Sunl Slgk-150 User manual

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SERIES OF-ROAD KART

USER’S MANUAL

Dear Sir or Madam,

Thank you very much for your choice of this

Off-road Kart.

This Off-road Kart is manufactured according to the

full survey of market demand. We hope that it will bring

you driving pleasure.

Please read the manual carefully before driving

because it will help you learn the basic knowledge of

structure, function, operation and maintenance of the

Kart, which will be of great help for you to keep it in good

condition and drive more safely.

The materials and pictures provided in the Manual

is the latest information made according to the newest

products. There possibly are differences between the

contents in the manual and the actual situation of Kart as

a result of the improvement or changes of the products.

But the user has to operate by the real situation. The

producer preserves the rights revision of the Manual at

any time, with no further information or notice.

No one can copy, quote or print any part of the

Manual without permission from the producer.

Please contact the dealers if you have any

problems about the Kart’s operation and maintenance.

▲ Warning: Drivers and Parents should

read and follow the rules in Section 4 before driving

Off-road Kart, which is about the important events

and safety.

Locate and read owner’s manual, follow all

instructions and warnings. Don’t lend the kart to

anybody that can’t drive it. Avoid paved

surfaces-pavement may seriously affect handing

and control.

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Contents

1. Brief Introduction to Off-road Kart

2. Main Technical Parameter Table

3. Vehicle Assemblage

4. Important Events and Safety

5. Components and Operation Introduction

6. How to Drive Off-road Kart Properly

7. Maintenance of Off-road Kart

8. Schematic Diagram

Attention: the picture shows the external size for the

double seats Kart and the size in the bracket is for

the single seat Kart

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1. Brief Introduction to Off-road Kart

1.1 Brief Introduction

1. Headlight 2. Turn indicator 3. Rear view mirror 4. Bend

protecting pole 5. Steering Wheel and Steer Pole 6. Seat 7. Side

protecting pole 8. Oil Tank 9. Rear Basket 10. Rear Braking Light

11. Rear Frame 12. Front Wheel 13. Tire cover 14. Rear mudguard

15. Rear shock absorber 16. Battery 17.Rear view mirror 18. Front

mudguard 19. Rear Wheel 20. Turning Supporting Axle 21.

Steering Box

◆ The shape of this Off-road Kart for leisure and

entertainment is new and unique. The frame is welded

with excellent steel pipe, which is high in structural

strength with reliable safety.

◆ Front independent suspension and articulated

and complicated shock-absorber in the rear frame are

adopted, which is comfortable and is of great help to

prolong the life of the components of the whole vehicle.

◆ Front wheel and rear axle hydraulic disk arrester

is adopted, which has a good effect and easy and soft

operation.

◆ This type of karts has taken an engine with high

efficiency and low oil consumption.

◆The electrical system is simple and reliable as well,

which is a leisure and entertainment vehicle based on

good function.

◆Continuously variable transmission engine is

adopted in the vehicle, better and convenient customer

in energy usage.

1.2 Engine and Frame Identification Numbers

Engine Identification Number: Please remember

Engine Identification Number for the check when

necessary. The location of Engine Identification Number

is at the mouth of the discharge pipe of the engine.

Frame Identification Number: Frame Identification

Number is the unique number for all the vehicles and

please make a record for the check when necessary. It is

on the framework under the seat.

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2. Main Technical Parameter Table

Item Parameters

Type Single seat Double seats

L×W×H

(mm) 2100×1250×1360 2240×1390×1440

External

Dimensi

on Axle Base

(mm) 1460 1610

Dry Weight

(Kg) 185 230

Weight Passenger(s) 12

Type Single Cylinder, Four

Strokes,

Wind Cooling

Single Cylinder, Four

Strokes,

Wind Cooling

Exhaust (ml) 149.6 149.6

Engine

Form of

Transmission CVT(with back gear) CVT(with back gear)

Power Highest

Speed (km/h) 70 65

Type/Air

Pressure

Front 19×7-8 10 P.S.I 19×7-8 10 P.S.I

Tire Type/Air

Pressure

Rear 18×9.5-8 15 P.S.I 22×11-10 15P.S.I

Battery 12V 9Ah

Electrical

System Safety Fuse 10A

Capacity Oil tank(L) 6.0

3. Vehicle Assemblage

1. Take off the cover and fixing poles by using

wrench.

