SUN RUN SWR User manual

()/
C1~C6
SWR-40
SWR-401
SWRM-8
SWR
20
100
78
58
48
26.4
16
6
25
Safety Block
Stepped
Block
SWRSB1
SWRFSB
Equipped fitting
R
English
Ver.16
CHU LUN SING CO.,LTD
No.199, Gangshan N. Rd., Gangshan Dist.,
Kaohsiung City 82059, Taiwan
http://www.sunrun.com.tw
E-mail:[email protected]
TEL:[phone]
FAX:[phone]

Page:C1
R
:SWR
!
!:
!:
!:
!:4
:
:
700 bar(10,000psi).
:
:
()
700 bar
(10,000psi)
()
00
65 C(150 F)
:
:
SUN RUN SUN RUN
:(
)
:()
:
(: ..)
:
:
()
0

Page:C2
SUN RUN SWR-40 ( ) SWRM-8 SWR-401
()
SWR-40 SUN RUN RSC-102 ( ) SUN RUN
SWRM-8 22mm
SWR-401
R
:SWR
8.0kg
Weight
Oil Capacity
3
152 cm
Model
No .
SWR-401
Max.Spread
81mm
Tip clearance
6mm
Max.Spread
Force
15tons
Dimension(mm)
66
31
6
15
463
500
34
31
61
20
100
78
58
48
26.4
16
6
25
Safety Block Stepped
Block
SWRSB1 SWRFSB

Page:C3
R
:SWR
Model
No .
7.1kg
Weight
SWR-40
Max.Spread
81mm
Oil Capacity
3
78 cm
Tip clearance
6mm
Max.Spread
Force
14ton(125kN)
SWRM-8 8ton(72kN) 6mm 81mm -6.5kg
328
34
31
61 31
6
15
290
66
Dimension(mm)
315.39315.39
66
30.7030.70
1515
298.86298.86
31.1031.10
55.7055.70
30.1630.16
2222 HH
SWR-40 SWRM-8
SWRM8-C01
Ratchet Spanner
20
100
78
58
48
26.4
16
6
25
Safety Block Stepped
Block
SWRSB1 SWRFSB

Page:C4
180
( 3-1)
3-1
( 3-2)
3-2
3-3
:
( 3-2 &3- 3).
15mm.
: 3-4
:
:
:
:
:(4)
R
:SWR

Page:C5
61~81mm ( 4-1 & 4-2).
4-1
4-2
15mm
180 ( 3-1)
SUN RUN ( 5-1).
5-1 1.SWR-40
2.XU
3. :
SA-64,SA-65,SA-66 or SFZ-1612
4. :
SP-392
5.1
6mm
:
R
34mm
(1.33")
81mm
(3.18")
56mm
(2.20")
56mm
(2.20")
31mm (1.22")
25mm
(0.98")
31mm
(1.22")
6mm
(0.24")
SUN RUN
11
2
22
3
4
:SWR
203N.m (150 ft.lbs)
SWRM-8

Page:C6
6-2
6-1
6 mm
SWR-40, SWR-401 SWRM-8
()
.
1
2
3
4
5
6
7
8
9
10
11
12
()
SET
SET
SET
CAP
CAP
1
1
1
4
1
1
4
2
8
1
2
1
R
:SWR

OPERATING INSTRUCTIONS
HYDRAULIC/ MECHANICAL SPREADER
English E1~E6
SWR-40
SWR-401
SWRM-8
20
100
78
58
48
26.4
16
6
25
Safety Block
Stepped
Block
SWRSB1
SWRFSB
Equipped fitting
R
English
Ver.16
SWR
CHU LUN SING CO.,LTD
No.199, Gangshan N. Rd., Gangshan Dist.,
Kaohsiung City 82059, Taiwan
http://www.sunrun.com.tw
E-mail:[email protected]
TEL:[phone]
FAX:[phone]

