Sunfar V220 Series User manual

0801 26607756

PREFACE
Thanks for choosing V220 Series Low Power closed-Loop Vector Inverter produced by
Shenzhen Sunfar Electric Technologies Co, Ltd.
This Manual is the operating manual for V220 Series Low Power Closed-Loop Vector
Inverter. It provides all relevant instructions and precautions for installation, wiring,
functional parameters, daily care and maintenance, fault diagnosis and troubleshooting
of V220 series inverter.
In order to use this series of inverters correctly, guarantee product's best performance
and ensure safety of users and equipment, be sure to read this manual carefully before
using V220 series inverters. Improper use may cause abnormity and malfunction of the
inverter, reduce its service life and even damage equipments and lead to personal
injury and death, etc.
This user manual is delivered with the device. Please keep it property for future
overhaul and maintenance.
Owing to constant improvement of products, all data may be changed without further
notice.
V220 Series Low Power Closed-Loop Vector Inverter User Manual
Version: V1.0
Revision Date: Aug. 2011

CATALOG
1. PRODUCT CONFIRMATIONAND OPERATION CAUTIONS...............................................................................
1.1 PRODUCT CONFIRMATION.........................................................................................................................
1.1.1 CONFIRMATION OF FREQUENCY INVERTER BODY AND ACCESSORIES....................
1.1.2 NAMEPLATE OF FREQUENCY INVERTER...............................................................................
1.2 SAFETY CAUTIONS.......................................................................................................................................
1.2.1 NOTICES DURING INSTALLATION.............................................................................................
1.2.2 SAFETY CAUTION FOR WIRING.................................................................................................
1.2.3 SAFETY CAUTION FOR RUNNING OPERATION....................................................................
1.2.4 SAFETY CAUTION FOR MAINTENANCE CHECK...................................................................
1.3 KNOWLEDGE ON OPERATION...................................................................................................................
1.3.1 APPLICATION KNOWLEDGE OF DRIVING GENERAL MOTOR...........................................
1.3.2 APPLICATION KNOWLEDGE OF DRIVING SPECIAL MOTOR.............................................
1.3.3 AMBIENT ENVIRONMENT.............................................................................................................
1.3.4 CONNECTION KNOWLEDGE OF PERIPHERAL EQUIPMENT.............................................
1.3.5 TRANSPORTATION AND STORAGE...........................................................................................
1.4ABANDON CAUTION......................................................................................................................................
1.5 OTHER CAUTIONS.........................................................................................................................................
2.1 PRODUCT INTRODUCTION.....................................................................................................................................
2.1 INVERTER MODEL.........................................................................................................................................
2.2 PRODUCT APPEARANCE............................................................................................................................
2.3 MODEL TABLE.................................................................................................................................................
2.4 PRODUCT TECHNICAL INDEX AND SPECIFICATIONS........................................................................
3. INSTALLATION OF FREQUENCY INVERTER.........................................................................................................
3.1 INSTALLATION OF FREQUENCY INVERTER..........................................................................................
3.1.1 MOUNTING SURFACE...................................................................................................................
3.1.2 INSTALLATION SPACE...................................................................................................................
3.1.3 MULTIPLE INSTALLATIONS..........................................................................................................
3.2 SIZE AND ASSEMBLY OF OPERATION PANEL.......................................................................................
3.2.1 DISASSEMBLY……………………………………………………………………………….
3.2.2 INSTALLATION.................................................................................................................................
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3.2.3 EXTENSION OF EXTERNAL CONNECTION.............................................................................
3.3 DISASSEMBLY OF TERMINAL COVER.....................................................................................................
3.4 INSTALLATION SIZE OF PANEL..................................................................................................................
3.5 DISASSEMBLY AND INSTALLATION OF EXPANSION BOARD............................................................
3.6 INSTALLATION AND DISASSEMBLY OF FUNCTION BOARD..............................................................
3.7 INSTALLATION SIZE OF FREQUENCY INVERTER................................................................................
4. WIRING OF FREQUENCY INVERTER......................................................................................................................
4.1 CAUTIONS OF WIRING.................................................................................................................................