2. Take out Steer Wheel and pan head cruciform

slot screws or hexangular flange face screws and install

Steer Wheel on the Steer Wheel fixing base (pay

attention to the place of Steer Wheel, put the front

turning wheels parallel to the rear wheels, let Steer

Wheel with 3 strips up face the rear). Fasten the screw

and put on the cover of Steer Wheel.

3. If it is equipped，put the protective small plastic

jacket into the pipe of goods shelf, put the screw bolt

backings into the hexangular flange face screws and

then fix the goods shelf with the backing screw.

4. If it is equipped，put the protective large plastic

jacket into the pipe of bodywork, put the screw bolt

backings into the hexangular flange face screws and

then fix the protective pipes with the backing screw.

5. Take the oil tank from the box and fix on the oil

output mouth. Fix oil tank on the supporter by

hexangular flange face screws. Put one end of

non-burning rubber oil-input pipe into the oil-output

mouth. Take off the dust-free cover on the mouth of the

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carburetor, put the other end to the input oil mouth on

the carburetor.

6. Take out the hexangular screws and hexangular

flange face nuts and fix the seat.

7. Connect the wires by the plugs and screw nuts

which on the poles of the battery to the corresponding

place (attention: the positive wire connects to the

positive pole of the battery, black wire connects to the

negative pole of the battery). Tighten the screws.

8. Plug in the joints of all lights on proper position.

Check and make sure that every screw is tight and

then you can prepare to use the kart.

4. Important Events and Safety

This Off-road Kart is more than a toy and it will cause

danger if driving improperly. Please abide by the

following suggestions strictly to avoid the injury.

◆You mustn’t drive at an excessive speed. You

must control the speed properly according to the road

situation, the field of vision, your driving experiences and

your operating conditions.

◆You must drive with defined number of

passengers and loading capacity, with no over-loading

driving.

◆Keep a proper gap with the other vehicles to

avoid collision.

◆Please examine the off-road Kart before driving,

making sure that it is in the condition that safe driving

can be obtained. You can inspect according to the

process and maintenance specified in the Manual and

the explanation attached to the components, making

sure that all the joints are tightened and safe.

◆Before starting the engine, you must make sure

that the driver is on the seat and the vehicle is in the

controllable state.

◆The vehicle is designed to carry one person,

please don’t pick up other passengers.

◆You must put your hands on Steer Wheel all the

time when driving and make sure that the running

direction is under your control.

◆The kart should not be overloaded with

passengers.

◆You must abide by the operating procedures

and methods when turning the vehicle.

◆You must practice the low-speed turning before

you conduct the high-speed operation. Please don’t turn

at an excessive speed.

◆You must do warming-up exercises before

driving the vehicle.

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◆Please read the Manual and all the warning

notes carefully before driving and operate by following

strictly the procedures and methods.

◆You mustn’t drive the vehicle on the street,

driveway or sidewalk.

◆You mustn’t drive off-road Kart under the

influence of drink or anesthesia agents because this will

badly reduce you judging ability and cause serious injury

and even death.

◆You must drive on the slippery and steep road

after mastering the skills of driving for it is dangerous to

do so. Attention: driving on the slippery, broken stone or

soft road will prolong the braking distance.

◆You must drive on the strange road slowly and

carefully.

◆You must learn how to drive off-road Kart in a

proper way and a qualified training coach is a necessity.

The driver must be more than 16 years old and of

adequate understanding, intelligence and judging ability

for controlling the driving safely.

◆You must add petrol to the oil tank before you

drive it for the first time. If it is two-stroke engine, you

must add the petrol with proper quantity of engine oil

and the ratio of petrol and engine oil is 25:1. If it is

four-stroke engine, you must add the engine oil in time

according to the requirement of the engine. Attention:

please don’t add the fuel when the engine is in operation

or it is hot. You must keep the source of heat and the

flame away from the oil tank.

◆You must adopt the tires of size and type

defined in the Manual and keep the tire at the defined air

pressure. The proper air pressure can ensure the

reliable braking and turning.

◆Please don’t change the position and the state

of the components or add any attachments at your will.

◆You mustn’t operate the engine in a closed

environment because end gas from it will be dangerous

to life.

◆It is dangerous for any parts of body or clothes

to touch the engine, noise deadener or any other

revolving parts. Please keep away from them.

◆You must follow the local suggestions and rules

to drive the off-road Kart in helmet and protection

clothes.

◆You must fasten the seat belt when driving, with

no hand, foot or head exposing outside of the vehicle.

