SunStar ECLIPSE SIR25 User manual

Form 43471010
Sept 2011
INSTALLATION AND OPERATION INSTRUCTIONS
OWNER / INSTALLER: For yo r safety this man al m st be caref lly and thoro ghly read and
nderstood before installing, operating or servicing this heater.
SUNSTAR ECLIPSE
INFRARED RADIANT TUBE HEATER
Single Stage P ll Thro gh System (Negative Press re)
Models: SIR25, SIR35, SIR45 – (N5/L5)
!INSTALLER:
This man al is the property of the owner. Please present this man al to the
owner when yo leave the job site.
▲WARNING: Improper installation, adj stment, alteration, service, or maintenance can
ca se property damage, inj ry or death. Read the installation, operation and maintenance
instr ctions thoro ghly before installing or servicing this eq ipment.
IF YOU SMELL GAS: FOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY
!
!!
!
DO NOT
DO NOTDO NOT
DO NOT try to light any appliance.
!
!!
!DO NOT
DO NOTDO NOT
DO NOT to ch any electrical switch; DO NOT
DO NOTDO NOT
DO NOT se any
telephone in yo r b ilding.
!
!!
!IMMEDIATELY
IMMEDIATELYIMMEDIATELY
IMMEDIATELY call yo r gas s pplier from a neighbor's
telephone. Follow the gas s pplier's instr ctions. If yo
cannot reach yo r gas s pplier, call the fire department.
DO NOT
DO NOT DO NOT
DO NOT store or se gasoline or other
store or se gasoline or other store or se gasoline or other
store or se gasoline or other
flammable vapors and liq ids in the vicinity of
flammable vapors and liq ids in the vicinity of flammable vapors and liq ids in the vicinity of
flammable vapors and liq ids in the vicinity of
this or any other appliance.
this or any other appliance.this or any other appliance.
this or any other appliance.
!IMPORTANT:
!IMPORTANT:!IMPORTANT:
!IMPORTANT: SAVE THIS MANUAL FOR FUTURE REFERENCE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.SAVE THIS MANUAL FOR FUTURE REFERENCE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
SUNSTAR HEATING
SUNSTAR HEATING SUNSTAR HEATING
SUNSTAR HEATING PRODUCTS, INC.
PRODUCTS, INC.PRODUCTS, INC.
PRODUCTS, INC.
Post Office Box 36271 (28236) • 306 West Tremont Aven e (28203) • Charlotte, North Carolina
Phone [phone] • Fax [phone] • www.s nstarheaters.com • email: info@s nstarheaters.com

Form 43471010
Sept 2011 -1-
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0) Safety ................................................................................................................................................... 2
2.0) Installer Responsibility ...................................................................................................................... 2
3.0) General Information........................................................................................................................... 2
4.0) Minim m Clearances to Comb stibles ........................................................................................... 4
5.0) Specifications...................................................................................................................................... 5
6.0) Packing List ......................................................................................................................................... 5
6.1) Accessory Packages .......................................................................................................................... 6
7.0) Dimensions – SIR Series ................................................................................................................... 7
8.0) Heater Assembly Overview ............................................................................................................... 8
9.0) Typical S spension Methods ............................................................................................................ 9
10.0) Heater Assembly .............................................................................................................................. 10
11.0) Gas Connections and Reg lations ................................................................................................. 13
12.0) Instr ctions for Press re Test Ga ge Connection ....................................................................... 15
13.0) Electrical Connections ..................................................................................................................... 16
14.0) Venting ............................................................................................................................................... 19
15.0) Air for Comb stion ........................................................................................................................... 24
15.1) Direct O tside Air for Comb stion ................................................................................................. 24
16.0) Lighting and Sh tdown Instr ctions .............................................................................................. 26
17.0) Seq ence of Operation .................................................................................................................... 26
18.0) Control Component Location .......................................................................................................... 27
19.0) Cleaning and Ann al Maintenance ............................................................................................... 28
20.0) Tro bleshooting G ide..................................................................................................................... 29
21.0) Replacing Parts ................................................................................................................................ 32
21.1) Removal of Spark Electrode ........................................................................................................... 32
21.2) Removing Main B rner and Gas Valve ......................................................................................... 33
21.3) Air Switch Press re Check .............................................................................................................. 33
21.4) Ignition System Checks ................................................................................................................... 34
21.5) Motor and Blower Wheel Check ..................................................................................................... 35
22.0) Installation Data ............................................................................................................................... 35
23.0) Replacement Parts G ide ............................................................................................................... 36
This heater complies with ANSI Z83.20 (c rrent standard) and CSA 2.34. Copies of the National F el Gas Code (ANSI
Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale
Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch
Park, Q incy, Massach setts 02269.
For installations with mo nting heights less than 10 feet, install the
heater at the highest possible height for the best radiant energy
distrib tion.

Form 43471010
-2- Sept 2011
1.0) SAFETY
This heater is a self-contained infrared radiant t be heater. Safety information req ired d ring installation and
operation of this heater is provided in this man al and the labels on the prod ct. The installation, service and
maintenance of this heater m st be performed by a contractor q alified in the installation and service of gas
fired heating eq ipment.
All personnel in contact with the heater m st read and nderstand all safety information, instr ctions and labels
before operation. The following symbols will be sed in this man al to indicate important safety information.
SAFETY REQUIREME
SAFETY REQUIREMESAFETY REQUIREME
SAFETY REQUIREMENTS
NTSNTS
NTS
•
••
•The heater area m st be kept clear and free from comb stible materials, gasoline and other flammable
vapors and liq ids.
•
••
•This heater is designed for se with one type of gas (LPG or Nat ral). Make s re that the type of gas to be
s pplied to this heater matches that shown on the heater rating plate.
•
••
•DO NOT
DO NOTDO NOT
DO NOT install this heater directly onto an LPG container or propane cylinder witho t directions from yo r
propane company. LPG containers (propane cylinders) m st not be stored indoors or in the vicinity of any
gas-b rning appliance.
•
••
•Children and ad lts sho ld be alerted to the hazards of high s rface temperat res and sho ld stay away to
avoid b rns or clothing ignition.
•
••
•Clothing or other flammable materials sho ld not be h ng from the heater or placed on or near the heater.
•
••
•Yo ng children sho ld be caref lly s pervised when they are in the same space as the heater.
•
••
•NEVER
NEVERNEVER
NEVER attempt to service the heater while it is pl gged in, operating or hot. Any g ard or other protective
device removed for servicing a heater m st be replaced prior to operating the heater.
Warning
WarningWarning
Warning
instr ctions m st be followed to prevent or avoid hazards which
may ca se serio s inj ry, property damage or death.
Ca tion
Ca tionCa tion
Ca tion
instr ctions m st be followed to prevent incorrect operation or
installation of
the heater which may ca se minor inj ry or property
damage.
2.0) INSTALLER RESPONSIBILITY
The installer is responsible for the following:
•
••
•The heater and venting, as well as electrical and gas s pplies m st be installed in accordance with these
installation instr ctions and any applicable codes and reg lations.
•
••
•Every heater shall be located with respect to b ilding constr ction and other eq ipment so as to permit
access to the heater.
•
••
•Each installer m st follow the clearances to comb stible materials for the heaters.
•
••
•Install the heater so that the s pports and hangers are correctly spaced in accordance with these
instr ctions. The heater m st be s pported by materials having a working load limit of at least 115lbs.
•
••
•S pply the owner with a copy of these Installation and Operation Instr ctions.
•
••
•Where nvented heaters are sed, gravity or mechanical means shall be provided to s pply and exha st at
least 4 CFM per 1,000 Bt /hr inp t of installed heaters.
•
••
•Never se the heater as a s pport for a ladder or other access eq ipment. Do not hang anything from the
heater.
•
••
•S pply all installation materials necessary that are not incl ded with the heater.
•
••
•Check the nameplate to make s re that the b rner is correct for the gas type in the b ilding and the
installation altit de.
3.0) GENERAL INFORMATION
This heater is a self-contained infrared radiant t be heater for se in locations where flammable gases or vapors
are not generally present (as defined by OSHA acceptable limits) and is intended for space heating of garages,
vestib les and entry ways, workshops, enclosed patios, golf practice ranges and most ind strial and commercial
applications. DO NOT
DO NOTDO NOT
DO NOT install this heater in residential bedrooms or bathrooms, mobile homes or recreational
vehicles.

