SunStar ECLIPSE Owner's manual

Form 43471010
Dec 2017
INSTALLATION AND OPERATION INSTRUCTIONS
OWNER /INSTALLER: For your safety this manual must be carefully and thoroughly read and
understood before installing, operating or servicing this heater.
SUNSTAR ECLIPSE
INFRARED RADIANT TUBE HEATER
Single and Two Stage Pull Through System (Negative Pressure)
Models: SIR25, SIR35, SIR45 –(N5/L5)
SIR35, SIR45 –(N7/L7)
!INSTALLER: This manual is the property of the owner. Please present this manual to the
owner when you leave the job site.
▲WARNING: Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury or death. Read the installation, operation and maintenance
instructions thoroughly before installing or servicing this equipment.
IF YOU SMELL GAS:
FOR YOUR SAFETY
!DO NOT try to light any appliance.
!DO NOT touch any electrical switch; DO NOT use any
telephone in your building.
!IMMEDIATELY call your gas supplier from a neighbor's
telephone. Follow the gas supplier's instructions. If you
cannot reach your gas supplier, call the fire department.
DO NOT store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
!IMPORTANT: SAVE THIS MANUAL FOR FUTURE REFERENCE.
SUNSTAR HEATING PRODUCTS, INC.
Post Office Box 36271 (28236) • 306 West Tremont Avenue (28203) • Charlotte, North Carolina
Phone [phone] • Fax [phone] • www.sunstarheaters.com • email: [e-mail]

Form 43471010
Dec 2017 -1-
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0) Safety ................................................................................................................................................... 2
2.0) Installer Responsibility ...................................................................................................................... 2
3.0) General Information........................................................................................................................... 2
4.0) Minimum Clearances to Combustibles........................................................................................... 4
5.0) Specifications...................................................................................................................................... 5
6.0) Packing List......................................................................................................................................... 5
6.1) Accessory Packages .......................................................................................................................... 6
7.0) Dimensions –SIR Series................................................................................................................... 7
8.0) Heater Assembly Overview ............................................................................................................... 8
9.0) Typical Suspension Methods ............................................................................................................ 9
10.0) Heater Assembly ..............................................................................................................................10
11.0) Gas Connections and Regulations.................................................................................................13
12.0) Instructions for Pressure Test Gauge Connection .......................................................................15
13.0) Electrical Connections .....................................................................................................................17
13.1) Single Stage (N5/L5) –Internal and Thermostat Connections ................................................17
13.2) Two Stage (N7/L7) –Internal and Thermostat Connections ....................................................20
14.0) Venting ...............................................................................................................................................24
15.0) Air for Combustion ...........................................................................................................................29
15.1) Direct Outside Air for Combustion .................................................................................................29
16.0) Lighting and Shutdown Instructions..............................................................................................31
17.0) Sequence of Operation –Single Stage (N5/L5)..........................................................................31
17.1) Sequence of Operation –Two Stage (N7/L7)..............................................................................31
18.0) Control Component Location..........................................................................................................33
19.0) Cleaning and Annual Maintenance ...............................................................................................34
20.0) Troubleshooting Guide –Single Stage (N5/L5) ..........................................................................35
20.1) Troubleshooting Guide –Two Stage (N7/L7) ..............................................................................38
21.0) Replacing Parts ................................................................................................................................42
21.1) Removal of Spark Electrode...........................................................................................................42
21.2) Removing Main Burner and Gas Valve .........................................................................................43
21.3) Air Switch Pressure Check..............................................................................................................43
21.4) Ignition System Checks ...................................................................................................................44
21.5) Motor and Blower Wheel Check.....................................................................................................45
22.0) Installation Data...............................................................................................................................45
23.0) Replacement Parts Guide...............................................................................................................46
24.0) Warnings Card ..................................................................................................................................50
This heater complies with ANSI Z83.20 (current standard) and CSA 2.34. Copies of the National Fuel Gas Code (ANSI
Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale
Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch
Park, Quincy, Massachusetts 02269.
For installations with mounting heights less than 10 feet, install the
heater at the highest possible height for the best radiant energy
distribution.
This product can expose you to chemicals including ceramic fibers, which
are known to the State of California to cause cancer, and carbon monoxide,
which is known to the State of California to cause birth defects or other
reproductive harm. For more information go to www.p65warnings.ca.gov.