◆You must follow the rules and the regulations of

the sports ground or the local authorities when driving

for pleasure.

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◆Please don’t drive the vehicle if your body

dimension or health status are not suitable.

◆Please keep the vehicle far away from the

resource of heat and fire if you store it for a short time.

Please empty the petrol in the oil tank if you store it for a

long time. Please store the Manual properly for the

necessary usage.

◆Certain experiences are required to repair and

maintenance the vehicle and all the actions of its kind

must be done under the safe conditions.

5. Components and Operation Introduction

5.1 Location of Components

See Picture 1.1

5.2 Operation of Components

☆Steer Wheel

Steer Wheel is used to control the direction of the

off-road Kart and the kart will turn right or left according

to the corresponding operation.

☆Braking Pedal

Braking Pedal is operated by left foot. It will work

when step hard forward and the off-road kart will slow

down.

▲Warning:

You must be skillful in the operation

and the force Braking Pedal and Gas Pedal when

driving initially Off-road Kart so that you can

control the speed properly especially in the curves

and among the karts.

☆Gas Pedal

Gas Pedal is operated by right foot. It will accelerate

when step hard forward and slow down otherwise.

▲ Warning: You must keep the hands on Steer

Wheel to avoid the losing control of the kart when

driving the off-road kart. Otherwise it may cause

serious accidents even death.

Braking Pedal Accelerating Pedal

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☆Gear-engaging Device

Gear-engaging

Device

Forward Gear

Backward Gear

If there is gear-engaging device in your Kart, you

must make clear the function and operating ways of

each gear so that you can avoid the danger arising from

the unexpected running.

The back gear device for single seat kart is located

at framework of right of the seat and the back gear

device for double seats is located at the right and lower

part of Steer Wheel.

The gear-operating ways for the engine are as

follows:

Move the handle backward and locate the gear pole

at the back gear, the kart will go backward.

▲Warning：

Attention：you must stop when conduct gear changes.

☆Control Panel (Ignition Key and Blanket Switch)

1.Ignition Key 2.Cutout 3.Headlamp 4.Turn signal

Switch 5.Horn Switch

☆Ignition Key

Turn the Ignition Key clockwise to the first gear and

Braking Indicator will be on.

Engine-start: Electric Start (Ignition Key is on

Control Panel)，you can start the engine by turning

Ignition Key clockwise to the second gear.

☆Blanket Switch

If you want to stop the engine, you can press the

red Blanket Switch until it stops.

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☆Turning Lamp Switch

☆Light Switch

☆Horn Switch

The horn will be switched on if pressed and off if

loosened.

☆Seat

You can adjust the location of Seat by moving the

hand lever under the cushion. You can move the hand

lever right, and then move to the place necessary and

loosen the hand lever. Attention: please resume the

location of the hand lever.

Seat Adjuster (back and forth)

☆Oil Tank (Cover)

There is a blowhole on Oil Tank Cover, which

should not be blocked.

Please add the petrol no more than the neck

bottom of oil feeding mouth when adding.

You must fasten Oil Tank Cover after finishing

adding petrol.

☆Hand Brake

The hand brake of single seat kart is located at the

back of the back gear (double seats kart is between the

two seats). The Kart will be braked if you pull upward the

hand brake when stopped and will be loosened if you

put down the brake.

6. How to Drive Off-road Kart Properly

▲Special Attention:

1. The petrol in the oil tank and the engine oil in the

engine have been emptied for the safe transportation.

Before starting, please add petrol and engine oil to the

defined place. The petrol number is 90 or above and

the engine oil number is 85w/90.

2. The Kart has gear system and you must put the

gear into neutral till the indicator is on (the gear

indicator is in front of the frame) before starting the

engine and then run the Kart with the necessary gear.

6.1 Preparations before Driving

Such preparations are necessary as receiving the

proper training and guidance, checking your off-road

Kart and making sure that it is in good condition and

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learning the rules of driving safely. You must put on the

protecting equipment, such as helmet and long-sleeve

clothes.

6.2 Vehicle Check before Driving

It is necessary for you to spend few minutes on

checking your off-road Kart before driving so that you

can save time and keep safe in the long-way driving.

This includes the following items:

a. Adding of engine oil

If you use it for the first time, you must add petrol and

engine oil in it.

