Sunrise 3020-M User manual

WARNING: Please read carefully before operating your SUNRISE ROOM HEATER.
Owner’s Manual for…
ROOM HEATERS

2
PILOT CONNECTION: 1/4" tubing
PRESSURE: 1/2" PSI maximum
AMBIENT RATING: -40°F to 250°F operating temperature
ROOM HEATER PLACEMENT: Keep min. of 10" from back wall; 4" from side wall. Use 4" stovepipe
with liner in chimney. Never put anything under the unit. Non-combustible oor or UL stove board.
MAIN PIPE CONNECTION instruction as follows:
1. Be sure the main gas supply is shut off before starting the installation. The gas valve may be
installed in any position, but is should be located so that the gas control knob is easily accessible.
2. If a vise or open-end wrench is used to hold the control while installing piping, do not tighten
excessively as this may damage the control.
3. Check for gas leaks with a soap solution after completing installation.
PILOT GAS CONNECTION: Install the tting into the pilot gas tapping, turning until nger-tight.
Insert clean, debarred tubing all the way through the tting. Holding the tubing securely, slowly
tighten the tting until a slight “give” is felt. Then tighten an additional 1-1/2 turns.
THERMOCOUPLE: The thermocouple connector should be clean for good electrical contact. Run
the thermocouple nut into the thermocouple connection as far as possible by hand. Then set the
nut with 1/4 to 1/2 additional turns using a small wrench. Do not overtighten.
Always install a gas shut-off valve at the main line.
Installing your Sunrise gas stove
Notes: Stove pipe 6" minimum from any wall. Always use an approved
stove board unless installing on a concrete oor.
CAUTION! KEEP COMBUSTIBLE MATERIALS AWAY FROM HEATER.
Tested +0 ANSI Z21.86-08 standards for propane natural gas
2 sided wall Stove across corner Any 3 sided enclosure
10"min
4" min.
3" min.
3" min.
10" min
6" min.6" min.
Installation

3
Specications
This gas pilot safety valve provides 100% shut-off of both pilot &
main burner gas supply in the event of pilot ame failure. This
valve is equipped with a 3-position gas control knob to provide
for pilot lighting. This control also allows pilot ame adjustment.
If the pilot ame goes out during normal operation, or if there
is insufcient pilot ame to provide proper thermocouple output,
the safety valve will close, stopping the ow of all gas.
Hydraulic Thermostat heaters models lighting procedures
Model 3020 H/M, 2618-H/M, 2016 H, Model 3020 H, 2618 H
2010 or later models, lighting and relighting procedures for all hydraulic Thermostat systems
1. Light the left hand burner rst. See gures 1–3. Turn the temperature control knob to high (counter
clockwise). Hold the red button down and push the piezo ignitor repeatedly until the pilot light stays
lit. (approximately 30 seconds) If the pilot light goes out, repeat step 1 until it stays lit.
2. The right hand burner is the secondary (see gure 4) burner on all two control units. You must turn
the knob to the pilot position, push down and hold for 30 seconds. Release, then turn on high for
extra heat.
1. Shut-off button
2. Ignition button
3. Minimum ow rate button
4. Main gas outlet
5. Thermostat bulb
6. Temp. setting knob adaptor
Push ignition button. Turn the
adaptor to the desired tem-
perature position. This adjusts
the gas ow to the main burner
in order to achieve the desired
ambient temperature.
To maintain
a ame at
the pilot
burner with
the main burner off, turn the control
adaptor clockwise to the “PILOT”
position. Depress the shot-off button.
Figure 1
Figure 2
Figure 4
Figure 3

