Sullair LS-10 25HP 24KT User manual

Part Number 02250105---114
eSullair Corporation
OPERATOR’S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
25, 30 & 40 HP
INDUSTRIAL AIR
COMPRESSOR
L S --- 1 0
STANDARD & 24 KT
18, 22 & 30 KW

AIR CARE
SEMINAR TRAINING
Sullair Air Care Seminars are 3---day courses that provide hands---on instruction
in the proper operation, maintenance and service of Sullair equipment.
Individual seminars on Industrial compressors and compressor electrical
systems are presented at regular intervals throughout the year at a dedicated
training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
Instruction includes discussion of the function and installation of Sullair service
parts, troubleshooting of the most common problems, and actual equipment
operation. The seminars are recommended for maintenance and service
personnel.
For detailed course outlines, schedule and cost information contact:
Sullair Corporate Training Department
1---800---SULLAIR or 219---879---5451 (ext. 1816)
--- O r W r i t e ---
Sullair Corporation
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department

TABLE OF CONTENTS
Section 1 PAGE
SAFETY 11.1 GENERAL
11.2 PERSONAL PROTECTIVE EQUIPMENT
11.3 PRESSURE RELEASE
21.4 FIRE AND EXPLOSION
21.5 MOVING PARTS
21.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS
21.7 TOXIC AND IRRITATING SUBSTANCES
31.8 ELECTRICAL SHOCK
31.9 LIFTING
41.10 ENTRAPMENT
Section 2
DESCRIPTION 52.1 INTRODUCTION
52.2 DESCRIPTION OF COMPONENTS
52.3 SULLAIR COMPRESSOR UNIT,
FUNCTIONAL DESCRIPTION
62.4 COMPRESSOR COOLING AND LUBRICATION
SYSTEM, FUNCTIONAL DESCRIPTION
62.5 COMPRESSOR DISCHARGE SYSTEM,
FUNCTIONAL DESCRIPTION
82.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION---
STANDARD ELECTRO/MECHANICAL
10 2.7 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION---
SUPERVISOR II
10 2.8 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION
11 2.9 INSTRUMENT PANEL GROUP,
FUNCTIONAL DESCRIPTION--- STANDARDELECTRO/
MECHANICAL
Section 3
SPECIFICATIONS 13 3.1 TABLE OF SPECIFICATIONS
14 3.2 LUBRICATION GUIDE
14 3.3 APPLICATION GUIDE
15 3.4 LUBRICATION CHANGE RECOMMENDATIONS AND
MAINTENANCE
Section 4
INSTALLATION 17 4.1 MOUNTING OF COMPRESSOR
17 4.2 VENTILATION AND COOLING
17 4.3 SERVICE AIR PIPING
18 4.4 COUPLING ALIGNMENT CHECK
18 4.5 FLUID LEVEL CHECK
18 4.6 ELECTRICAL PREPARATION--- STANDARD ELECTRO/
MECHANICAL

TABLE OF CONTENTS
(CONTINUED)
Section 4 PAGE
INSTALLATION 19 4.7 ELECTRICAL PREPARATION--- SUPERVISOR II
(CONTINUED) 19 4.8 MOTOR ROTATION DIRECTION CHECK--- STANDARD
ELECTRO/MECHANICAL
19 4.9 MOTOR ROTATION DIRECTION CHECK---
SUPERVISOR II
Section 5
OPERATION 21 5.1 GENERAL
21 5.2 PURPOSE OF CONTROLS--- STANDARD ELECTRO/
MECHANICAL
22 5 . 3 I N I T I A L S T A R T --- U P P R O C E D U R E --- S TA N D A R D E L E C T R O /
MECHANICAL
23 5.4 SUBSEQUENT START--- UP PROCEDURE--- STANDARD ELECTRO/
MECHANICAL
23 5.5 SHUTDOWN PROCEDURE--- STANDARD ELECTRO/
MECHANICAL
23 5.6 GENERAL INTRODUCTION--- SUPERVISOR II
23 5.7 SUPERVISOR II PARAMETER SETUP
24 5.8 OPERATING THE COMPRESSOR
25 5.9 PURPOSE OF CONTROLS--- SUPERVISOR II
26 5.10 SUPERVISOR II OUTPUT RELAYS
27 5.11 INITIAL START --- UP PROCEDURE
27 5.12 SUBSEQUENT START --- UP PROCEDURE
27 5.13 SHUTDOWN PROCEDURE
Section 6
SUPERVISOR II 29 6.1 INTRODUCTION--- SUPERVISOR II
29 6.2 KEYPAD
29 6.3 STATUS DISPLAYS
30 6.4 LAMP INDICATORS
Section 7
MAINTENANCE 33 7.1 GENERAL
33 7.2 DAILY OPERATION
33 7.3 MAINTENANCE AFTER INITAL 50 HOURS OF
OPERATION
33 7.4 MAINTENANCE EVERY 1000 HOURS
33 7.5 FLUID MAINTENANCE
33 7.6 FILTER MAINTENANCE
33 7.7 SEPARATOR MAINTENANCE
33 7.8 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES
36 7.9 TROUBLESHOOTING--- STANDARD ELECTRO/
MECHANICAL

TABLE OF CONTENTS
(CONTINUED)
Section 7 PAGE
MAINTENANCE 38 7.10 TROUBLESHOOTING--- SUPERVISOR II
(CONTINUED) 40 7.11 CALIBRATION
Section 8
ILLUSTRATIONS AND
PARTS LIST 45 8.1 PROCEDURE FOR ORDERING PARTS
45 8.2 RECOMMENDED SPARE PARTS LIST
46 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS
50 8.4 COOLER ASSEMBLY
52 8.5 AIR INLET SYSTEM
54 8.6 COOLING AND LUBRICATION SYSTEM
58 8.7 DISCHARGE SYSTEM
62 8.8 CONTROL SYSTEM AND ELECTRICAL PARTS
66 8.9 INSTRUMENT PANEL
68 8.10 ENCLOSURE
70 8.11 DECAL GROUP
78 8.12 WIRING DIAGRAM--- ELECTRO/MECHANICAL
( A I R --- C O O L E D / W AT E R --- C O O L E D )
79 8.13 WIRING DIAGRAM--- SUPERVISOR II DELUXE
( A I R --- C O O L E D / W AT E R --- C O O L E D )
80 8 . 1 4 W I R I N G D I A G R A M --- W Y E --- D E LT A E L E C T R O / M E C H A N I C A L
( A I R --- C O O L E D / W AT E R --- C O O L E D )
81 8 . 1 5 W I R I N G D I A G R A M --- W Y E --- D E LT A S U P E R V I S O R II DELUXE
( A I R --- C O O L E D / W AT E R --- C O O L E D )