Form 43471010
Sept 2011 -3-
For indoor installation o
For indoor installation oFor indoor installation o
For indoor installation only. Not for se in residential dwellings.
nly. Not for se in residential dwellings.nly. Not for se in residential dwellings.
nly. Not for se in residential dwellings.
INSTALLATION REQUIREMENTS
INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS
INSTALLATION REQUIREMENTS
The installation m st conform to local b ilding codes or in the absence of local codes, with the National F el Gas
Code ANSI Z223.1/NFPA54 or the Nat ral Gas and Propane Installation Code CSA B149.1. Heaters shall be
installed by a licensed contractor or licensed installer. Clearances to comb stibles as o tlined in this man al
sho ld always be observed. In areas sed for storage of comb stible materials where they may be stacked
below the heater, NFPA54 req ires that the installer m st post signs that will “specify the maxim m permissible
stacking height to maintain the req ired clearances from the heater to comb stibles.”
Every heater shall be located with respect to b ilding constr ction and other eq ipment so as to permit access
to the heater. Each installer shall se q ality installation practices when locating the heater and m st give
consideration to clearances to comb stible materials, vehicles parked below, lights, overhead doors, storage
areas with stacked materials, sprinkler heads, gas and electrical lines and any other possible obstr ctions or
hazards. Consideration also m st be given to service accessibility.
The heater, when installed in aircraft hangars and p blic garages, m st be installed in accordance with
ANSI/NFPA 409-latest edition (Standard for Aircraft Hangars), ANSI/NFPA 88a-latest edition (Standard for
Parking Str ct res), and ANSI/NFPA 88b-latest edition (Standard for Repair Garages) with the following
clearances:
a. At least 10 feet above the pper s rfaces of wings or engine enclos res of the highest aircraft that may be
ho sed in the hangar and at least 8 feet above the floor in shops, offices, and other sections of hangars
comm nicating with aircraft storage or service areas.
b. At least 8 feet above the floor in p blic garages. ▲
▲▲
▲WARNING:
WARNING:WARNING:
WARNING: Minim m clearances marked on the heater
m st be maintained from vehicles parked below the heater.
(FOR CANADA ONLY)
a.
Installation of this appliance is to be in accordance with latest edi
tion of
CSA
B149.1 (
Nat ral Gas and
Propane Installation Code).
b. For installation in p blic garages or aircraft hangars, the minim m clearances from the bottom of the
infrared heater to the pper s rface of the highest aircraft or vehicle shall be 50 percent greater than the
certified minim m clearance, b t the clearance shall not be less than 8 feet.
Altho gh these heaters may be sed in many applications other than space heating (e.g., process heating),
S nStar will not recognize the warranty for any se other than space heating.
This heater is for Indoor Installation and Covered Patio Installation only and can be sed in either Vented or
Unvented mode. The term Unvented act ally means Indirect Vented. While the prod cts of comb stion are
expelled into the b ilding, national codes req ire ventilation in the b ilding to dil te these prod cts of
comb stion. This ventilation may be provided by gravity or mechanical means.
This heater is not an explosion proof heater.
This heater is not an explosion proof heater.This heater is not an explosion proof heater.
This heater is not an explosion proof heater. Where the possibility of expos re to volatile and low flash point
materials exists, it co ld res lt in property damage or death. This heater m st not be installed in a spray booth
where the heater can operate d ring the spraying process. Cons lt yo r local fire marshal or ins rance company.
High A
High AHigh A
High Altit de:
ltit de:ltit de:
ltit de:
Appliances are s pplied as standard for altit des of O to 2,000 feet (0-610 m). High-altit de ratings are obtained
by a change in the orifice size. When ordered for high altit de installations, b rners are s pplied by the factory
ready for high altit de installation. Check the nameplate for altit de before proceeding with the installation. In
Canada the adj stment for altit de is made in accordance with Standard CGA 2.17, Gas-Fired Appliances for Use
at High Altit des.

Form 43471010
-4- Sept 2011
4.0) MINIMUM CLEARANCES TO COMBUSTIBLES
Failure to do so may result in death, serious injury or
property damage.
Combustible material must be located outside the
clearance dimensions listed.
Minim m clearances to comb stibles shall be meas red from the o ter s rfaces as shown in the following
diagram. For red ced clearances below the heater, se the Deflector Kit (Part No. 43504010), described in
Section 6.1), and maintain the minim m clearances specified in the notes below. Follow the instr ctions
packaged with the kit for installation.
End End
Ceiling
Below
Front Rear
45° Angle (Maximum)
* Ceiling
Below
Side Side
Horizontal
MINIMUM CLEARANCES TO COMBUSTIBLES
MINIMUM CLEARANCES TO COMBUSTIBLESMINIMUM CLEARANCES TO COMBUSTIBLES
MINIMUM CLEARANCES TO COMBUSTIBLES
Model No.
Model No.Model No.
Model No.
Mo nted Horizontally
Mo nted HorizontallyMo nted Horizontally
Mo nted Horizontally Angle Mo nted at 45º
Angle Mo nted at 45ºAngle Mo nted at 45º
Angle Mo nted at 45º
Sides
SidesSides
Sides Ceiling
CeilingCeiling
Ceiling1
11
1
Below
BelowBelow
Below2
22
2
Ends
EndsEnds
Ends 45
4545
45º Front
º Frontº Front
º Front 45º Rear
45º Rear45º Rear
45º Rear
SIR 25
8
”
4
”
4
1
”
*
8
”
30
”
4
”
SIR 35, 45
12
”
4
”
57
”
**
8
”
4
0
”
4
”
1 The clearance is 12” when installed in an UNVENTED
UNVENTEDUNVENTED
UNVENTED config ration in ind strial and commercial installations.
2 IN CANADA
IN CANADAIN CANADA
IN CANADA, clearances below the heater are:
SIR25: 36” (27” with deflector);
SIR35/45: 48” (36” with deflector)
* The clearance is 33” with deflector.
** The clearance is 42” with deflector / 30” side clearance with deflector.
▲WARNING:
▲WARNING:▲WARNING:
▲WARNING: Certain materials or object
Certain materials or objectCertain materials or object
Certain materials or objects, when stored nder the heater, will be s bjected to radiant heat and
s, when stored nder the heater, will be s bjected to radiant heat and s, when stored nder the heater, will be s bjected to radiant heat and
s, when stored nder the heater, will be s bjected to radiant heat and
co ld be serio sly damaged.
co ld be serio sly damaged.co ld be serio sly damaged.
co ld be serio sly damaged. Observe the Minim m Clearances to Comb stibles listed in the man al and on the
Observe the Minim m Clearances to Comb stibles listed in the man al and on the Observe the Minim m Clearances to Comb stibles listed in the man al and on the
Observe the Minim m Clearances to Comb stibles listed in the man al and on the
heater at all times.
heater at all times.heater at all times.
heater at all times.
NOTE:
NOTE:NOTE:
NOTE:
1.
1. 1.
1. The clearances specified above m st be maintain
The clearances specified above m st be maintainThe clearances specified above m st be maintain
The clearances specified above m st be maintained to comb stibles and other materials that may be
ed to comb stibles and other materials that may be ed to comb stibles and other materials that may be
ed to comb stibles and other materials that may be
damaged by temperat res 90ºF above ambient temperat re.
damaged by temperat res 90ºF above ambient temperat re.damaged by temperat res 90ºF above ambient temperat re.
damaged by temperat res 90ºF above ambient temperat re. Clearances to comb stibles are posted on the
Clearances to comb stibles are posted on the Clearances to comb stibles are posted on the
Clearances to comb stibles are posted on the
control box.
control box.control box.
control box. In areas sed for storage of comb stible materials where they may be stacked below the heat
In areas sed for storage of comb stible materials where they may be stacked below the heatIn areas sed for storage of comb stible materials where they may be stacked below the heat
In areas sed for storage of comb stible materials where they may be stacked below the heater,
er, er,
er,
NFPA54 req ires that the installer m st post signs that will “specify the maxim m permissible stacking height
NFPA54 req ires that the installer m st post signs that will “specify the maxim m permissible stacking height NFPA54 req ires that the installer m st post signs that will “specify the maxim m permissible stacking height
NFPA54 req ires that the installer m st post signs that will “specify the maxim m permissible stacking height
to maintain the req ired clearances from the heater to comb stibles.”
to maintain the req ired clearances from the heater to comb stibles.”to maintain the req ired clearances from the heater to comb stibles.”
to maintain the req ired clearances from the heater to comb stibles.” S nStar
S nStarS nStar
S nStar recommends posting these signs
recommends posting these signs recommends posting these signs
recommends posting these signs
adjacent to the heater thermostat
adjacent to the heater thermostatadjacent to the heater thermostat
adjacent to the heater thermostat or other s itable location that will provide enhanced visibility.
or other s itable location that will provide enhanced visibility.or other s itable location that will provide enhanced visibility.
or other s itable location that will provide enhanced visibility.
2. The stated clearance to comb stibles represents a s rface temperat re of 90
2. The stated clearance to comb stibles represents a s rface temperat re of 902. The stated clearance to comb stibles represents a s rface temperat re of 90
2. The stated clearance to comb stibles represents a s rface temperat re of 90 ºF
ºFºF
ºF (32
(32(32
(32 ºC) above room
ºC) above room ºC) above room
ºC) above room
temperat re. B ilding materials with a low heat tolerance (s ch as plastics, vinyle sidi
temperat re. B ilding materials with a low heat tolerance (s ch as plastics, vinyle siditemperat re. B ilding materials with a low heat tolerance (s ch as plastics, vinyle sidi
temperat re. B ilding materials with a low heat tolerance (s ch as plastics, vinyle siding, canvas, tri
ng, canvas, tring, canvas, tri
ng, canvas, tri-
--
-ply, etc.)
ply, etc.) ply, etc.)
ply, etc.)
may be s bject to degradation at lower temperat res. It is the installer’s responsibility to ass re that adjacent
may be s bject to degradation at lower temperat res. It is the installer’s responsibility to ass re that adjacent may be s bject to degradation at lower temperat res. It is the installer’s responsibility to ass re that adjacent
may be s bject to degradation at lower temperat res. It is the installer’s responsibility to ass re that adjacent
materials are protected from degradation.
materials are protected from degradation.materials are protected from degradation.
materials are protected from degradation.