You must add oil to the engine in time according to

the using requirement and the engine oil number is:

*Crank case: SAE15W/40SE , 0.9L;

*Gear case: Summer 150-SY1172-80, 0.11L;

Winter 10-Q/SY11520-79,0.11L,

b. Quantity of Petrol

You must add petrol in time if the quantity of petrol is

not adequate so that it will not break down on the way.

You should check the leakage of Oil Tank. The petrol

number is above 90.

c. Brake

Please check the operation of the brake and adjust

the free path when necessary.

d. Tires

You should check the tightness of the screw bolt

and screw nut, the state and the air pressure of the tires

to see if it is suitable to drive

e. Accelerator

Please check the accelerator if it can move freely

and if it can resume its position.

f. Ignition Key and Blanket Switch

Please check the joints and plugs if they are tight

and work properly.

g. Screw Bolt, Screw Nut, Fastener

Please check the wheel axles to see if the screw

bolts are tight and to see if the other screw bolts and

screw nuts are tight and reliable. You must make sure

that the screw bolts of Steer Wheel is tight and reliable

and the front wheels turn in the same direction of Steer

Wheel freely.

h. The Lower Part of Vehicle and Exhaust System

Please check and clear the dust, plants and the

other foreign substances that will possibly cause fire or

wrong operation.

▲ Warning:

Attention: Please don’t add petrol or engine oil

when the engine is running and keep the oil tank

away from the heat resources and flame. You must clear all the faults before driving and you

can also ask help from the dealer of franchiser if you fail

to do so.

▲Warning: It will increase the possibility of the

accidents if you don’t check the vehicle and clear the

faults before driving. You should check it according to

the procedures and maintenance in the Manual and

make sure that the vehicle is in good and safe

condition.

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6.3 Steps of Start the Engine

☆Put the vehicle on the flat place.

☆Put Ignition Key to the location of starting the

engine, with no more than 8 seconds every time.

Please press slightly Gas Pedal and repeat the

above-mentioned steps if you fail to start it for several

times.

6.4 Running-in

Please don’t run at a too fast speed or even tread

Gas Pedal to the bottom in the first few weeks driving

the new vehicle. The right way to run in the engine will

be of great help for the life and performance. It will be

better to run in the engine at a various revolving speed.

6.5 Driving

You should choose a safe and flat place without any

obstacles and vehicles to conduct the initial driving.

After starting the engine and allowing running for a

moment for warming-up, you can drive by grasping

Steer Wheel, seeing the front ways and treading Gas

Pedal gradually.

6.6 Turning

You should control the speed properly when turning

and it will be difficult to run in the expected direction and

track if you run at an excessive speed.

You should use Gas Pedal and Braking Pedal

properly to ensure the security when turning. And you

should lurch to the turning direction.

6.7 Stop

It will be better for you to choose a flat place to park

the vehicle.

When parking, you should loosen Gas Pedal and

tread Braking Pedal, reducing the speed until it stops.

After parking the Kart, you can loosen the brake

pedal only after pull up the hand brake so that you can

avoid the automatic moving.

7. Maintenance of Off-road Kart

7.1 Routine Maintenance

The following is the routine maintenance table. It is

made according to the general situation and you must

conduct the maintenance more frequently if the driving

environment is worse and dust is more.

Routine Maintenance Table

Notes: I-Inspection, clean, adjust and lubricate or

replace when necessary, C-Clean, R-Replace,

L-Lubricate

Item Maintenance

in 1st Week Monthly

Maintenance Annual

Maintenance

▲Attention: You should practice the turning at a

low speed firstly and increase the speed gradually

to get familiar with the operating features of the

off-road Kart.

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Petrol Pipe

Line

System* I I

Accelerator* I I

Air Filter C I

Sparkling

Plug I

Engine Idle

Speed I I

Drive

Chains I, L I, L

Braking Disk

Fretting

Quantisty I I

Braking

System* I I

Screw Bolt,

Screw Nut,

Fastener I I

Tires I I

Turning

System I

Front

Suspension

System I I

Engine Oil* I I R

▲Warning:

1. When conducting maintenance, please read the

operation guidance and warning signs and prepare the

necessary tools and auxiliary materials.

2. The clean, flat, ventilating and bright place

should be chosen to conduct the maintenance. The

engine should be stopped unless necessary. Please

choose the real products if it is necessary to change

the components.

3. Please ask help from dealers of the producer if

you can not conduct the maintenance by yourself.

4. It will be better for you to ask the dealers of the

producer to repair or maintenance the items with “*”,

unless you have enough tools, maintenance

parameters and experiences.