4.2 CONNECTION OF OPTIONAL FITTINGSAND FREQUENCY INVERTER.........................................
4.3 WIRING OF CONTROL TERMINAL.............................................................................................................
4.3.1 WIRING OF CONTROL PANEL STANDARD TERMINAL CON1 AND CON 2......................
4.3.2 FUNCTION DESCRIPTION OF CONTROL TERMINAL...........................................................
4.3.3 DESCRIPTION OF DIP SWITCH ON CONTROL PANEL.........................................................
4.4 WIRING OF MAJOR LOOP TERMINAL......................................................................................................
4.4.1 DESCRIPT0ION OF TERMINAL FUNCTIONS...........................................................................
4.4.2 MAIN LOOP TERMINAL DIAGRAM……………………………………………………..
4.5 WIRING CONNECTION OF BASIC OPERATION.....................................................................................
5. OPERATIONSAND SIMPLE RUNNING OF FREQUENCY INVERTER.............................................................
5.1 BASIC FUNCTION OF PANEL......................................................................................................................
5.2 BASIC FUNCTIONS AND OPERATING METHODS OF PANEL............................................................
5.2.1 BASIC FUNCTIONS OF PANEL....................................................................................................
5.2.2 OPERATING METHODS OF PANEL............................................................................................
5.3 SIMPLE RUNNING OF FREQUENCY INVERTER....................................................................................
5.3.1 INITIAL SETTING OF FREQUENCY INVERTER.......................................................................
5.3.2 SIMPLE OPERATION......................................................................................................................
6. FUNCTIONAL PARAMETER TABLE..........................................................................................................................
6.1 EXPLANATIONS..............................................................................................................................................
6.2 FUNCTION TABLE..........................................................................................................................................
6.2.1 SYSTEM MANAGEMENT PARAMETER.....................................................................................
6.2.2 SELECTION OF RUNNING COMMANDS...................................................................................
6.2.3 FREQUENCY SETTING..................................................................................................................
6.2.4 CONTROL COMMAND SOURCE.................................................................................................
6.2.5 STARTAND STOP...........................................................................................................................
6.2.6 ACCELERATION AND DECELERATION CHARACTERISTICS PARAMETERS.................
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6.2.7 CARRIER FREQUENCY.................................................................................................................
6.2.8 V/F PARAMETERS AND OVERLOAD PROTECTION..............................................................
6.2.9 STEADY RUNNING.........................................................................................................................
6.2.10 PARAMETERS OF MOTOR 1......................................................................................................
6.2.11 PARAMETER MEASUREMENTAND PRE-EXCITATION.......................................................
6.2.12 MULTIFUNCTIONAL INPUT TERMINAL...................................................................................
6.2.13 MULTIFUNCTIONAL OUTPUT TERMINAL...............................................................................
6.2.14 PULSE INPUT.................................................................................................................................
6.2.15 PULSE OUTPUT............................................................................................................................
6.2.16 ANALOG INPUT.............................................................................................................................
6.2.17 ANALOG INPUT CURVE CORRECTION..................................................................................
6.2.18 ANALOG OUTPUT.........................................................................................................................
6.2.19 ANALOG INPUT POWER FAILURE DETECTION...................................................................
6.2.20 VIRTUALANALOG INPUT...........................................................................................................
6.2.21 SKIPPING FREQUENCY..............................................................................................................
6.2.22 BUILT-IN AUXILIARY TIMER.......................................................................................................
6.2.23 BUILT-IN AUXILIARY COUNTER................................................................................................
6.2.24 AUXILIARY FUNCTIONS..............................................................................................................
6.2.25 MULTI-STAGE FREQUENCY SETTING....................................................................................
6.2.26 SIMPLE PROGRAMMABLE MULTI-STAGE OPERATION.....................................................
6.2.27 SWING FREQUENCY OPERATION...........................................................................................
6.2.28 PROCESS PID (4MS CONTROL CYCLE)................................................................................
6.2.29 PROCESS PID MULTI-STAGE SETTING.................................................................................
6.2.30 PROCESS PID SLEEP FUNCTION............................................................................................