Form 43471010
-2- Dec 2017
1.0) SAFETY
This heater is a self-contained infrared radiant tube heater. Safety information required during installation and
operation of this heater is provided in this manual and the labels on the product. The installation, service and
maintenance of this heater must be performed by a contractor qualified in the installation and service of gas
fired heating equipment.
All personnel in contact with the heater must read and understand all safety information, instructions and labels
before operation. The following symbols will be used in this manual to indicate important safety information.
SAFETY REQUIREMENTS
The heater area must be kept clear and free from combustible materials, gasoline and other flammable
vapors and liquids.
This heater is designed for use with one type of gas (LPG or Natural). Make sure that the type of gas to be
supplied to this heater matches that shown on the heater rating plate.
DO NOT install this heater directly onto an LPG container or propane cylinder without directions from your
propane company. LPG containers (propane cylinders) must not be stored indoors or in the vicinity of any
gas-burning appliance.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to
avoid burns or clothing ignition.
Clothing or other flammable materials should not be hung from the heater or placed on or near the heater.
Young children should be carefully supervised when they are in the same space as the heater.
NEVER attempt to service the heater while it is plugged in, operating or hot. Any guard or other protective
device removed for servicing a heater must be replaced prior to operating the heater.
Warning instructions must be followed to prevent or avoid hazards which
may cause serious injury, property damage or death.
Caution instructions must be followed to prevent incorrect operation or
installation of the heater which may cause minor injury or property
damage.
2.0) INSTALLER RESPONSIBILITY
The installer is responsible for the following:
The heater and venting, as well as electrical and gas supplies must be installed in accordance with these
installation instructions and any applicable codes and regulations.
Every heater shall be located with respect to building construction and other equipment so as to permit
access to the heater.
Each installer must follow the clearances to combustible materials for the heaters.
Install the heater so that the supports and hangers are correctly spaced in accordance with these
instructions. The heater must be supported by materials having a working load limit of at least 115lbs.
Supply the owner with a copy of these Installation and Operation Instructions.
Where unvented heaters are used, gravity or mechanical means shall be provided to supply and exhaust at
least 4 CFM per 1,000 Btu/hr input of installed heaters.
Never use the heater as a support for a ladder or other access equipment. Do not hang anything from the
heater.
Supply all installation materials necessary that are not included with the heater.
Check the nameplate to make sure that the burner is correct for the gas type in the building and the
installation altitude.
3.0) GENERAL INFORMATION
This heater is a self-contained infrared radiant tube heater for use in locations where flammable gases or vapors
are not generally present (as defined by OSHA acceptable limits) and is intended for space heating of garages,
vestibules and entry ways, workshops, enclosed patios, golf practice ranges and most industrial and commercial
applications. DO NOT install this heater in residential bedrooms or bathrooms, mobile homes or recreational
vehicles.