RCHU LUN SING CO.,LTD
Instructions for:
Hydraulic/ Mechanical Spreader Models:SWR series
1. SAFETY PRECAUTIONS
Page:E1
Failure to comply with the following cautions
and warnings could cause equipment
damage and personal injury.
IMPORTANT :Minimum age of the
operator must be 18 years The operator
must have read and understood all
instructions, safety issues, cautions and
warnings before starting to operate the
SUN RUN equipment. The operator is
responsible for this activity towards other
persons.
WARNIGN : To avoid personal injury and
possible equipment damage, make sure all
hydraulic components withstand the
maximum pressure of 700 bar(10,000psi).
!
IMPORTANT : Minimize the risk of
overloading. Use hydraulic gauges in each
hydraulic system to indicate safe operating
loads. It is your window to what is happening
in the system.
WARNING : Do not overload equipment.
Overloading cause equipment failure and
possible personal injury.
CAUTION : Make sure that all system
components are protected from external
sources of damage, such as excessive
heat, flame, moving machine parts, sharp
edges and corrosive chemicals.
CAUTION: Avoid sharp bends and kinks
that will cause severe back-up pressure in
hoses. Bends and kinks lead to premature
hose failure.
WARNING: Immediately replace worn or
damaged parts with genuine SUN RUN
parts. SUN RUN parts are designed to fit
properly and withstand rated loads.
DANGER: Do not handle pressurized
hoses. Escaping oil under pressure can
penetrate the skin causing serious injury. If
oil is injected under the skin, see a doctor
immediately.
WARNING: Never pressurize uncoupled
couplers. Only use hydraulic equipment in
a coupled system.
IMPORTANT: Do not lift hydraulic
equipment by the hoses or couplers. Use
the carrying handle or other means of safe
transport.
!WARNING: Never place fingers in a joint
held by activated wedge unless a safety
block is located into the joint.
!CAUTION: The handle of the wedge is
there to stop operators holding spread plates
as the wedge is retracted. This will stop
fingers becoming jammed between plates.
!CAUTION: Never hammer or force wedge
to access gap.
!CAUTION: Don't operate the equipment
without lubricating the wedge and the 4 slide
pins. Use high quality grease.
WARNING: Always wear safety glasses.
The operator must take precaution against
injury due to failure the tool or workpiece.
DANGER: To avoid personal injury
keep hands and feet away from cylinder
and workpiece during operation.
Never stand in-line with the bolt axis
while tensioning or de-tensioning is in
progress. If the bolt should fail,
serious personal injury or death could
result if loose or broken parts become
projectiles. All personnel must be
aware of this potential hazard at all
times.
0

RCHU LUN SING CO.,LTD Page:E2
2. PRODUCT DESCRIPTION
The SUN RUN wedge spreader SWR-40 is a hydraulic operated tool, SWRM-8 is a manual
mechanical spreader and SWR-401 is a manual hydraulic spreader. It's wedge spreaders use
integrated wedge concept. They are used to spread flanges in order to create space for cleaning
and repairing flange surfaces and gasket replacement.
SWR-40: is actuated by an SUN RUN RSC-102 single acting cylinder.
SWR-40 must be powered by SUN RUN hand pump.
SWRM-8: need to be drive by a 22mm ratchet spanner.
SWR-401: be designed with pump and manual operated by itself.
Wedge spreaders can be used for: pipe and flange repair, removing of elbows, couplers, gasket
and metal seals replacement, maintenance/ replacement of valve and control equipment.
Applications
Instructions for:
Hydraulic/ Mechanical Spreader Models:SWR series
8.0kg
Weight
Oil Capacity
3
152 cm
Model
No .
SWR-401
Max.Spread
81mm
Tip clearance
6mm
Max.Spread
Force
15tons
Dimension(mm)
66
31
6
15
463
500
34
31
61
20
100
78
58
48
26.4
16
6
25
Safety Block Stepped
Block
SWRSB1 SWRFSB

RCHU LUN SING CO.,LTD Page:E3
2. PRODUCT DESCRIPTION
Instructions for:
Hydraulic/ Mechanical Spreader Models:SWR series
Model
No .
7.1kg
Weight
SWR-40
Max.Spread
81mm
Oil Capacity
3
78 cm
Tip clearance
6mm
Max.Spread
Force
14ton(125kN)
SWRM-8 8ton(72kN) 6mm 81mm -6.5kg
328
34
31
61 31
6
15
290
66
Dimension(mm)
20
100
78
58
48
26.4
16
6
25
Safety Block Stepped
Block
SWRSB1 SWRFSB
315.39315.39
66
30.7030.70
1515
298.86298.86
31.1031.10
55.7055.70
30.1630.16
2222 HH
SWR-40 SWRM-8
SWRM8-C01
Ratchet Spanner