6.2.31 REVOLUTION SETTING AND FEEDBACK..............................................................................
6.2.32 REVOLUTION CLOSED-LOOP PARAMETER.........................................................................
6.2.33 PROTECTION PARAMETER.......................................................................................................
6.2.34 TORQUE CONTROL.....................................................................................................................
6.2.35 MODBUS FIELDBUS.....................................................................................................................
6.2.36 MAPPING ACCESS PARAMETER.............................................................................................
6.2.37 COMMUNICATION LINKAGE SYNCHRONOUS CONTROL................................................
6.2.38 EXPANSION MULTIFUNCTIONAL INPUT TERMINAL...........................................................
6.2.39 EXPANSION MULTIFUNCTIONAL OUTPUT TERMINAL......................................................
6.2.40 ZERO-SPEED TORQUE AND POSITION CONTROL............................................................
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6.2.41 VIRTUAL INPUTAND OUTPUT..................................................................................................
6.2.42 PROTECTION FUNCTION CONFIGURATION PARAMETER..............................................
6.2.43 CORRECTION PARAMETER......................................................................................................
6.2.44 SPECIAL FUNCTIONAL PARAMETERS...................................................................................
6.2.45 OTHER CONFIGURATION PARAMETERS..............................................................................
6.2.46 HISTORICAL FAULT RECORDING............................................................................................
6.2.47 OPERATION STATUS AT THE LAST FAULT............................................................................
6.2.48 BASIC STATUS PARAMETER.....................................................................................................
6.2.49 AUXILIARY STATUS PARAMETER............................................................................................
6.2.50 MODBUS FIELDBUS STATUS PARAMETER..........................................................................
6.2.51 TERMINAL STATUS AND VARIABLE.........................................................................................
6.2.52 COUNTER TIMER VALUE............................................................................................................
6.2.53 SPINDLE CONTROLAND SCALE POSITIONING STATUS PARAMETER........................
6.2.54 EQUIPMENT INFORMATION......................................................................................................
7 DETAILED FUNCTION INSTRUCTIONS....................................................................................................................
7.1 SYSTEM MANAGEMENT (GROUP F0.0)...................................................................................................
7.2 RUNNING COMMAND SELECTION (GROUP F0.1)................................................................................
7.3 FREQUENCY SETUP (GROUP F0.2).........................................................................................................
7.4 CONTROL COMMAND SOURCE (GROUP F0.3).....................................................................................
7.5 STARTAND STOP (GROUP F0.4)...............................................................................................................
7.6 ACCELERATION AND DECELERATION CHARACTERISTICS (GROUP F1.0)..................................
7.7 CARRIER FREQUENCY (GROUP F1.1).....................................................................................................
7.8 V/F PARAMETERSAND OVERLOAD PROTECTION (GROUP F1.2)..................................................
7.9 STEADY RUNNING (GROUP F1.4).............................................................................................................
7.10 MOTER PARAMETERS (GROUP F2.0)....................................................................................................
7.11 PARAMETER MEASUREMENTAND PRE-EXCITATION (GROUP F2.2)..........................................
7.12 MULTIFUNCTIONAL INPUT TERMINAL (GROUP F3.0).......................................................................
7.13 MULTIFUNCTIONAL OUTPUT TERMINAL (GROUP F3.1)...................................................................
7.14 PULSE INPUT (GROUP F3.2)..................................................................................................................
7.15 PULSE OUTPUT (GROUP F3.3)................................................................................................................
7.16ANALOG INPUT (GROUP F4.0).................................................................................................................
7.17 ANALOG INPUT CURVE CORRECTION (GROUP F4.1)......................................................................
7.18 ANALOG OUTPUT (GROUP F4.2).............................................................................................................
7.19ANALOG INPUT WIRE-BREAK DETECTION (GROUP F4.3)..............................................................
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7.20 HOPPING FREQUENCY (GROUP F5.0)..................................................................................................
7.21 BUILT-IN AUXILIARY TIMER (GROUP F5.1)...........................................................................................
7.22 BUILT-IN AUXILIARY COUNTER (GROUP F5.2)....................................................................................