Form 43471010
Sept 2011 -5-
5.0) SPECIFICATIONS
Model
Model Model
Model
No.
No.No.
No.
Bt /hr
Bt /hrBt /hr
Bt /hr
Inp t
Inp tInp t
Inp t
Heat
Heat Heat
Heat
Exchanger
Exchanger Exchanger
Exchanger
Length
LengthLength
Length
Total
Total Total
Total
Heater
HeaterHeater
Heater
Length
LengthLength
Length
Fl e Restrictor
Fl e RestrictorFl e Restrictor
Fl e Restrictor Plate
PlatePlate
Plate
I.D. &
I.D. & I.D. &
I.D. & Part #
Part #Part #
Part #
Orifice Size
Orifice SizeOrifice Size
Orifice Size
Minim m *
Minim m *Minim m *
Minim m *
Mo nting Height
Mo nting HeightMo nting Height
Mo nting Height
Nat ral Gas
Nat ral GasNat ral Gas
Nat ral Gas Propane Gas
Propane GasPropane Gas
Propane Gas
@
@@
@
Horizontal
HorizontalHorizontal
Horizontal
@
@@
@
45º Angle
45º Angle45º Angle
45º Angle
SIR
2
5
2
5
,000
16’ 9’-3”
7/8”
#4
2741120
#4
2
(0.
0
94
)
1.45mm
(0.0
57
)
8’
8’
SIR
35
35
,000
1”
#4
2741041
#35
(0.1
10
)
1.7
5mm
(0.0
69
)
8’
8’
SIR
45
45
,000
1
-
1/8”
#4
2741031
1/8”
(0.1
25
)
5/64”
(0.0
78
)
8’
8’
* MOUNT HEATERS AS HIGH AS POSSIBLE. Minim ms are shown as a g ideline for h man comfort and niform
energy distrib tion for complete b ilding heating applications. Cons lt yo r S nStar representative for the
partic lars of yo r installation req irements.
Type
TypeType
Type
Gas
GasGas
Gas
Gas Pipe
Gas PipeGas Pipe
Gas Pipe
Connection
Connection Connection
Connection
T be
T beT be
T be
Diameter
DiameterDiameter
Diameter
Fl e
Fl eFl e
Fl e
Connection
ConnectionConnection
Connection
Fresh Air
Fresh Air Fresh Air
Fresh Air
Connection
ConnectionConnection
Connection
Electrical
ElectricalElectrical
Electrical
S pply
S pplyS pply
S pply
C rrent
C rrentC rrent
C rrent
Rating
RatingRating
Rating
Nat ral
or Propane
½” MPT
(Male) 3” 4” Ro nd 4” Ro nd
120 Volt,
60Hz,
1 Phase 2.6 Amp
F se
F seF se
F se Rating:
Rating:Rating:
Rating: Ignition System (direct spark):
Ignition System (direct spark):Ignition System (direct spark):
Ignition System (direct spark):
Spark Mod le: 2
Amp 250V
(for 24V Circ it) 30 second pre-p rge period
6.0) PACKING LIST
A.
A.A.
A. Control/Draft Ind cer
Control/Draft Ind cerControl/Draft Ind cer
Control/Draft Ind cer Package
PackagePackage
Package
Part Description
Part Description Part Description
Part Description
QTY
QTYQTY
QTY
Control Box Assembly
................................
................................
................................
..............................
1
Draft Ind ce
r Assembly (with 4” Starting Collar
#40504020
)
................................
.........................
1
Fl e Restrictor Plate (refer to
5.0)
for I.D. & part n mber)
................................
................................
.
1
15” Plastic Vac m Air T be (#03988150)
................................
................................
..........................
1
Control
Fastener Kit
(#42
787000
)
................................
................................
................................
........
1
Containing:
¼
-
20
Lockn ts
(#02167010)
................................
.............................
6
Gas
C
onnector 5/8” OD x 36”
(#30302360)
................................
................................
.......................
1
Installation & Operation Instr ctions
(#4
34
710
1
0)
................................
................................
...........
1
CONTROL/DRAFT INDUCER
CONTROL/DRAFT INDUCER CONTROL/DRAFT INDUCER
CONTROL/DRAFT INDUCER PACKAGE NUMBERS
PACKAGE NUMBERSPACKAGE NUMBERS
PACKAGE NUMBERS
NATURAL GAS
NATURAL GASNATURAL GAS
NATURAL GAS
PROPANE GAS
PROPANE GASPROPANE GAS
PROPANE GAS
MODEL NO.
MODEL NO.MODEL NO.
MODEL NO.
PART NO.
PART NO.PART NO.
PART NO.
MODEL NO.
MODEL NO.MODEL NO.
MODEL NO.
PART NO.
PART NO.PART NO.
PART NO.
SIR25-N5 .............................. #43501030 SIR25-L5 ............................... #43501040
SIR35-N5 .............................. #43501050 SIR35-L5 ............................... #43501060
SIR45
-
N5
..............................
#4
3
501
070
SIR45
-
L
5
...............................
#4
3
501
080
B.
B.B.
B. Body Package Descriptions
Body Package DescriptionsBody Package Descriptions
Body Package Descriptions
Part Description
Part Description Part Description
Part Description
QTY
QTYQTY
QTY
#4
3468000
,
8
Ft. Body Package
................................
................................
................................
...........
1
Containing:
#4
3469
000, Pre
-
assembled
8
’ ALC steel t be assembly with re
flectors
..........
1
#42762010, Control End Reflector
................................
................................
...........
1
#42761010, Foot End Reflector
................................
................................
................
1
#02125
1
30,
#10
-
24x1/2 Screws
................................
................................
..............
4
#02266010, Speed Clips
................................
................................
...........................
1
4
#42769010, Sliding Clamps
................................
................................
......................
4