Form 43471010
Dec 2017 -3-
INSTALLATION REQUIREMENTS
The installation must conform to local building codes or in the absence of local codes, with the National Fuel Gas
Code ANSI Z223.1/NFPA54 or the Natural Gas and Propane Installation Code CSA B149.1. Heaters shall be
installed by a licensed contractor or licensed installer. Clearances to combustibles as outlined in this manual
should always be observed. In areas used for storage of combustible materials where they may be stacked
below the heater, NFPA54 requires that the installer must post signs that will “specify the maximum permissible
stacking height to maintain the required clearances from the heater to combustibles.”
Every heater shall be located with respect to building construction and other equipment so as to permit access
to the heater. Each installer shall use quality installation practices when locating the heater and must give
consideration to clearances to combustible materials, vehicles parked below, lights, overhead doors, storage
areas with stacked materials, sprinkler heads, gas and electrical lines and any other possible obstructions or
hazards. Consideration also must be given to service accessibility.
The heater, when installed in aircraft hangars and public garages, must be installed in accordance with
ANSI/NFPA 409-latest edition (Standard for Aircraft Hangars), ANSI/NFPA 88a-latest edition (Standard for
Parking Structures), and ANSI/NFPA 88b-latest edition (Standard for Repair Garages) with the following
clearances:
a. At least 10 feet above the upper surfaces of wings or engine enclosures of the highest aircraft that may be
housed in the hangar and at least 8 feet above the floor in shops, offices, and other sections of hangars
communicating with aircraft storage or service areas.
b. At least 8 feet above the floor in public garages. ▲WARNING: Minimum clearances marked on the heater
must be maintained from vehicles parked below the heater.
(FOR CANADA ONLY)
a. Installation of this appliance is to be in accordance with latest edition of CSA B149.1 (Natural Gas and
Propane Installation Code).
b. For installation in public garages or aircraft hangars, the minimum clearances from the bottom of the
infrared heater to the upper surface of the highest aircraft or vehicle shall be 50 percent greater than the
certified minimum clearance, but the clearance shall not be less than 8 feet.
Although these heaters may be used in many applications other than space heating (e.g., process heating),
Sunstar will not recognize the warranty for any use other than space heating.
This heater is for Indoor Installation and Covered Patio Installation only and can be used in either Vented or
Unvented mode. The term Unvented actually means Indirect Vented. While the products of combustion are
expelled into the building, national codes require ventilation in the building to dilute these products of
combustion. This ventilation may be provided by gravity or mechanical means.
This heater is not an explosion proof heater. Where the possibility of exposure to volatile and low flash point
materials exists, it could result in property damage or death. This heater must not be installed in a spray booth
where the heater can operate during the spraying process. Consult your local fire marshal or insurance company.
High Altitude:
Appliances are supplied as standard for altitudes of O to 2,000 feet (0-610 m). High-altitude ratings are obtained
by a change in the orifice size. When ordered for high altitude installations, burners are supplied by the factory
ready for high altitude installation. Check the nameplate for altitude before proceeding with the installation. In
Canada the adjustment for altitude is made in accordance with Standard CGA 2.17, Gas-Fired Appliances for Use
at High Altitudes.

Form 43471010
-4- Dec 2017
4.0) MINIMUM CLEARANCES TO COMBUSTIBLES
Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following
diagram. For reduced clearances below the heater, use the Deflector Kit (Part No. 43504010), described in
Section 6.1), and maintain the minimum clearances specified in the notes below. Follow the instructions
packaged with the kit for installation. Install the warnings card (ordered separately) and complete the blank
spaces using the clearances from combustibles table below. See Section 24 for a printed copy of the warnings
card.
MINIMUM CLEARANCES TO COMBUSTIBLES
Model No.
Mounted Horizontally
Angle Mounted at 45º
Sides
Ceiling1
Below2
Ends
45º Front
45º Rear
SIR 25
8”
4”
41”*
8”
30”
4”
SIR 35, 45
12”
4”
57”**
8”
40”
4”
* The clearance is 33” with deflector. ** The clearance is 42” with deflector / 30” side clearance with deflector.
1The clearance is 12” when installed in an UNVENTED configuration in industrial and commercial installations.
2IN CANADA, clearances below the heater are:
SIR25: 36” (27” with deflector);
SIR35/45: 48” (36” with deflector)
▲WARNING: Certain materials or objects, when stored under the heater, will be subjected to radiant heat and
could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the
heater at all times.
NOTE:
1. The clearances specified above must be maintained to combustibles and other materials that may be
damaged by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the
control box. In areas used for storage of combustible materials where they may be stacked below the heater,
NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height
to maintain the required clearances from the heater to combustibles.” Space-Ray recommends posting these
signs adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.
2. The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room
temperature. Building materials with a low heat tolerance (such as plastics, vinyle siding, canvas, tri-ply, etc.)
may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent
materials are protected from degradation.