7.23 AUXILIARY FUNCTIONS (GROUP F5.3)..................................................................................................
7.24 MULTI-STAGE FREQUENCY SETTING (GROUP F6.0)........................................................................
7.25 SIMPLE PROGRAMMABLE MULTI-STEP RUNNING (GROUP F6.1)................................................
7.26 SWING FREQUENCY OPERATION (GROUP F6.2)..............................................................................
7.27 PROCESS PID (4MS CONTROL CYCLE) (GROUP F7.0)....................................................................
7.28 PROCESS PID MULTI-STAGE SETTING (GROUP F7.1).....................................................................
7.29 PROCESS PID SLEEPING FUNCTION (GROUP F7.2)........................................................................
7.30 REVOLUTION SETTING AND FEEDBACK (GROUP F8.0)..................................................................
7.31 REVOLUTION CLOSED-LOOP PARAMETER (GROUP F8.1).............................................................
7.32 PROTECTIVE PARAMETERS (GROUP F8.2).........................................................................................
7.33 TORQUE CONTROL (GROUP F8.3).........................................................................................................
7.34 MODBUS FIELD BUS (GROUP FA.0).......................................................................................................
7.35 MAPPING PARAMETERACCESS (GROUP FA.1).................................................................................
7.36 COMMUNICATION LINKAGE SYNCHRONOUS CONTROL (GROUP FA.2)....................................
7.37 ZERO-SPEED TORQUE AND POSITION CONTROL (FB.2 GROUP)................................................
7.38 VIRTUAL INPUT AND OUTPUT (GROUP FF.0)......................................................................................
7.39 PROTECTING FUNCTION CONFIGURATION PARAMETERS (GROUP FF.1)................................
7.40 CORRECTION PARAMETERS (GROUP FF.2).......................................................................................
7.41 SPECIAL FUNCTIONAL PARAMETERS (GROUP FF.3).......................................................................
7.42 OTHER CONFIGURATION PARAMETERS (GROUP FF.4)..................................................................
8.WARNING, ALARM DIAGNOSIS AND COUNTER MEASURES...........................................................................
8.1 TROUBLESHOOTING WITH WARNING OR ALARM DISPLAY.............................................................
8.2 WARNING DISPLAYAND TROUBLESHOOTING.....................................................................................
9 MAINTENANCE...............................................................................................................................................................
9.1 ROUTINE MAINTENANCE............................................................................................................................
9.2 INSPECTION AND DISPLACEMENT OF THE VULNERABLE COMPONENTS.................................
9.2.1 FILTER CAPACITOR.......................................................................................................................
9.2.2 COOLING FAN..................................................................................................................................
9.3 STORAGE.........................................................................................................................................................
9.4 WARRANTY......................................................................................................................................................
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10 DESCRIPTION OF COMMUNICATION PROTOCOL............................................................................................
10.1 PROTOCOL OVERVIEW.............................................................................................................................
10.2 INTERFACE AND TRANSMISSION METHOD........................................................................................
10.3 DATASTRUCTURE.......................................................................................................................................
10.4 PARAMETER CONFIGURATION FOR FREQUENCY INVERTERS...................................................
10.5 BRIEF INTRODUCTION OF FUNCTIONS...............................................................................................
10.6 ACCESS ADDRESS SUMMARY................................................................................................................
10.7 DETAILED MODBUS ADDRESS-FINDING DISTRIBUTION…………………………………….
1) COILADDRESS SUMMARY…………………………………………………………………
2) DISCRETE INPUTADDRESS SUMMARY…………………………………………………….
3) INPUT REGISTER ADDRESS SUMMARY………………………………………………..
4) HOLD REGISTER ADDRESS SUMMARY…………………………………………………
5) ANOMALY STATUS INFORMATION………………………………………………………..
6) FAILURE DIAGNOSIS………………………………………………………………………..
11ACCESSORIES.............................................................................................................................................................