Form 43471010
-6- Sept 2011
6.1) ACCESSORY PACKAGES
A.
A.A.
A.
Exha st Hood Package, Part #42924000
Exha st Hood Package, Part #42924000Exha st Hood Package, Part #42924000
Exha st Hood Package, Part #42924000
Contains:
Exha st Hood Assembly, #42925540……QTY–1
#8-18 x ½ Self-Drilling Screws, #02189030……QTY–2
4 (10cm)
7 1/2
(19cm)
3 3/4 (10cm)
3 1/2 (9cm)
6
(15cm)
Bird
Screen
Side View Front View
B.
B.B.
B. Deflector Kit, Part #435040
Deflector Kit, Part #435040Deflector Kit, Part #435040
Deflector Kit, Part #4350401
11
10
00
0
The Deflector Kit is available for se to red ce the
clearances to comb stibles below the heater. Refer
to the Minim m Clea
Minim m CleaMinim m Clea
Minim m Clearances to Comb stibles Table
rances to Comb stibles Tablerances to Comb stibles Table
rances to Comb stibles Table in
Section 4.0) when sing this Deflector Kit. Heater
Heater Heater
Heater
m st be mo nted
m st be mo nted m st be mo nted
m st be mo nted ONLY
ONLYONLY
ONLY in the horizontal position
in the horizontal position in the horizontal position
in the horizontal position
when sing this kit.
when sing this kit.when sing this kit.
when sing this kit.
Deflector
Deflector
Bracket
Hanger Bracket
(tube & reflector
components not
shown)
Deflector 10 1/2
(267mm)
5 1/2
(140mm)

Form 43471010
Sept 2011 -7-
7.0) DIMENSIONS – SIR SERIES
15
(381mm) 5 1/2
(140mm)
111
(280cm)
80
(203cm)
10 1/2
(267mm)
5 1/4
(133mm)
Side View
Bottom View
Hanger Bracket
(QTY-2)
Emitter Tube
Reflector
8 FT Body Section
18 1/2
(470mm)
7 1/2
(191mm)
Plastic Vacuum
Air Tube
1/4 O.D.
Tube
Strain Relief
Bushing
Motor
Leads
Sight
Glass
1/2MPT
Gas Connection
8 (20cm)
7 (18cm) 8 (20cm)
Electrical
Connection
End View
Control
Box
Draft Inducer
(vertical mounting)
9 (23cm)

Form 43471010
-8- Sept 2011
8.0) HEATER ASSEMBLY OVERVIEW
Control Box
Reflector clamp with screw
Exhauster assembly Restrictor
airplate
Tube support/ hanger bracket
U bolt clamp & 5/16 Hex nuts
3 OD x 8 tube
Mounting flange (3-hole)
Mounting flange (6-hole)
Suspension chain with turnbuckle
Reflector, foot end
5-1/2
80
10-1/2
Reflector, control end
Reflector
3
(control box to reflector)
(control box to chain) Suspension
chain
Control box
reflector
3
5-1/2
Side View
U bend

Form 43471010
Sept 2011 -9-
9.0) TYPICAL SUSPENSION METHODS
Burner must be secured to the mounting flange with nuts.
All materials used to suspend the heater must have a minimum working load
of 115 lbs.
All S Hooks must be crimped closed.
Never use the heater to support a ladder or other access equipment.
Failure to do so may result in death, serious injury or property damage.
SUSPENSION HAZARD
Vario s means of s spending the heater can be sed. See the following drawings for typical examples.
1. Use only noncomb stible materials for s spending hangers and brackets.
2. A minim m No. 2 chain with a working load limit of 115 lbs. is req ired.
3. T rnb ckles can be sed with chains to allow leveling of the heater. All “S” hooks and eye bolts m st be
man ally crimped closed by the installer.
4. When sing rigid means for heater s spension (rod, flat bar, etc.) provide s fficient lengths or swing joints to
compensate for expansion. See Fig res b and c.
5. Heaters s bject to vibration m st be provided with vibration isolating hangers.
6. Heaters m st not be s pported by gas or electric s pply lines and m st be s spended from a permanent
str ct re with adeq ate load capacity.
S nStar recommends that the t be sections be s spended sing chains with t rnb ckles. This will allow slight
adj stments after assembly and heater expansion/ contraction d ring operation.
If a “trapeze” method is sed for t be s pport/hanger brackets (shown below), the minim m chain length for the
two connecting chains is 36” to minimize any vibration that might be generated by the draft ind cer assembly. If
these chains m st be less than 36”, then do not se the trapeze method and, instead, se individ al chains on
each t be s pport/hanger bracket.
c.
Eyebolt
Turnbuckle
Minimum
No. 2 Chain
Eyebolt
b.
Threaded
Rod
Turnbuckle
Eyebolt
a.
3/16 x 1 wide
Flat Bar
36 (91cm) Minimum
36 (91cm) Minimum
Minimum
No. 2 Chain
S-Hook
(typical)
d.

Form 43471010
-10- Sept 2011
10.0) HEATER ASSEMBLY
Sheet metal parts, particularly reflectors and vent have sharp
edges. Always use gloves when handling.
Failure to do so may result in death, serious injury or property
damage.
CUT HAZARD
D ring field assembly of the heater, the recommended proced re is as follows:
1. P t the s spension in place (according to Section 7.0) sing proper s spension method (see Section 9.0).
1
1
80
chains for suspension
80
Suspension
Chain
18-1/2
18-1/2
1
Trapeze Method
Trapeze MethodTrapeze Method
Trapeze Method Individ al S spension Method
Individ al S spension MethodIndivid al S spension Method
Individ al S spension Method
2. Lift the t be section and s spend it into place. When lifting, ca tion sho ld be sed to avoid damaging the
assembly. Make s re that the long axis of heater is level.
2
2
Tube Flange
Level indicator
The long axis of heater
Side View
2
2

Form 43471010
Sept 2011 -11-
3. Assembly the reflector onto the t be section. Leave 3” space between the t be flange and the reflector for
later mo nting of control box and draft ind cer.
4. Place the flanges of the control end reflector fl sh with the end of the first reflector. Sec re by sliding speed
clips onto reflector edges. Evenly space 6 speed clips on sides and top of reflectors to provide a sn g fit.
Place foot end reflector on the opposite end of the reflector and sec re as above.
4
Speed
Clip 3
Tube Flange
Side View
Suspension
chain
reflector
3
3
4
5. Attach the control box to the right-hand control t be flange and sec re with 1/4-20 lockn ts. The control box
m st be mo nted with the perforated fresh air plate on top, facing the ceiling.
6. Attach the draft ind cer assembly to the left-hand draft ind cer t be flange and sec re with 1/4-20 lockn ts.
A fl e restrictor plate is attached to the draft ind cer weld st ds. DO NOT DISCARD RESTRICTOR PLATE
DO NOT DISCARD RESTRICTOR PLATE DO NOT DISCARD RESTRICTOR PLATE
DO NOT DISCARD RESTRICTOR PLATE and
make s re this remains in place while the draft ind cer is being attached to the heater body.
5
Flue Restrictor
Plate
Do Not Discard.
Draft Inducer
(vertical position)
1/4-20
Locknuts
Tube Flange
(draft inducer)
Tube Flange
(control)
Control Box
Access
Panel
6