4
MILLIVOLT SYSTEM
The millivolt system and
individual components may
be checked with a millivolt
meter having a 0-1000 MV
range (900-040). Before
checking system, be certain
wall thermostat lead wire
does not exceed length (as
recommended in the WIRING
section table), and all con-
nections are clean and tight.
Conduct each check, shown
in the chart shown at right,
by connecting the meter test
leads to the terminals, as
indicated. All the readings
are closed circuit.
Millivolt model heaters
Lighting the pilot and burners
Model 3020-M, 2618-M, 2016-M, 3020-M/M, 2618-M/M
Lighting and relighting procedures for all 2010 and later models
1. Light the left hand burner rst (facing the heater). Turn the knob to pilot, and push down.
Push the piezo ignitor repeatedly till the pilot lights. Hold the control knob down till the pilot
stays lit approximately 1 minute. If it goes out, repeat till it stays on. Note: before lighting
the pilot, turn the wall thermostat to 80°F.
2. The right hand burner is a secondary burner on all two control units. You must turn the knob
to pilot, push down and hold for 30 seconds. Release and turn on high (for extra heat).
CAUTION: Keep combustible material away from gas appliance. Keep burner area clean and
free of dust and lint.
Inlet
Outlet

5
Pilot Burner Adjustment
1. Remove Pilot Adjustment Cap & Gasket
2. Adjust pilot key to provide properly sized ame.
3. Replace Pilot Adjustment Cap & Gasket. Leak test per item No. 13
To operate RB Dial (HI-LO Regulator)
1. Rotate dial clockwise towards HI setting for faster heating and
counterclockwise towards LO setting for slower heating rate.
2. Recommended: Use HI heating rate for midwinter and LO
heating rate for spring and fall.
To convert regulator from natural gas operation to L.P. Gas
operation or L.P. Gas Operation to natural gas operation:
1. Turn off gas and electricity (if so equipped) before starting conversion.
2. This control has a gas converter feature. The control usually comes set in the natural gas
position.
3. When changing system from natural to L.P. (or L>P> to natural gas), the pilot and burner
orices must also be changed. (See page 10 for orice sizes)
4. Remove RB Dial Cap with appropriate screwdriver.
5. Insert a small screwdriver blade in Converter Plunger; depress plunger fully, and rotate it
90°(direction immaterial) to change to L.P. or natural gas operation as desired.
6. Replace cap and tighten.
7. Check outlet pressure with pressure gage at outlet pressure tap to determine if the gas
valve is functioning within manufacturer’s specications.
8. After conversion has been completed, leak test per item no. 13.
Technical Specications
A Ambient Temperature Operating Range 0°F to 185°F
B Mounting Position MULTIPOISE
C Rated Inlet Pressure 1/2 psig
D 1.0" P.D. Capacity 71 CF/hr (3/8 x 3/8)
79 CF/hr (1/2 x 1/2)
E Range of Regulation
(3/8 x 3/8)
(1/2 x 1/2)
6,000 – 150,000 BTU / hr (Nat. Gas)
12,000 – 200,000 BTU / hr (LP Gas)
8,500 – 162,000 BTU / hr (Nat. Gas)
12,000 – 226,000 BTU / hr (LP Gas)
F Outlet Pressure Range 3.0" W.C to 5.0" W.C (sufx R)
8.0" W.C to 12.0" W.C (sufx R-LP)
0.5 to W.C to 6.0" W.C (sufx RB)
2.0" W.C to 12.0" W.C (sufx RB-LP)
2.0" W.C to 6.0" and 9.0" W.C to 12.0"W.C (sufx RC, RBC)
G Vent Limiter .0135" diameter
H Automatic Valve:
Pull-In Voltage
Drop-Out Voltage
Resistance
Millivolt operator
110V to 200mV
25 mV to 50 mV
1.6 – 1.7 Ohms
I Safety Magnet
Hold-in Current
Drop-out Current Resistance
Manual rest Type
150 to 475 mA
70–140 mA (Other drop-out ranges are available)
18–22 mOhms.
JClosing Time ≤ 1 second
KAmbient Temperature Range 0° F to 185F