RCHU LUN SING CO.,LTD Page:E4
3. OPERATING INSTRUCTIONS
It is recommended that two wedges be used
In tandem. This will give an even spread to
0
the joint.The wedges should be set at 180
apart (see fig3-1).
Fig3-1
The wedge should be used only if the full step
area is located into the gap, and the object
requiring spreading is in contact with the heel
of the next step (see fig3-2).
Fig3-2
Fig3-3
IMPORTANT: Ensure wedge is fully located
on the step selected to spread (see fig3-2 &3-3).
Minimum hold should be 15mm.
IMPORTANT: The safety block (see fig3-4)
may be inserted into the joint and the pressure
released onto the block.
Safety Block
Fig3-4
IMPORTANT: Afresh hold on a new step can then be chosen to open the joint further if required.
IMPORTANT: The operator must ensure that the wedge and the 4 slide pins are lubricated each
and every time the equipment is used. This will give maximum efficiency and prolong the working
life of the wedge.
Warning: Never place fingers in a joint held by activated wedge unless a safety block is located
into the joint.
CAUTION: The handle of the wedge is there to stop operators holding spread plates as the
wedge is retracted. This will stop fingers becoming jammed between plates.
CAUTION: Never hammer or force wedge to access gap.
CAUTION: Don't operate the equipment without lubricating the wedge and the 4 slide pins.
Instructions for:
Hydraulic/ Mechanical Spreader Models:SWR series

RCHU LUN SING CO.,LTD Page:E5
The maximum opening of the wedge spreaders can be increased from 61 to 81 mm when used in
combination with the optional stepped blocks (see fig4-1 and 4-2).
4.USE OF STEPPED BLOCKS
Stepped Block
Fig4-1
The stepped blocks give more access to replace ring joints, metal seals and
cleaning of flange surfaces. The use of stepped blocks reduce the amount of
penetration of the wedge point into the joint.
34mm
(1.33")
81mm
(3.18")
56mm
(2.20")
56mm
(2.20")
31mm (1.22")
25mm
(0.98")
31mm
(1.22")
6mm
(0.24")
Fig4-2
Using two stepped blocks Using one stepped blocks Using wedge only Using two stepped blocks Using one stepped blocks Using wedge only
When using stepped blocks ensure a hold of 15mm minimum is obtained prior to spreading.
5. WEDGE USED IN TANDEM
It is recommended that two wedge be used in tandem. This will give an even spread to the joint.
0
The wedge should be set at 180 apart (see fig3-1).
Two hydraulic wedge spreaders can easy be used simultaneously when used in combination with
SUN RUN hand pump, a split=flow manifold and hydraulic hose (see fig5-1).
SUN RUN
Fig5-1 1 1
2
22
3
4
1.SWR-40
2.XU series Hose
3.Manifolds:
SA-64,SA-65,SA-66 or SFZ-1612
4.Hand pump:
SP-392
5.1 Unique interlockDesign
The unique shape and design of the teeth of the wedge accommodates high separating force,
even at low-height of 6 mm for easy access.
IMPORTANT: Always engage fully to the heel of the step on the wedges. This ensures full
grip when separating flanges.
WARNING: Do not exceed maximum force rating.
CAUTION: Do not use impact tool on screw bolt.
Instructions for:
Hydraulic/ Mechanical Spreader Models:SWR series
CAUTION: Maximum force on screw bolt of SWRM-8 is 203N.m (150 ft.lbs).
Use only ratachet spanner supplied with SWRM-8.

RCHU LUN SING CO.,LTD Page:E6
6.LUBRICATION (see fig6-1 & 6-2)
Fig6-1
The slots should be greased
each time the tool is used.
6 mm threaded hole for grease
nipple and step block attachment
The SWR-40, SWR-401 and SWRM-8 will stand up to
continuous use and high loading as long as it is
lubricated each time it is used. (Please note
that any high pressure grease can be used) To properly
maintain the tool it is important to grease the jaw regularly.
The Wedge must be in the closed position. Grease should also be
smeared into the Slots positioned at the side of each jaw to allow
the pins to slide freely as a load is applied to the Wedge.
Item Product Q'ty
1
2
3
4
5
6
7
8
9
10
11
12
Body
connector
wedge
pins
Grub screw
Cylinder
Grub screw
Jaw
Split pin
Handle
Base screw
hand screw
1
1
1
4
1
1
4
2
8
1
2
1
Instructions for:
Hydraulic/ Mechanical Spreader Models:SWR series
Fig6-2