Form 43471010
Dec 2017 -5-
5.0) SPECIFICATIONS
Model
No.
Btu/hr
High
Input
(2-stage)
Btu/hr
Low
Input
Heat
Exchanger
Length
Total
Heater
Length
Flue Restrictor
Plate
I.D. & Part #
Orifice Size
Minimum *
Mounting Height
Natural Gas
Propane Gas
@
Horizontal
@
45º Angle
16’
9’-3”
SIR25
25,000
n/a
7/8”
42741120
#42
(0.094)
#52
(0.064)
8’
8’
SIR35
35,000
25,000
1”
42741041
#35
(0.110)
1.75mm
(0.069)
8’
8’
SIR45
45,000
31,500
1-1/8”
42741031
1/8”
(0.125)
5/64”
(0.078)
8’
8’
* MOUNT HEATERS AS HIGH AS POSSIBLE. Minimums are shown as a guideline for human comfort and uniform
energy distribution for complete building heating applications. Consult your SunStar representative for the
particulars of your installation requirements.
Model Identification:
Control Option
Suffix
Gas Type
Description
N5
Natural
Single Stage Gas Valve –Single Stage Input
L5
Propane
Single Stage Gas Valve –Single Stage Input
N7
Natural
Two Stage Gas Valve –Modulating Input –High/Low Fire
L7
Propane
Two Stage Gas Valve –Modulating Input –High/Low Fire
Type
Gas
Gas Pipe
Connection
Tube
Diameter
Flue
Connection
Fresh Air
Connection
Electrical
Supply
Current
Rating
Natural
or Propane
½” MPT
(Male)
3”
4” Round
4” Round
120 Volt, 60Hz,
1 Phase
2.6 Amp
Module Electrical Rating:
Ignition System (direct spark):
Fuse : 2 Amp 250V (for 24V Circuit) Input Power
Input-Control: 18-30VAC 60 Hz (class 2 transformer)
Flame Sensitivity: 0.7 uA (microamps) minimum
30 second pre-purge period
21 second trial for ignition period
Single trial for ignition (local sense)
6.0) PACKING LIST
A. Control/Draft Inducer Package
Part Description QTY
Control Box Assembly .............................................................................................................................. 1
Draft Inducer Assembly (with 4” Starting Collar #40504020) .......................................................... 1
Flue Restrictor Plate (refer to 5.0) for I.D. & part number)................................................................. 1
15” Plastic Vacuum Air Tube (#03988150).......................................................................................... 1
Control Fastener Kit (#42787000) ........................................................................................................ 1
Containing: ¼ - 20 Locknuts (#02167010) ............................................................. 6
Tube Flange Gaskets (#4292150) ........................................................ 2
Gas Connector 5/8” OD x 36” (#30302360) US only ......................................................................... 1
Installation & Operation Instructions (#43471010) ........................................................................... 1

Form 43471010
-6- Dec 2017
CONTROL/DRAFT INDUCER PACKAGE NUMBERS
1-STAGE CONTROLS
2-STAGE CONTROLS
MODEL NO.
PART NO.
GAS TYPE
MODEL NO.
PART NO.
GAS TYPE
SIR25-N5
43501030
NATURAL
SIR35-N7
43501090
NATURAL
SIR25-L5
43501040
PROPANE
SIR35-L7
43501100
PROPANE
SIR35-N5
43501050
NATURAL
SIR45-N7
43501110
NATURAL
SIR35-L5
43501060
PROPANE
SIR45-L7
43501120
PROPANE
SIR45-N5
43501070
NATURAL
SIR45-L5
43501080
PROPANE
B. Body Package Descriptions
6.1) ACCESSORY PACKAGES
C. Exhaust Hood Package, Part #42924000
Contains:
Exhaust Hood Assembly, #42925550……QTY–1
#8-18 x ½ Self-Drilling Screws, #02189030……QTY–2
D. Kit, 2-Stage Relay Board, Part #44195000
Contains:
Relay Board , #30709058……QTY–1
Enclosure, #30709059……QTY–1
Cord Connector –½” , #30635040……QTY–2
E. Deflector Kit, Part #43504010
The Deflector Kit is available for use to reduce the
clearances to combustibles below the heater. Refer
to the Minimum Clearances to Combustibles Table in
Section 4.0) when using this Deflector Kit. Heater
must be mounted ONLY in the horizontal position
when using this kit.
Part Description QTY
#43468000, 8Ft. Body Package ........................................................................................................... 1
Containing: #43469000, Pre-assembled 8’ ALC steel tube assembly with reflectors .......... 1
#42762010, Control End Reflector ........................................................................... 1
#42761010, Foot End Reflector ................................................................................ 1
#02125130, #10-24x1/2 Screws .............................................................................. 4
#02189020, #10-16x1/2 Screws .............................................................................. 2
#02266010, Speed Clips ...........................................................................................14
#42769010, Sliding Clamps ...................................................................................... 4