Replacement parts are available through your local dealer.
6
Troubleshooting
Always call the service technician who installed your Sunrise heater for assistance.
Q. The heater doesn’t stay lit.
A. 1. Try relighting the unit after it has cooled down
2. The pilot may need to be cleaned. Does it burn yellow?
3. Thermocouple or therompile may need to be replaced
4. 2010 or later units — check high limit switch and connectors. Is the chimney blocked?
5. High limit switch may need to be replaced
6. Check terminals for corrosion and re-tighten if necessary.
7. High limit switch is located inside the diffuser box
Q. The burner burns high and yellow.
A. Open door and use a stiff wire brush to clean sleeves and blow out all the portholes in the
burner and air mixer. Adjust air intake. Call your service technician for assistance.
Q The thermostat doesn’t light.
A. See proper section on how to light the heater. Hydraulic thermostat, page 3. Millivolt, page 4
Q. Burner popping
A. 1. Some popping is normal
2. Adjust air mixer
3. Tighten door
Q. Burner doesn’t burn all around and or lifts of ports
A. 1. Adjust air mixer
2. Check venting system — are other appliances hooked to it?
Q. Burner has a roaring sound and emits bad odor.
A. 1. Check millivolt valve to correct voltage (see page 5)
2. Control may have a slow leak
3. Burner may need to be cleaned
Q. Wall Mount thermostat doesn’t hold temperature
A. 1. Replace the batteries once a year
2. Press the hold button on the lower left corner
Notes:
1. We recommend having your Sunrise heater cleaned and serviced by a qualied service
technician every fall before lighting your heater.
2. The wall mount Thermostat is compatible with any millivolt system.

7
Hood Recommendations for Basement Application
Note: Remove top grill
before measuring hood.
Hood should be 3/4"
higher than the heater.
Hood should be 1⁄2"–3⁄4"
wider than heater on all
four sides. See diagram
Overall Height Varies (approx. 60"
12"
3'-8"
19.5"
21"
2 x 10 Floor Joist
Side View
12" x 14" Main Register
Basement applications
Heater needs fresh air to work properly
Hood needs to be installed properly so heater can breathe

8
The Display
9Indicates day of the week.
10 Is displayed when the SYSTEM switch is in the HEAT position. is displayed (non-
ashing) when the SYSTEM switch is in the COOL position. is displayed (ashing)
when the compressor is in lockout mode.
11 Alternately displays current time and temperature.
12 is displayed when the 2 “AAA” batteries are low and should be
replaced. Nothing else will be displayed. Earlier models display “LO BATTERY”. Refer to
37-7006.
13 Displays currently programmed set temperature (this is blank when SYSTEM switch is in
the OFF position).
14 “HOLD” is displayed when the thermostat is in the HOLD mode.
Operating Features
Now that you are familiar with the thermostat buttons and display, read the following informa-
tion to learn about the many features of the thermostat.
• SIMULTANEOUS HEATING/COOLING PROGRAM STORAGE — When programming, you
can enter both your heating and cooling programs at the same time. There is no need to
reprogram the thermostat at the beginning of each season.
• TEMPERATURE OVERRIDE — Press or until the display shows the tem-
perature you want. The thermostat will override current programming and keep the room
temperature at the selected temperature at the selected temperature until the next program
period begins. Then the thermostat will automatically revert to the program.
• HOLD TEMPERATURE — The thermostat can hold any temperature within its
range for an indenite period, without reverting to the programmed temperature.
Press HOLD button. “HOLD” will be displayed. Then choose the desired tempera-
ture by pressing or . The thermostat will hold the room temperature at
the selected setting until you press the RUN button to start program operation
again.
• ENERGY MANAGEMENT RECOVERY — Energy Management Recovery (EMR) causes the
thermostat to start heating or cooling early to make the building temperature reach the program
setpoint at the time you specify. Heating will start 5 minutes early for every 1° of temperature re-
quired to reach setpoint. Cooling will start approximately 15 minutes early for every 1° because
it takes longer to reach temperature. Clipping W903 jumper will disable EMR.
Example: You select EMR and have your heating programmed to 65° at night and 70° at
7 AM. If the building temperature is 65°, the difference between 65° and 70° is 5°. Allowing 5
minutes per degree the thermostat setpoint will change to 70° at 6:35 AM.
Thermostat
Wire
Hookup
W
G O Y
RH RC B
Red Jumper
Wire
Figure 8. Thermostat display, buttons and switches