Form 43471010
-12- Sept 2011
7. Slip the plastic vac m air t be over the 1/4” O.D. al min m t be end of the draft ind cer and the air
switch probe in the control box. The air t be sho ld be shortened to prevent a downward sag which co ld
allow condensation b ild- p in the t be.
8. Insert motor lead wires thro gh the strain relief b shing of the control box and connect to L1 and L2 of
terminal block. Refer also to the wiring diagram in Section 13.0).
Plastic Vacuum
Air Tube
1/4 O.D.
Tube Motor Leads
(to L1 and L2 of
the terminal block)
Strain Relief
Bushing
7
8
9. Fasten the reflector to the t be s pport/hanger bracket with (2) #10 sheet metal screws according to Detail
“A”. Mo nt the sliding reflector clamps (#42769010) per Reflector Clamp Installation (Detail “B”) on both
t be s pport/hanger brackets. Make s re the reflector can slide nder the clamp d ring heater operation.
The reflector clamps MUST be install
The reflector clamps MUST be installThe reflector clamps MUST be install
The reflector clamps MUST be install
ed per reflector
ed per reflector ed per reflector
ed per reflector
clamp installation detail which allows the reflector to
clamp installation detail which allows the reflector to clamp installation detail which allows the reflector to
clamp installation detail which allows the reflector to
slide nder the clamp d ring heater operation.
slide nder the clamp d ring heater operation.slide nder the clamp d ring heater operation.
slide nder the clamp d ring heater operation.
9
9
9
Tube Support &
Hanger Bracket
Reflector
Clamp
Reflector Clamp
Screw
Reflector Clamp Installation
9
See Detail A & B
DETAIL A
Fasten screws to tube
hanger/support bracket and reflector
(only the tube hanger/support
bracket closest to the control end)
#10 x 1/2 SHEET METAL
SCREWS (QTY - 2)
DETAIL B
See Detail B
Do not relocate the t be s pport/hanger bracket at the control box end of
Do not relocate the t be s pport/hanger bracket at the control box end of Do not relocate the t be s pport/hanger bracket at the control box end of
Do not relocate the t be s pport/hanger bracket at the control box end of
the heater. This will increase the weight on the emitt
the heater. This will increase the weight on the emittthe heater. This will increase the weight on the emitt
the heater. This will increase the weight on the emitt
er t be and can res lt
er t be and can res lt er t be and can res lt
er t be and can res lt
in premat re t be fail re.
in premat re t be fail re.in premat re t be fail re.
in premat re t be fail re.

Form 43471010
Sept 2011 -13-
ANGLE MOUNTED HEATERS ONLY
ANGLE MOUNTED HEATERS ONLYANGLE MOUNTED HEATERS ONLY
ANGLE MOUNTED HEATERS ONLY
10. The heater can be mo nted horizontally or p to an angle of 45º maxim m from horizontal. When the heater
is to be angle mo nted adjacent to a sidewall, make s re the draft ind cer assembly is on the lower side of
the heater so that the control box access panel is easily accessible. Make s re the long axis of heater is level.
M ltiple draft ind cer positions can also be sed as shown in the diagrams. This allows for the desired
config ration of fl e venting.
Horizontal Mounting Angle Mounting
Horizontal
Vertical
45 Deg. (maximum)
11.0) GAS CONNECTIONS AND REGULATIONS
Tighten flexible gas hose and components securely.
Flexible metal gas hoses must be installed without any twists or
kinks in them. The hose will move during operation of the heater
and it can crack if it is twisted.
Failure to do so may result in death, serious injury or property
damage.
IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER
IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATERIMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER
IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER
1. Connect to the s pply tank or manifold in accordance with the latest edition of National F el Gas Code (ANSI
Z223.1), and local b ilding codes. A thorities having j risdiction sho ld be cons lted before the installation
is made. (In Canada, refer to the latest edition of CSA Standard B149.1, Nat ral Gas and Propane
Installation Code.)
2. Check that the gas f el on the b rner rating plate matches the f el for the application.
3. Check that the gas s pply piping has the capacity for the total gas cons mption of the heaters and any other
eq ipment connected to the line.
4. Check that the calc lated s pply press re with all gas appliances and heaters operating will not drop below
the minim m s pply press re req ired for these heaters. Check inlet s pply press res on Section 12.0).
5. All gas s pply lines m st be located in accordance with the req ired clearances to comb stibles from the
heater as listed on the clearances label of the heater and Section 4.0) of this man al.
6. Pipe joint compo nds m st be resistant to the action of liq efied petrole m gases.
7. T be heaters will expand/contract d ring operation. Where local codes do not prohibit, a CSA or U.L.
approved flexible connector s pplied with this heater is req ired for connections between the rigid piping
and the heater. A nion sho ld be installed before the control box inlet. An approved sh t off valve sho ld be
installed within 6 feet of the nion.
8. The gas pipe, flexible hose and connections m st be self s pporting. The gas pipe work m st not bear any of
the weight of the heater or any other s spended assembly.
9. This appliance is eq ipped with a step-opening, combination gas valve. The maxim m s pply press re to the
The maxim m s pply press re to the The maxim m s pply press re to the
The maxim m s pply press re to the
appliance is 14” W.C. or 1/2 P.S.I.
appliance is 14” W.C. or 1/2 P.S.I.appliance is 14” W.C. or 1/2 P.S.I.
appliance is 14” W.C. or 1/2 P.S.I. If the line press re is more than the maxim m s pply press re, then a
second stage reg lator which corresponds to the s pply press re m st be sed.

