNIVER 3/4 FEMALE
26 040513 1 CLAMP, HOSE 13/16" TO 1-1/2"
27 241771 1 STRAINER, V-TYPE 300PSIX1/4

1.6 Discharge system
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 15
185 T4F Kubota Parts List Manual 1: Parts List
28 250004-043 1 TUBE, SS 1/4"OD OIL SIPHON 185
29 250006-938 1 VALVE,RELIEF 1/2" 200#
30 250018-428 1 CONNECTOR, 1/4"TUBE X 1/4"NPT
31 250018-430 2 ELBOW, 1/4"TUBE X 1/4"NPT
32 250019-916 1 VALVE, DOUBLE BALL 3/4" X 1"
33 250034-143 1 ELEMENT, SEP-FIN 10 25/30
34 810204-025 1 CONNECTOR, TUBE-M 1/4 X 1/4"
35 811503-025 1 ADAPTER, PIPE-F 3/8 X 1/4"
36 825305-283 4 NUT, HEX FLGD PLTD 5/16-18
37 825306-347 3 NUT, HEX FLGD PLTD 3/8-16
38 829705-100 2 SCREW, HX SER WASH 5/16 X 1"
39 829706-050 2 SCREW, HX SER WASH 3/8-16X1/2"
40 829706-125 3 SCREW, HX SER WASH 3/8X1 1/4"
41 842115-075 1 HOSE, HEATER 3/4" (FT)
42 860016-100 1 ELBOW, 37FL 45M 1 X 1
43 860116-100 1 CONNECTOR, 37FL/MPT 1 X 1"
44 866416-020 2 NIPPLE, PIPE XS 1 X 2" PLT
45 866416-040 1 NIPPLE, PIPE XS 1 X 4 PLT
46 866900-005 1 PLUG, PIPE 1/8" 3000# STL PLT
47 866900-010 1 PLUG, PIPE 1/4" 3000# STL PLT
48 867030-040 1 ELBOW,PIPE 90DEG 1" 300# PLT
49 867105-040 2 BUSHING,RED 1 1/4 X 1" STL PLT
50 870620-024 1 CONNECTOR,90D STRXJIC 1 7/8 X 1 5/8
51 871800-106 1 TEE,STR THRD M-RN VITON 1-1/16
52 878605-065 2 WASHER, NORD-LOCK PL 5/16" SP
53 878606-083 3 WASHER, NORD-LOCK PL 3/8" SP
54 884412-106 1 CONNECTOR,STR THD/ORFS 1 1/16X3/4
Key Part number Qty Description Notes

1.6 Discharge system
185 T4F Kubota Parts List Manual 1: Parts List
02250216-783 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 16
Drawing notes
A1 TO COMPRESSOR AIR INLET HOSE
A2 TO START SWITCH ON CONTROLS
A3 TO RUN SWITCH ON CONTROLS
A4 TO COOLER PACK
A5 TO FRONT FENDER SKIRT
A6 TO AIR END
Key Part number Qty Description Notes