7.2 Sparking Plug

☆Take off the cap of Sparkling Plug.

☆Dust the tray of Sparkling Plug.

☆Take out Sparkling Plug by wrench.

☆Inspect the electrode and replace it if the

electrode and the nonconductor are burnt in a improper

way.

☆A new one should be installed if Sparkling Plug

is apparently burnt or the nonconductor is broken.

▲Warning: You should cut off the engine when

conducting maintenance and otherwise it will possibly

damage the moving and hot parts. ☆Inspect the distance between the electrodes.

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The normal distance is 0.61-0.71 mm. You must make it

to the right place carefully if the distance is not proper.

☆Please drive the screw by hand if installing

Sparkling Plug to avoid sliding-filament.

☆After the above-mentioned step, you can drive

fasten it 1/2 circle (for new Sparkling Plug) or 1/4 – 1/8

circle (for used Sparkling Plug) by the special wrench for

Sparkling Plug.

7.3 Air Cleaner

Routine cleaning is necessary because dust will be

left in Air Cleaner during the use. Frequent cleaning

should be conducted if driving in the dusty area.

7.3.1 Cleaning of Air Cleaner

☆Take off the plastic protecting jacket.

☆Take off the cover ofAir Cleaner.

☆Take the filter out of the of Air Cleaner.

☆You can clean the cleaner in the dissolvent of

inflammable and high flash point. Then soak the filter in

the clean engine oil for 5 minutes and squeeze out the

rest engine oil.

▲Attention: You should not tighten it to squeeze out

the rest engine oil and the otherwise will damage the

filter.

☆Dust the empty Air Filter Box, the cover and the

entrance and place the dry filter into Air Filter Box.

7.4 Brake Staff

Disk Brake is adopted in the vehicle and you should

inspect the free path of Brake Pedal, the joints of the

braking system and the leakage.

▲Attention: You should tighten Sparkling Plug

and otherwise it will cause the damage of engine as

a result of overheating. Routine inspection is necessary for the braking disks

to make sure that it doesn’t reach the extreme points.

☆Free Path of Brake Pedal

The distance between the initial position of the pedal

and working position means Free Path of Brake Pedal.

☆It is necessary for you to replace the braking disk if

it is less than 3 mm thick.

☆Please replace the braking pedal if it is not active.

Please pay attention to spring, screw bolt, linchpin and

the pipe when replacing.

7.5 Accelerator

☆The Free Path of Accelerator is 3– 5 mm, which

can be measured from the initial position to the position

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where the revolution begins to rise.

☆It is necessary to adjust Accelerator Cable and the

screw nut in the end of Carburetor if Free Path of

Accelerator is not in its proper distance. You should lock

it after adjustment.

☆Please replace Accelerator Cable if it is damaged.

☆Inspect the return spring of Accelerator Pole and

replace if it can not work properly.

7.6 Tire Check

☆The tires of the vehicle are low pressure ones, The

over-high or over-low Air Pressure benefits nothing to

the proper performance. The measure of Air Pressure

should be conducted under the cool state.

☆Depth of Tire Checker

Please check surface and side and make sure that

there is no crack on it, no foreign substances in it and no

leakage of air. You should replace the tire if the depth of

tire checker is less than 2 mm.

7.7 Battery

☆You must connect the red wire to “+” pole and the

black wire to “-” pole when installing the battery. You

should replace the battery if it cannot store electricity.

Generally speaking, battery should be replaced every

2-3 years.

☆Safety Wire

Safety Fuse must be installed in the safety wire box.

If safety wire is frequently damaged, there is possibly

a short circuit or over-loading.

The change of Safety Wire:

a. Open safety wire box and take out the safety wire

plate.

b. Insert the new safety wire plate into safety wire box.

c. Resume the cover of safety wire box.

7.8 Carburetor

The idle speed adjusting screw bolt on Carburetor is

used to adjust the speed of idle speed. Tighten the

screw and the speed will slow down; loosen the screw

and the speed will speed up. You must adjust the speed

to the lowest stable position when adjusting.

The rest inspections of Carburetor need certain

experiences and please contact the dealers of franchiser

for technicians’ help.

7.9 Steering System

Routine screw inspections for the Steering Pole,

Steering Machine and Turning Pole are necessary.

Toe-in: You adjust them by pulling Pole and the

distance is 3-6 mm.

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中性

150F（S）Series

Off-road Kart

USER’S MANUAL

SunL SLGK-150 User manual

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