Form 43471010
-14- Sept 2011
10. After all gas connections have been made, make s re the heater and all gas o tlets are t rned off before
the main gas s pply is t rned on slowly
main gas s pply is t rned on slowlymain gas s pply is t rned on slowly
main gas s pply is t rned on slowly. T rn the gas s pply press re on and check for leaks. To check for
leaks, check by one of the methods listed in Appendix D of the National F el Gas Code.
11. If a 2nd stage reg lator is sed, the ball valve down stream in the s pply line m st be closed when p rging
the gas lines to prevent gas seeping thro gh it. If initial gas press re is higher than 14” w.c. the red ndant
combination gas valve is designed to lock o t. Press re b ild- p in the s pply lines prior to the heater m st
be released before proper heater operation.
DO
DO DO
DO not se an open flame of any kind to test for leaks.
not se an open flame of any kind to test for leaks.not se an open flame of any kind to test for leaks.
not se an open flame of any kind to test for leaks.
END VIEW SIDE VIEW
Alternate Supply
Locations
* Available as Accessories
KEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS
14 to 17
(36 to 43cm)
Approved
Flexible Connector
36
*Second Stage Regulator with
Vent Leak Limiter to reduce the
Supply Pressure below 14 W.C.
Gas Pressure
= 2 PSIG
Gas Supply
Piping
Sediment Trap
(Drip Leg)
*Manual Gas
Shut Off Valve
Burner Movement
2 (5cm) Max.
Displacement
INCORRECT POSITIONS
Movement
WRONG
Movement
WRONG
Movement
WRONG
Movement
WRONG
US ONLY:
US ONLY:US ONLY:
US ONLY: Connector MUST be ins
Connector MUST be insConnector MUST be ins
Connector MUST be installed in “
talled in “talled in “
talled in “⊃
⊃⊃
⊃
” config ration. Use only
” config ration. Use only ” config ration. Use only
” config ration. Use only
the 36” long connector that was f rnished with this heater.
the 36” long connector that was f rnished with this heater.the 36” long connector that was f rnished with this heater.
the 36” long connector that was f rnished with this heater.
US ONLY: A gas connector certified for se on a t b lar type infrared heater per the standard for Connectors
A gas connector certified for se on a t b lar type infrared heater per the standard for Connectors A gas connector certified for se on a t b lar type infrared heater per the standard for Connectors
A gas connector certified for se on a t b lar type infrared heater per the standard for Connectors
for Gas Appliances, ANSI Z21.24/CSA 6.10 is s p
for Gas Appliances, ANSI Z21.24/CSA 6.10 is s pfor Gas Appliances, ANSI Z21.24/CSA 6.10 is s p
for Gas Appliances, ANSI Z21.24/CSA 6.10 is s pplied for installation in US only. The gas connector is 36” long
plied for installation in US only. The gas connector is 36” long plied for installation in US only. The gas connector is 36” long
plied for installation in US only. The gas connector is 36” long
and
and and
and 1
11
1/
//
/2
22
2” nominal ID, and m st be installed as shown above, in
” nominal ID, and m st be installed as shown above, in” nominal ID, and m st be installed as shown above, in
” nominal ID, and m st be installed as shown above, in one plane, and witho t sharp bends, kinks or
one plane, and witho t sharp bends, kinks or one plane, and witho t sharp bends, kinks or
one plane, and witho t sharp bends, kinks or
twists.
twists.twists.
twists.
CANADA ONLY: A Type I hose connector sho ld be sed that is certified as be
A Type I hose connector sho ld be sed that is certified as beA Type I hose connector sho ld be sed that is certified as be
A Type I hose connector sho ld be sed that is certified as being in compliance with the
ing in compliance with the ing in compliance with the
ing in compliance with the
Standard for Elastomeric Composite Hose and Hose Co plings for Cond cting Propane and Nat ral Gas
Standard for Elastomeric Composite Hose and Hose Co plings for Cond cting Propane and Nat ral Gas Standard for Elastomeric Composite Hose and Hose Co plings for Cond cting Propane and Nat ral Gas
Standard for Elastomeric Composite Hose and Hose Co plings for Cond cting Propane and Nat ral Gas
(CAN/CGA 8.1) and is of length of 36+/
(CAN/CGA 8.1) and is of length of 36+/(CAN/CGA 8.1) and is of length of 36+/
(CAN/CGA 8.1) and is of length of 36+/-
--
- 6 in (90+/
6 in (90+/6 in (90+/
6 in (90+/-
--
- 15 cm).
15 cm).15 cm).
15 cm). The gas connector
The gas connector The gas connector
The gas connector m st be installed as shown
m st be installed as shownm st be installed as shown
m st be installed as shown
above
aboveabove
above, in one plane, and w
, in one plane, and w, in one plane, and w
, in one plane, and witho t sharp bends, kinks or twists.
itho t sharp bends, kinks or twists.itho t sharp bends, kinks or twists.
itho t sharp bends, kinks or twists.

Form 43471010
Sept 2011 -15-
12.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION
SUPPLY PRESSURE
SUPPLY PRESSURESUPPLY PRESSURE
SUPPLY PRESSURE
1. The installer will provide a 1/8” N.P.T. tapped pl g, accessible for test ga ge connection immediately
pstream of the gas s pply connection to the heater.
MANIFOLD PRESSURE
MANIFOLD PRESSURE MANIFOLD PRESSURE
MANIFOLD PRESSURE –
––
– COMBINATION GAS VALVE IS FACTORY SET
COMBINATION GAS VALVE IS FACTORY SETCOMBINATION GAS VALVE IS FACTORY SET
COMBINATION GAS VALVE IS FACTORY SET
1. T rn the gas valve to the “OFF” position. Remove the 1/8” pl g from the combination gas valve at the O tlet
O tlet O tlet
O tlet
Press re T
Press re TPress re T
Press re Tap
apap
ap shown below and connect a 1/8” nipple to the tapped hole. Connect the test ga ge to the
nipple. T rn on the gas s pply.
Pressure Regulator Adjustment
(under cap screw)
1/8 NPT
Inlet Pressure
Tap with 3/16 Hex
Allen Wrench Plug
1/8NPT
Outlet Pressure
Tap with 3/16 Hex
Allen Wrench Plug
Gas Control
Knob
Wiring
Terminals (2)
Ground
Terminals (2)
OUTLET
INLET
CAUTION
Never jumper these terminals. This
shorts out valve coil and may burn
out heat anticipator in thermostat.
STEP-OPENING
GAS CONTROL VALVE
ON
OFF
MV
MV
2. With the main b rner operating, check the b rner manifold press re sing a water col mn manometer.
Ga ges that meas re press re in po nds per sq are inch are not acc rate eno gh to meas re or set the
manifold press re. All meas rements MUST BE
MUST BEMUST BE
MUST BE made when this heater and all other gas b rning eq ipment
that is connected to the gas s pply system are operating at maxim m capacity.
3. The combination gas valve is factory set and sho ld not req ire adj stment.
The combination gas valve is factory set and sho ld not req ire adj stment.The combination gas valve is factory set and sho ld not req ire adj stment.
The combination gas valve is factory set and sho ld not req ire adj stment. If f ll rate adj stment is
req ired, remove the cover screw. Using a small screwdriver, t rn the adj stment screw clockwise  to
increase or co nterclockwise  to decrease the gas press re to the b rner. Replace the cover screw. NOTE:
NOTE: NOTE:
NOTE:
The step opening press re of
The step opening press re of The step opening press re of
The step opening press re of this gas valve is not adj stable.
this gas valve is not adj stable.this gas valve is not adj stable.
this gas valve is not adj stable.
4. Check the b rner at step press re, observing b rner ignition and flame characteristics. The b rner sho ld
ignite properly and witho t flashback to the orifice, and sho ld remain lit.
GAS PRESSURE TABLE
GAS PRESSURE TABLEGAS PRESSURE TABLE
GAS PRESSURE TABLE
GAS TYPE
GAS TYPEGAS TYPE
GAS TYPE MANIFOLD
MANIFOLDMANIFOLD
MANIFOLD PRESSURE
PRESSUREPRESSURE
PRESSURE
SUPPLY PRESSURE
SUPPLY PRESSURESUPPLY PRESSURE
SUPPLY PRESSURE
Minim m*
Minim m*Minim m*
Minim m* Maxim m
Maxim mMaxim m
Maxim m
Nat ral Gas 3.5” W.C. 5” W.C. 14” W.C.
Propane Gas 10.0” W.C. 11” W.C. 14” W.C.
* Minim m permissible gas s pply press re for p rpose of inp t adj stment.