11.1 I/O EXPANSION CARD (STANDARD TYPE: DEB350VS, PN:050M008003000)..............................
11.2 PG EXPANSION CARD (STANDARD DEB3PG12VA, PN:050M009012002)....................................
11.3 INTRODUCTION OF LCD OPERATING PANEL......................................................................................
11.3.1 OUTSIDE VIEW OF LCD OPERATING PANEL........................................................................
11.3.2 FUNCTION OF KEYS....................................................................................................................
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Product confirmation and operation cautions 1
V220 Series Low Power Closed-Loop Vector Inverter User Manual
1. PRODUCT CONFIRMATION AND OPERATION
CAUTIONS
1.1 PRODUCT CONFIRMATION
After the arrivel of the product, please carefully observe outer packing, confirm if there is any breakage; if
there is a label on the outer packing, please confirm the model and specification of it to see if they are in
accordance with your order. If any damage or discrepancy is found, please contact the supplier promptly for
solution.
1.1.1 CONFIRMATION OF FREQUENCY INVERTER BODY AND ACCESSORIES
Confirm the frequency inverter nameplate details, and check for any damage that may have occurred during
the transit, if any parts and components have sustained damage, and that the frequency inverter is complete
with the following accessories:
zOperation instruction;
zCertification;
zProduct list;
zOther ordered accessories
If there is any omission or damage, please contact the supplier promptly for solution.
1.1.2 NAMEPLATE OF FREQUENCY INVERTER
On the frequency inverter, there is a nameplate marked with model number, input and output ratings, product
serial-number and bar code of frequency inverter.The content of nameplate is shown as below:
1.2 SAFETY CAUTIONS
Read this instruction carefully prior to installation, wiring, operation and maintenance, to ensure proper
operation of this product.
"Tips", "Attention", " Warning " and " Danger " in this operation manual are defined as follow.
Bar code
Certification logos
Product serial-number
Rated output capability and current
Rated input voltage number of phase,
voltage and frequency
Model of frequency inverter
V220-4T0022
3PH 380V 50/60Hz
XXXXXXXXXX
3.6KVA 5.5A
TYPE:
SOURCE:
SERIAL No.:
OUTPUT:

2Product confirmation and operation cautions
V220 Series Low Power Closed-Loop Vector Inverter User Manual
1.2.1 NOTICES DURING INSTALLATION
1. The frequency inverter shall not be installed on combustibles, material that may induce the risk of fire.
2. The frequency inverter shall not be installed at places with direct sunlight, in case of danger.
3. The frequency inverter of this series shall not be installed in the environment of explosive gases, in case of
the danger of explosion.
4. Do not install the Frequency inverter if damaged or lf components are missing. Installation may lead to
personal injury, fire or other accidents.
5. It is not allowed to dismount or modified the frequency inverter without authorization.
6. No foreign matter is allowed to be dropped into the frequency inverter, in case of breakdown of the
frequency inverter.
7. During installation, the frequency inverter shall be installed at the place able to bear its weight, otherwise,
it may fall down.
1.2.2 SAFETY CAUTION FOR WIRING
1. Please authorize the professional staff to conduct wiring. If the wiring operation is not proper, it may
damage to the equipment and the individuals.
2. Please start to wire after the panel digital tube of frequency inverter is out for ten minutes, otherwise, there
can be electric shock.
3. The grounding terminal of frequency inverter must be reliably grounded; otherwise, there can be electric
shock risk.
4. No alternating current power supply is allowed to be connected onto the U, V and W of frequency inverter;
otherwise, the frequency inverter can be damaged.
5. Confirm that the input voltage and frequency converter are in consistent with rated voltage value;
otherwise, the frequency inverter may be damaged.
6. Confirm that the motor and frequency converter are adaptive with each other, otherwise, the motor can be
damaged or frequency converter protection can be caused.
7. Brake resistor can not be connected onto the (+), (-) of DC bus directly, otherwise, there can be fire risk.
¾Danger: Without operation according to the requirements, serious damage to equipment
or injuries to personnel may result.
¾Warning: These requirements must be followed to avoid the risk of injuries to
personnel and the loss of material
¾Attention: Matter requires careful attention to ensure correct operation.
¾Tips: Tips for some useful information.