9
Entering Your Program
Follow these steps to enter the heating and cooling programs you have selected.
Set Current Time and Day
1. Press TIME button once. The display will show the hour only.\
2. Press and hold either or until you reach the correct hour and AM/PM
designation (AM begins at midnight; PM begins at noon).
3. Press TIME once. The display window will show the minutes only.
4. Press and hold either or until you reach the correct minutes.
5. Press TIME once. The display will show the day of the week.
6. Press or until you reach the current day of the week.
7. Press RUN once. The display will show the correct time and room temperature
alternately.
Enter Heating Program
1. Move the SYSTEM switch to HEAT.
2. Press PRGM once. “A” (indicating weekday program) will appear in the display. Also
displayed are the currently programmed start time for the 1st heating period and
the currently programmed temperature (ashing).
This display window shows that for the 1st heating program period. The start time is
6:00 AM, and 70° is the programmed temperature (this example reects factory
pre-programming)
3. Press or to change the displayed temperature to your selected tem-
perature for the 1st heating program period.
4. Press TIME once (the programmed time will ash). Press or until your
selected time appears. The time will change in 15 minute increments. When your
selected time is displayed, press TIME again to return to the change temperature
mode.
5. Press PRGM once. The currently programmed start time and set point temperature
for the 2nd heating program period will appear.
6. Repeat steps 4 and 5 to select the start time and heating temperature for the
second heating program period.
7. Repeat steps 4 through 6 for the 3rd and 4th heating program periods. Weekday
heating programs are now complete.
8. Press PRGM once. “SA SU” (indicating weekend program) will appear in the
display, along with the start time for the 1st heating period and the currently pro-
grammed temperature.
9. Repeat steps 4 through 8 to complete weekend heating programming.
10. When you have completed entering your heating program, press RUN.
Thermostat

10
3020 2618 2016
Part Number Part Description MM MD MH MM MD MH M H
G01A-332 Thermpile 32" x x x x x
1970-024 Thermcouple 24" x x x x x
9A8A38A9A Millivolt Gas Valve x x x x x
764-742 Manual Gas Valve x x x x
1F78-151 Wall Thermostat x x x x x
3L11-350 H Limit Switch x x x
3L11-180 H Limit Switch x x x
Bur-OR-25 1/4" Burner Orice
NG#43 LP#54 x x
BUR-OR-12 1/8” Burner Orice
NG#37 LP#51 x x x x
J999MDW Pilot Single x x x x
J998-MDW Pilot Double x x x x
PI-OR4212 Pilot Orice-LP
PI-OR 7211 Pilot Orice NG
O710-502 Hydraulic Gas Valve LP x x x
0710-501 Hydraulic Gas Valve NG x x x
IMBU 6 6" Burner Import
USBU 6 6" Burner US x x x x x
BU-Sleeve Burner Sleeves x x x
PI-Tube Pilot Tubing 22"
Flex-3 3/8-3-Flex Connector x x x x x x x x
Flex-8 3/8-8-Flex Connector x x
BUR-BR Burner Bracket Specify Model
PIL-PI Pilot Plug x x x x
PIL-BR Pilot Bracket x x x
MA020676R Piezo Ignitor x x x x x x x x
H06F-24 Junction Block Thermocouple x x x
Con-KN Control Knob x x x
All parts ordered must include model and serial number, LP–NG and part needed, so we can
send the right parts. Call your local dealer and/or installer for the proper replacement parts.
NG=Natural Gas
LP =Propane
Parts List
Use only replacement parts certied by Blu-Flame

11
Millivolt System
Hydraulic System
32-1
30-1
31-1

Blu Flame Heaters Limited Warranty
The unit must work properly. All burners and controls have a 1-year guarantee (after
installation) in which we will replace or repair parts free-of-charge. Warranty work does
not include labor; parts only. The heater owner is responsible for shipping costs.
The manufacturer is not responsible for malfunctioning components if unit was misused
or abused.
The manufacturer and/or its sales personnel are not responsible for accidents caused by
misuse or abuse. Strict adherence to the instructions in the manual is mandatory. NOT
following instructions, as outlined in this booklet, or tampering with unit controls VOIDS
ANY WARRANTY.
MAINTENANCE & SERVICE RECORD
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Ask about our full-service SUNRISE ROOM HEATER cleaning.
Blu Flame Heaters, LLC
1634 Valley Road • Christiana, PA 17509
(610) 593·0337
Dealer Address