Form 43471010
-16- Sept 2011
13.0) ELECTRICAL CONNECTIONS
Failure to do so may result in death or serious injury.
This appliance must be connected to a properly grounded electrical source.
Disconnect electrical power and gas supply before servicing.
ELECTRIC SHOCK HAZARD
1. All electric wiring shall conform to the latest edition of the National Electrical Code (ANSI/NFPA No. 70), or
the code legally a thorized in the locality where the installation is made.
2. The nit m st be electrically gro nded in accordance with the National Electrical Code (ANSI/NFPA No.
70-latest edition). In Canada, refer to c rrent standard C22.1 Canadian Electrical Code Part 1.
3. The wiring providing power to the heater shall be connected to a permanently live electrical circ it, one that
is not controlled by a light switch.
4. The power s pply to the nit sho ld be protected with a f sed disconnect switch or circ it breaker. A service
switch, as req ired by local codes, shall be located in the vicinity of the heater (check local codes for
allowable distances) and sho ld be identified as Heater Service Switch. All electrical wiring m st be located
in accordance with the req ired Clearances to Comb stibles from the heater as listed on the nameplate on
the heater.
5. When connecting the s pply circ it
s pply circ its pply circ it
s pply circ it to the heater, wiring material having a minim m size of 14 AWG and a
temperat re rating of at least 90°C shall be sed.
INTERNAL CONNECTION WIRING DIAGRAM
INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECTION WIRING DIAGRAM
INTERNAL CONNECTION WIRING DIAGRAM
—
——
—
Direct Spark Ignition
Direct Spark IgnitionDirect Spark Ignition
Direct Spark Ignition
WIRE LEGEND
ENGLISH FRANCAIS
BK BLACK NOIR
W WHITE BLANC
R RED ROUGE
BL BLUE BLEU
G GREEN VERT
V VIOLET VIOLET
A AMBER AMBRE
42706000 Rev. J 1/2012
BL BL
BKBK
R
W
BK
BK
R
BK
W
BK
BK
BK W
DRAFT
INDUCER
MOTOR
GAS VALVE
AIR SWITCH
TRANSFORMER
120V PRIMARY
24V SECONDARY
A
G
R
HIGH VOLTAGE
CABLE
ELECTRODE
GAP 3/16
CONTINUE TO
ADDITIONAL
HEATERS
NEUTRAL
120V THERMOSTAT
GROUND
L1
L2
TERMINAL
BLOCK
FACTORY WIRING
FIELD WIRING
CONNECTION WIRING DIAGRAM
CONTROL CABINET
If any of the original wire as supplied
with the appliance must be replaced.
It must be replaced with wiring material
having a temperature rating of at least
105oC. (18 AWG. - UL / CSA 600V
Type TEW)
When connecting the supply circuit to
the heater, wiring material having a
minimum size of 14 AWG and a
temperature rating of at least 90oC
shall be used.
MONITORING LIGHTS
Schéma de circuit de connexion
Circuit d'origine
Connexions client
Lampes témoins
Neutre
Terre
Vers les autres
radiateurs
Plaque à
bornes
Transformateur
bobine primaire 120ÊV
bobine secondaire 24ÊV
pressostat
Robinet à gaz
Écartement
d'électrode
4,7Êmm
Haute tension
Armoire de commande
Moteur
d'amorce
d'aspiration
S'il faut remplacer un fil de l'appareil
d'origine, utiliser exclusivement des fils
à température de service nominale
d'au moins 105C (18 AWG. - UL / CSA
600ÊV
Type TEW).
Pour raccorder le circuit d'alimentation
au radiateur, utiliser des fils de calibre
14 AWG ou plus à température de
service nominale d'au moins 90C.
FUSE 2A
G
IGNITION MODULE
GND
(BURNER)
25V
Bloc d'allumage
VALVE VALVE
NOTES:
NOTES:NOTES:
NOTES:
1. If any of the original wire as s pplied with the appliance m st be replaced, it m st be replaced with wiring
material having a temperat re rating of at least 105ºC. (18 Ga. CSA 600V Type TEW)
2. When connecting the s pply circ it to the heater, wiring material having a minim m size of 14 AWG and a
temperat re rating of at least 90ºC shall be sed.
3. A replaceable 2-amp f se (1-1/4” long) is located inside the control box.

Form 43471010
Sept 2011 -17-
SCHEMATIC
SCHEMATICSCHEMATIC
SCHEMATIC
WIRING DIAGRAM
WIRING DIAGRAM WIRING DIAGRAM
WIRING DIAGRAM
—
——
—
Direct Spark Ignition
Direct Spark IgnitionDirect Spark Ignition
Direct Spark Ignition
SCHEMATIC WIRING DIAGRAM
MOT Motor Moteur
GL Green Light Témoin vert
TRANS 24V Transformer Transformateur 24ÊV
RL Red Light Témoin rouge
AS Air Switch pressostat
SM Ignition Module Bloc d'allumage
IG/S Ignitor / Sensor électrode
V Gas Valve Robinet à gaz
AL Amber Light Témoin ambre
MOT
120V
GL
TRANS
RL
AS
IG/S
AL
V
SM
42785000 Rev. C 10/04
25V GND25V
FIELD CONNECTION
FIELD CONNECTION FIELD CONNECTION
FIELD CONNECTION AND THERMOSTAT
AND THERMOSTAT AND THERMOSTAT
AND THERMOSTAT WIRING DIAGRAMS
WIRING DIAGRAMSWIRING DIAGRAMS
WIRING DIAGRAMS
A.
A.A.
A. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS
LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS
LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS –
––
– SINGLE HEATER
SINGLE HEATERSINGLE HEATER
SINGLE HEATER PER THERMOSTAT
PER THERMOSTATPER THERMOSTAT
PER THERMOSTAT
Ground
Neutral
Hot (120VAC)
Fused
Disconnect
Switch
Thermostat Service
Switch
Heater 1
Continue To
Additional
Heaters
Thermostat Service
Switch
Heater 2
B.
B.B.
B. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS
LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS
LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS –
––
– MULTIPLE HEATERS
MULTIPLE HEATERSMULTIPLE HEATERS
MULTIPLE HEATERS PER THERMOSTAT
PER THERMOSTATPER THERMOSTAT
PER THERMOSTAT
Ground
Neutral
Hot (120VAC)
Fused
Disconnect
Switch
Thermostat Service
Switch
Heater 1
Continue To
Additional
Heaters
Service
Switch
Heater 2