Form 43471010
Dec 2017 -7-
7.0) DIMENSIONS –SIR SERIES

Form 43471010
-8- Dec 2017
8.0) HEATER ASSEMBLY OVERVIEW

Form 43471010
Dec 2017 -9-
9.0) TYPICAL SUSPENSION METHODS
Various means of suspending the heater can be used. See the following drawings for typical examples.
1. Use only noncombustible materials for suspending hangers and brackets.
2. A minimum No. 2 chain with a working load limit of 115 lbs. is required.
3. Turnbuckles can be used with chains to allow leveling of the heater. All “S” hooks and eye bolts must be
manually crimped closed by the installer.
4. When using rigid means for heater suspension (rod, flat bar, etc.) provide sufficient lengths or swing joints to
compensate for expansion. See Figures b and c.
5. Heaters subject to vibration must be provided with vibration isolating hangers.
6. Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent
structure with adequate load capacity.
SunStar recommends that the tube sections be suspended using chains with turnbuckles. This will allow slight
adjustments after assembly and heater expansion/ contraction during operation.
If a “trapeze” method is used for tube support/hanger brackets (shown below), the minimum chain length for the
two connecting chains is 36” to minimize any vibration that might be generated by the draft inducer assembly. If
these chains must be less than 36”, then do not use the trapeze method and, instead, use individual chains on
each tube support/hanger bracket.

Form 43471010
-10- Dec 2017
10.0) HEATER ASSEMBLY
During field assembly of the heater, the recommended procedure is as follows:
1. Install suspension (according to Section 7.0) using proper suspension method (see Section 9.0).
Trapeze Method
Individual Suspension Method
2. Lift the tube section and suspend it into place. When lifting, caution should be used to avoid damaging the
assembly. Make sure that the long axis of heater is level.

Form 43471010
Dec 2017 -11-
3. Assembly the reflector onto the tube section. Leave 3” space between the tube flange and the reflector for
later mounting of control box and draft inducer.
4. Place the flanges of the control end reflector flush with the end of the first reflector. Secure by sliding speed
clips onto reflector edges. Evenly space 6 speed clips on sides and top of reflectors to provide a snug fit.
Place foot end reflector on the opposite end of the reflector and secure as above.
5. Attach the control box and gaskets to the right-hand control tube flange and secure with (3) 1/4-20 locknuts.
The control box must be mounted with the perforated fresh air plate on top, facing the ceiling.
6. Attach the draft inducer assembly and gaskets to the left-hand draft inducer tube flange and secure with (3)
1/4-20 locknuts. A flue restrictor plate is attached to the draft inducer weld studs. DO NOT DISCARD
RESTRICTOR PLATE and make sure this remains in place while the draft inducer is being attached to the
heater body.

Form 43471010
-12- Dec 2017
7. Slip the plastic vacuum air tube over the 1/4” O.D. aluminum tube end of the draft inducer and the air
switch probe in the control box. The air tube should be shortened to prevent a downward sag which could
allow condensation build-up in the tube.
8. Insert motor lead wires through the strain relief bushing of the control box and connect to L1 and L2 of
terminal block. Refer also to the wiring diagram in Section 13.0).
9. Mount the sliding reflector clamps (#42769010) per Reflector Clamp Installation (Detail “A”) on both tube
support/hanger brackets. Make sure the reflector can slide under the clamp during heater operation.
The reflector clamps MUST be installed per reflector clamp
installation detail which allows the reflector to slide under the
clamp during heater operation.
Do not relocate the tube support/hanger bracket at the control box end of
the heater. This will increase the weight on the emitter tube and can result
in premature tube failure.

