Sunbeam SG4501WP Installation guide

1141-2167 01/04
ASSEMBLY
INSTRUCTIONS
TOOLS REQUIRED
#2 PHILLIPS SCREWDRIVER
PLIERS
HAMMER
BOX END WRENCH
WARNING:
THE EDGES OF SHEET METAL PARTS CAN
CAUSE INJURY IF NOT HANDLED WITH CARE.
USE EXTREME CAUTION!
IMPORTANT!
TO ENSURE PROPER GAS FLOW,BURNER
CONTROL VALVES MUST BE (“OFF”) BEFORE
OPENING THE GAS CYLINDER VALVE.
LOOK INSIDE FOR:
EASY ASSEMBLY INSTRUCTIONS
IMPORTANT WARRANTY INFORMATION
SAFETY AND MAINTENANCE TIPS
NOTE:
HARDWARE SHOWN ACTUAL SIZE
IN MANUAL.
ASSEMBLER / INSTALLER:
Leave these instructions with the consumer.
CONSUMER / USER:
Read all these instructions and keep them in a safe place for future reference.
FOR YOUR CONVENIENCE,EXTRA
HARDWARE MAY BE INCLUDED.
PRODUCTS INC.
4101 Howard Bush Dr.
Neosho, Mo. 64850
INTERNET SITE:
www.bbqhq.com
ENGINEERING CODE
SD113533
MODEL SG4501WP

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A
CK
CK
JR
JR
4
4
20
1
Front
Right
Left
Back
LABEL
WARNING:
Combustion by-products produced when using this
product contains chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
(2) Qty (2) Qty.
CK
1
A1

B
JR
JR
JR JR
2
FRONT
RIGHT
LEFT
BACK
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B1
JR
2
JR
(4) Qty
INCORRECT CYLINDER CADDY
AND CYLINDER LOCATION CORRECT CYLINDER CADDY
AND CYLINDER LOCATION
NOTE: THE
CYLINDER
CADDY
ATTACHES TO
THE LEFT END OF
THE FRAME.

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3
17
16
3
RIGHT
FRONT
TAP AXLE (3) INTO ONE HUB
CAP (17) WITH A HAMMER.
INSERT THE AXLE INTO THE TOP HOLES
IN THE LEFT LEGS.
16
16
17
17
3
18
18
18
C1
CC2

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PUSH GENTLY DOWN ON THE BURNER
UNTIL THE BURNER TABS SNAP INTO PLACE.
Burner
Tab
43
E
Back
49
49
48
48
DD1
49
48
SET THE GREASE DRIP PANS (48)
ONTO THE CASTING AND
SECURE WITH THE GREASE PAN
HANGERS (49).

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(2) Qty.
(4) Qty.
JR
JR
KR
KR Front
Right
Left
Back
F
48a
48a
F1 Back
GRILL SHOWN UPRIGHT AND FROM THE BACK.
SLIDE THE GREASE PANS (48a) INTO THE GREASE PAN HANGERS.
KR

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JR
44
G
JR
25
27
HA
HA
HA
HA
ATTACH THE VENTURI GUARD (44) TO THE INSIDE FRONT OF
THE BOTTOM CASTING. (DO NOT USE A CORDLESS OR POWER
SCREW DRIVER,IT CAN STRIP OUT THE SCREWS.)
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G1 G2
32
Venturi Guard
32

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61
H4
JR JR
H2
VALVE
JR
JR JR
JR
47a
H
(1) Qty.
SMALL
HEAT SHIELD
IMPORTANT: PLACE THE HVR HOSE INSIDE THE FRONT PANEL.
POSITION THE BURNER VENTURI TUBES OVER THE VALVE ORIFICES.
THE ORIFICES MUST BE INSIDE THE VENTURI TUBE.
H1
47a
ORIFICE
GF
INSIDE
H3
FROM INSIDE FRAME SECURE
THE BOTTOM FLANGE OF THE
CONTROL PANEL AND THE
FRONT PANEL TOP FLANGE
TOGETHER WITH ONE PUSH IN
FASTENER (GF).

J1
26b
26b
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J
26b
26
THE ELECTRODE TIP IS LOCATED ON
THE BURNER ASSEMBLED IN THE
BOTTOM CASTING.
TEST THE IGNITER: A SPARK SHOULD APPEAR AT ELECTRODE TIP.
IF THE SPARK DOES NOT APPEAR:
- CHECK THE WIRE CONNECTION TO THE IGNITER.
-CHECK THE ELECTRODE INSTALLATION TO THE MAIN BURNER ELECTRODES.
PUSH THE MAIN ELECTRODE WIRES
(26b) ONTO THE MAIN BURNER ELECTRODES,
LOCATED UNDER THE BOTTOM CASTING.
26b
UNDERNEATH VIEW

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CK
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9
9
9
14
14
CK
K1
RIGHT
RIGHT
REPEAT FOR LEFT SIDE TABLE
K