Form 43471010
-18- Sept 2011
C.
C.C.
C. LOW
LOWLOW
LOW VOLTAGE (
VOLTAGE (VOLTAGE (
VOLTAGE (24
2424
24V) THERMOSTAT CONNECTIONS
V) THERMOSTAT CONNECTIONS V) THERMOSTAT CONNECTIONS
V) THERMOSTAT CONNECTIONS –
––
– SINGLE HEATER PER THERMOSTAT
SINGLE HEATER PER THERMOSTATSINGLE HEATER PER THERMOSTAT
SINGLE HEATER PER THERMOSTAT
WIRE LEGEND
ENGLISH FRANCAIS
BK BLACK NOIR
W WHITE BLANC
R RED ROUGE
BL BLUE BLEU
G GREEN VERT
V VIOLET VIOLET
A AMBER AMBRE
42706990 Rev. D 1/2012
If any of the original wire as supplied
with the appliance must be replaced.
It must be replaced with wiring material
having a temperature rating of at least
105oC. (18 AWG. - UL / CSA 600V
Type TEW)
When connecting the supply circuit to
the heater, wiring material having a
minimum size of 14 AWG and a
temperature rating of at least 90oC
shall be used.
S'il faut remplacer un fil de l'appareil
d'origine, utiliser exclusivement des fils
à température de service nominale
d'au moins 105C (18 AWG. - UL / CSA
600ÊV
Type TEW).
Pour raccorder le circuit d'alimentation
au radiateur, utiliser des fils de calibre
14 AWG ou plus à température de
service nominale d'au moins 90C.
BL BL
BKBK
R
W
BK
BK
W
BK
BK
BK
W
DRAFT
INDUCER
MOTOR
GAS VALVE
AIR SWITCH
TRANSFORMER
120V PRIMARY
24V SECONDARY
A
G
R
HIGH
VOLTAGE
CABLE
ELECTRODE
GAP 3/16
CONTINUE TO
ADDITIONAL
HEATERS
NEUTRAL
120V
GROUND
L1
L2
TERMINAL
BLOCK
FACTORY WIRING
FIELD WIRING
CONTROL CABINET
MONITORING
LIGHT
3 4 5
1
LOW VOLTAGE
THERMOSTAT (24V)
BK
BK
BK
W
R
FIELD INSTALLED
RELAY KIT
R
FUSE 2A
Circuit d'origine
Connexions client
Lampes témoins
Neutre
Terre
Vers les autres
radiateurs
Plaque à
bornes
Transformateur
bobine primaire 120ÊV
bobine secondaire 24ÊV
pressostat
Robinet à gaz Écartement
d'électrode
4,7Êmm
Haute tension
Armoire de commande
Moteur
d'amorce
d'aspiration
G
IGNITION MODULE
GND
(BURNER)
25V
Bloc d'allumage
VALVE VALVE
Order
OrderOrder
Order 24V Relay Kit (Part No. 4327402
24V Relay Kit (Part No. 432740224V Relay Kit (Part No. 4327402
24V Relay Kit (Part No. 43274020) for Low Voltage (24V) thermostat connection.
0) for Low Voltage (24V) thermostat connection.0) for Low Voltage (24V) thermostat connection.
0) for Low Voltage (24V) thermostat connection.
NOTES:
NOTES:NOTES:
NOTES:
1. If any of the original wire as s pplied with the appliance m st be replaced, it m st be replaced with wiring
material having a temperat re rating of at least 105ºC. (18 Ga. CSA 600V Type TEW)
2. When connecting the s pply circ it to the heater, wiring material having a minim m size of 14 AWG and a
temperat re rating of at least 90ºC shall be sed.
3. A replaceable 2-amp f se (1-1/4” long) is located inside the control box.
D.
D.D.
D. L
LL
LOW
OWOW
OW VOLTAGE (
VOLTAGE (VOLTAGE (
VOLTAGE (24
2424
24V) THERMOSTAT CONNECTIONS
V) THERMOSTAT CONNECTIONS V) THERMOSTAT CONNECTIONS
V) THERMOSTAT CONNECTIONS –
––
– MULTIPLE HEATERS
MULTIPLE HEATERSMULTIPLE HEATERS
MULTIPLE HEATERS PER THERMOSTAT
PER THERMOSTATPER THERMOSTAT
PER THERMOSTAT
Ground
Neutral
Hot (120VAC)
Fused
Disconnect
Switch
Service
Switch
Heater 1
Continue To
Additional
Heaters
Service
Switch
Heater 2
Low Voltage
Thermostat (24V)
coil
C
RG
NO
Fan Center Relay Part No. 30169000
Contact Rating: 120V, 40VA, 12A
(maximum of 6 heaters per relay)

Form 43471010
Sept 2011 -19-
14.0) VENTING
Failure to do so may result in death, serious injury, property damage or illness
from Carbon Monoxide poisoning.
Heaters installed in an unvented mode require a minimum ventilation flow of
4 CFM per 1,000 Btu/hr of total installed capacity.
In buildings with airborne contamination the heater must be installed with
fresh air for combustion.
CARBON MONOXIDE HAZARD
A.
A.A.
A. BASIC FLUE VENTING
BASIC FLUE VENTINGBASIC FLUE VENTING
BASIC FLUE VENTING — Venting m st comply with the latest edition of the National F el Gas Code (ANSI
Z223.1-latest edition) or the a thority having j risdiction. Other venting references are in the eq ipment
vol me of the ASHRAE Handbook.
Model
ModelModel
Model
Heat
HeatHeat
Heat
exchanger
exchanger exchanger
exchanger
length ft
length ftlength ft
length ft
Maxim m vent length ft. (4” diameter
Maxim m vent length ft. (4” diameterMaxim m vent length ft. (4” diameter
Maxim m vent length ft. (4” diameter)
))
)
Maxim m Fresh air
Maxim m Fresh air Maxim m Fresh air
Maxim m Fresh air
intake length ft
intake length ftintake length ft
intake length ft
(4” diameter)
(4” diameter)(4” diameter)
(4” diameter)
Vertical Venting
Vertical VentingVertical Venting
Vertical Venting Sidewall Venting
Sidewall VentingSidewall Venting
Sidewall Venting
SIR 25
15
100
75
50
SIR 35
15
100
75
50
SIR 45
15
100
75
5
0
SINGLE HEATER VENTING
SINGLE HEATER VENTINGSINGLE HEATER VENTING
SINGLE HEATER VENTING (VERTICAL THROUGH THE
(VERTICAL THROUGH THE(VERTICAL THROUGH THE
(VERTICAL THROUGH THE ROOF)
ROOF)ROOF)
ROOF)
Note:
Note:Note:
Note: For residential applications, the heater m st not be connected to a separate chimney, b t m st be
For residential applications, the heater m st not be connected to a separate chimney, b t m st be For residential applications, the heater m st not be connected to a separate chimney, b t m st be
For residential applications, the heater m st not be connected to a separate chimney, b t m st be
installed sing the venting system specified below.
installed sing the venting system specified below.installed sing the venting system specified below.
installed sing the venting system specified below.
1. When venting the heater to o tside of b ilding thro gh a roof, se single-wall metal pipe. This is to be
constr cted of galvanized sheet metal or other approved noncomb stible corrosion-resistant material as
allowed by state or local codes.
2. A vent passing thro gh a comb stible roof shall extend thro gh an approved clearance roof thimble. Do ble-
wall, Type B vent m st be sed for the portion of the vent system which passes thro gh the comb stible roof.
An approved vent cap m st be attached to end of the fl e.
3. The maxim m eq ivalent length of vent pipe sho ld be caref lly observed. A safety switch in the heater is
designed to sh t the heater off before excessive fl e restriction ca ses bad comb stion. Refer to the Vent
Sizing Table for maxim m vent lengths and vent pipe diameter.
•Minim m Eq ivalent Length = 5 ft. of pipe
•Maxim m Eq ivalent Length = 75 ft. of pipe
Use the following correction factors to obtain the eq ivalent length:
•S btract 15 ft. if the r n is horizontal.
•S btract 10 ft. for an approved vent cap.
•S btract 10 ft. for each elbow beyond 15 ft. from the heater.
•S btract 15 ft. for each elbow within 15 ft. of the heater.
4. Joints between sections of piping shall be fastened by sheet metal screws or other approved means and
sho ld be sealed to prevent leakage of fl e gas into b ilding. For Residential Installations:
For Residential Installations:For Residential Installations:
For Residential Installations: The seams along
the length of the piping and the joints between sections of piping sho ld be sealed to prevent a potential
leakage of fl e gas into b ilding. Use 100% RTV Silicone R bber Adhesive sealant s itable for 500 ºF. For
For For
For
Commercial and Ind strial Installations:
Commercial and Ind strial Installations:Commercial and Ind strial Installations:
Commercial and Ind strial Installations: Use al min m or Teflon tape s itable for 550ºF (3M Company
tapes 433 or 363) or RTV silicone sealant.
5. Avoid locating elbows in the first 5’ of vent pipe whenever possible. Limit to (2) 90° elbows. When vent pipe
is in a horizontal r n, it m st have 1/4 inch per foot rise.
6. All portions of the vent pipe shall be s pported to prevent from sagging (6’ spacing is recommended).
7. When the vent pipe passes thro gh areas where the ambient temperat re is likely to ind ce condensation
of the fl e gases, the vent pipe sho ld be ins lated and a condensation drain sho ld be provided.
8. Minim m clearance for single-wall fl e pipe to comb stible material shall be 6 inches. This may be red ced
when the comb stible material is protected as specified in the National F el Gas Code or the a thority
having j risdiction.
9. Single-wall metal pipe shall not originate in any nocc pied attic or concealed space and shall not pass
thro gh any attic, inside wall or concealed space, or thro gh any floor. For the installation of a single-wall