Form 43471010
Dec 2017 -13-
ANGLE MOUNTED HEATERS ONLY
10. The heater can be mounted horizontally or up to an angle of 45º maximum from horizontal. When the heater
is to be angle mounted adjacent to a sidewall, make sure the draft inducer assembly is on the lower side of
the heater so that the control box access panel is easily accessible. Make sure the long axis of heater is level.
11. Multiple draft inducer positions can also be used as shown in the diagrams. This allows for the desired
configuration of flue venting.
11.0) GAS CONNECTIONS AND REGULATIONS
IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER
1. Connect to the supply tank or manifold in accordance with the latest edition of National Fuel Gas Code (ANSI
Z223.1), and local building codes. Authorities having jurisdiction should be consulted before the installation
is made. (In Canada, refer to the latest edition of CSA Standard B149.1, Natural Gas and Propane
Installation Code.)
2. Check that the gas fuel on the burner rating plate matches the fuel for the application.
3. Check that the gas supply piping has the capacity for the total gas consumption of the heaters and any other
equipment connected to the line.
4. Check that the calculated supply pressure with all gas appliances and heaters operating will not drop below
the minimum supply pressure required for these heaters. Check inlet supply pressures on Section 12.0).
5. All gas supply lines must be located in accordance with the required clearances to combustibles from the
heater as listed on the clearances label of the heater and Section 4.0) of this manual.
6. Pipe joint compounds must be resistant to the action of liquefied petroleum gases.
7. Tube heaters will expand/contract during operation. Where local codes do not prohibit, a CSA or U.L.
approved flexible connector supplied with this heater is required for connections between the rigid piping
and the heater. A union should be installed before the control box inlet. An approved shut off valve should be
installed within 6 feet of the union.
8. The gas pipe, flexible hose and connections must be self supporting. The gas pipe work must not bear any of
the weight of the heater or any other suspended assembly.
9. This appliance is equipped with a step-opening, combination gas valve. The maximum supply pressure to the
appliance is 14” W.C. or 1/2 P.S.I. If the line pressure is more than the maximum supply pressure, then a
second stage regulator which corresponds to the supply pressure must be used.

Form 43471010
-14- Dec 2017
10. After all gas connections have been made, make sure the heater and all gas outlets are turned off before
the main gas supply is turned on slowly. Turn the gas supply pressure on and check for leaks. To check for
leaks, check by one of the methods listed in Appendix D of the National Fuel Gas Code.
11. If a 2nd stage regulator is used, the ball valve down stream in the supply line must be closed when purging
the gas lines to prevent gas seeping through it. If initial gas pressure is higher than 14” w.c. the redundant
combination gas valve is designed to lock out. Pressure build-up in the supply lines prior to the heater must
be released before proper heater operation.
DO not use an open flame of any kind to test for leaks.
US ONLY: Connector MUST be installed in “” configuration. Use only
the 36” long connector that was furnished with this heater.
US ONLY: A gas connector certified for use on a tubular type infrared heater per the standard for Connectors
for Gas Appliances, ANSI Z21.24/CSA 6.10 is supplied for installation in US only. The gas connector is 36” long
and 1/2” nominal ID, and must be installed as shown above, in one plane, and without sharp bends, kinks or
twists.
CANADA ONLY: A Type I hose connector should be used that is certified as being in compliance with the
Standard for Elastomeric Composite Hose and Hose Couplings for Conducting Propane and Natural Gas
(CAN/CGA 8.1) and is of length of 36+/- 6 in (90+/- 15 cm). The gas connector must be installed as shown
above, in one plane, and without sharp bends, kinks or twists.

Form 43471010
Dec 2017 -15-
12.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION
SUPPLY PRESSURE
1. The installer will provide a 1/8” N.P.T. tapped plug, accessible for test gauge connection immediately
upstream of the gas supply connection to the heater.
OUTLET GAS PRESSURE CHECK AND ADJUSTMENTS WHITE-RODGERS GAS VALVES
Gauges that measure pressure in pounds per square inch are not accurate enough to measure or set the
manifold pressure. All measurements MUST BE made when the heater and all other gas burning equipment that
are connectied to the gas supply system are operating at maximum capacity. The combination gas valve is
factory set and should not need adjustment. If gas pressure adjustment is required, follow the instructions:
1. Turn off all electrical power to the system to connect manometer hoses.
2. Turn the pressure test screw (3/32” Hex) in the center of the boss not more than one turn counterclockwise.
Attach a 5/16” hose and manometer over the tapered outlet pressure boss on the valve (see Figures 1 and
2below). If regulator needs to be adjusted, see instructions below.
TO ADJUST REGULATOR (single stage gas valves):
1. Turn on power and energize the main gas valve. Remove regulator cover screw (see Figure 1 below). Turn
regulator adjustment screw clockwise to increase presure, or counterclockwise to decrease
pressure. Replace regulator cover screw and tighten securely.
DO NOT EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE.
2. After testing pressure and adjusting the regulator, turn off all electrical power to the system, remove
manometer hoses, turn outlet test screw (3/32” Hex) clockwise to seal pressure port. Tighten to 7 in lb
minimum. Turn on system power.
TO ADJUST REGULATOR (two stage gas valves):
1. Turn on power and energize main gas valve solenoid. Do not energize the HI solenoid.
2. Remove regulator cover screw from the low outlet pressure regulator (see Figure 2 below) and turn screw
clockwise to increase pressure, or counterclockwise to decrease pressure. Replace regulator
cover screw and tighten securely.
3. Energize main gas valve solenoid as well as the HI terminal.
4. Remove regulator cover screw from the high outlet pressure regulator (see Figure 2 below) and turn screw
clockwise to increase pressure, or counterclockwise to decrease pressure. Replace regulator
cover screw and tighten securely.
DO NOT EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE.
5. After testing pressure and adjusting the regulator, turn off all electrical power to the system, remove
manometer hoses, turn outlet test screw (3/32” Hex) clockwise to seal pressure port. Tighten to 7 in-lb
minimum. Turn on system power.

Form 43471010
-16- Dec 2017
*Minimum permissible gas supply pressure for purpose of input adjustment.
GAS PRESSURE TABLE
GAS TYPE
MANIFOLD PRESSURE
High Low (2-stage only)
SUPPLY PRESSURE
Minimum*
Maximum
Natural Gas
3.5” W.C.
1.4” W.C.
5” W.C.
14” W.C.
Propane Gas
10.0” W.C.
4.0” W.C.
11” W.C.
14” W.C.

Form 43471010
Dec 2017 -17-
13.0) ELECTRICAL CONNECTIONS
1. All electric wiring shall conform to the latest edition of the National Electrical Code (ANSI/NFPA No. 70), or
the code legally authorized in the locality where the installation is made.
2. The unit must be electrically grounded in accordance with the National Electrical Code (ANSI/NFPA No.
70-latest edition). In Canada, refer to current standard C22.1 Canadian Electrical Code Part 1.
3. The wiring providing power to the heater shall be connected to a permanently live electrical circuit, one that
is not controlled by a light switch.
4. The power supply to the unit should be protected with a fused disconnect switch or circuit breaker. A service
switch, as required by local codes, shall be located in the vicinity of the heater (check local codes for
allowable distances) and should be identified as Heater Service Switch. All electrical wiring must be located
in accordance with the required Clearances to Combustibles from the heater as listed on the nameplate on
the heater.
5. When connecting the supply circuit to the heater, wiring material having a minimum size of 14 AWG and a
temperature rating of at least 90C shall be used.
6. If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring
material having a temperature rating of at least 105ºC. (18 Ga. CSA 600V Type TEW)
7. A replaceable 2-amp fuse (1-1/4” long) is located inside the control box.
13.1) SINGLE STAGE (N5/L5) –INTERNAL AND THERMOSTAT CONNECTIONS

Form 43471010
-18- Dec 2017
SINGLE STAGE CONTROLS - INTERNAL CONNECTION WIRING DIAGRAM
SINGLE STAGE CONTROLS - SCHEMATIC WIRING DIAGRAM
SINGLE STAGE CONTROLS - THERMOSTAT WIRING DIAGRAMS
A. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS –SINGLE HEATER PER THERMOSTAT

Form 43471010
Dec 2017 -19-
B. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS –MULTIPLE HEATERS PER THERMOSTAT
C. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS –SINGLE HEATER PER THERMOSTAT
Order 24V Relay Kit (Part No. 43274000) for Low Voltage (24V) thermostat connection.
D. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS –MULTIPLE HEATERS PER THERMOSTAT