Sunstar Fortuna 5 series User manual

Version

1.0

USSR'S

MRNURL

PARTS

ROOK

es

5

ISO

9001

Certification

of

Quality

System

1)

FOR

AT

MOST

USE

VmH

EASINESS,

PLEASE

OBTTAINLY

READ

THIS

MANUAL

BEFORE

STARTtNG

2)

KEEP

THIS

MANUAL

IN

SAFE

PLACE

FOR

RffB)BICE

WHSI

THE

MACHINE

BREAKS

DOVm.

1.

Thank

you

for

purchasing

our

product.

Based

on

the

rich

expertise

and

experience

accumulated

in

industrial

sewing

machine

production,

SUNSTAR

wili

manufacture

industrial

sewing

machines,

which

deliver

more

diverse

functions,

high

performance,

powerful

operation,

enhanced

durability,

and

more

sophisticated

design

to

meet

a

number

of

user's

needs.

2.

Please

read

this

user's

manual

thoroughly

before

using

the

machine.

Make

sure

to

properly

use

the

machine

to

enjoy

its

full

performance.

3.

The

specifications

of

the

machine

are

subject

to

change,

aimed

to

enhance

product

performance,

without

prior

notice.

4.

This

product

is

designed,

manufactured,

and

sold

as

an

industrial

sewing

machine.

It

should

not

be

used

for

other

than

industrial

purpose.

SUNSTAR

CO.,

LTD.

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

DAS

Certification

Scope

of

Quality

Approval

The

following

Company

SUNSTAR

ELECTRIC

CO.,

LTD.

The

Company

has

been

approvedfor

the

following

scope

of

operation:

Manufacture,

Sale

and

Servicing

of

Motors

and

Controllers

for

Sewing

Machines

and

Embroidery

Machines

Scope

of

approval:

NACE

19,

Electrical

and

optical

equipment

Date

of

Certificate

Issue:

Certificate

Valid

until:

Certificate

Number:

26"^

November

2003

26**^

November

2006

KOl-1714

Date

03^^

December

2003

DAS

CERTIFICATION

Ltd.

Company

Number:

3384526

6

Amber

Court,

Crich

Lane,

Beiper,

Derbyshire

DE56

1

HG

Telephone

&

Fax:

+44

(0)

1773

828586

DAS

Certification

ISO

9001:

2000

Approval

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

iJiiMj.H-:

"«we?yi»-a-F-WTr"

US€R'

S

MRNURL

s^Wa

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

CONTENTS

1.

Safety

instruction

6

2.

Precautions

before

use

8

3.

Locating

and

using

parts

of

the

controller

box

10

4.

Installation

11

1)

Mounting

your

Servo

Motor

on

the

table

11

2)

Assembling

the

belt

cover

and

adjusting

the

belt

tension

12

3)

Mounting

and

adjusting

the

fbot-lift

solenoid

13

4)

Mounting

the

position

sensor

(Synchronizer)

and

setting

the

film

14

5)

How

to

equip

and

adjust

a

built-in

location

detector(synchronizer)

16

6)

Mounting

the

Program

Unit(P/U)

18

7)

An

example

of

installing

the

SunStar

sewing

machine

19

5.

Wiring

and

grounding

20

1)

Specification

of

the

power

plug

20

2)

Specification

of

electric

current

in

wiring

of

power

plug

20

3)

Name

and

description

on

the

outside

connector

of

control

box

21

4)

How

to

change

the

electric

voltage

supplied

for

solenoidfThe

factory

installed

setting

is;J2)

•

21

6.

Connection

the

earth

wire

of

the

sewing

machine

and

motor

23

7.

Things

to

be

checked

after

installation

23

8.

Program

unit

part

names

and

method

of

use

24

1)

Program

unit

part

names

24

2)

Program

Unit

Method

of

Use

24

3)

Start

and

End

Backtack

Stitch

Conection

Method

35

4)

Method

of

Use:

Inertia

Tuning

Function

38

5)

How

to

Use

Edge

Sensor

39

6)

Motor

Controller

Setting

42

7)

Advanced

Pattem

Sewing

Functions

46

8)

Automatic

Change

Function

ofTwin

Needles

(applicable

to

the

models

supporting

twin

needles)

•

-48

9.

Simple

operation

unit

part

names

and

method

of

use

50

1)

Names

of

Each

Part

in

the

Simple

Operation

Unit

50

2)

Simple

Program

Unit

Method

of

Use

50

10.

Fortune

series

5

full

function

software

method

of

use

55

1)

Basic

Functions

of

the

Fortune

Series

5

Full

Function

Software

55

2)

Fortune

Series

5

Full

Function

Software

Specific

Parameters

56

3)

Method

of

Use

and

Explanations

for

Specific

Items

of

the

Parameter

71

4)

Thread

Trimming

Sequence

Function

Method

of

Use

(Items

no.

54,55,56

of

Group

B)

• •

75

11.

Breakdown

and

troubleshooting

84

12.

How

to

place

for

controller

85

13.

Block

diagram

86

^

Parts

Book

87

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

SAFETY

INSTRUCTION

Be

sure

to

read

and

keep

in

mind

the

following

instructions

before

you

install

and

use

thr

FORTUN

A

SERVO

MOTOR.

1)

Use

and

Purpose

This

product

is

designed,

manufactured,

and

sold

as

an

industrial

sewing

machine.

It

should

not

be

used

for

other

than

industrial

purpose.

2)

Working

Environment

®

Power

Source

•

It

is

desirable

that

voltage

of

the

power

source

be

kept

within

the

range

of

±

10%

of

the

rated

voltage.

•

It

is

desirable

that

fr

equency

of

die

power

source

be

kept

within

the

rage

of

±

10%

of

the

rated

fr

equency.

(50/60HZ)

•

The

SERVO

MOTOR

can

be

expected

to

work

normaly

only

in

case

the

foregoing

things

are

kept.

©

Electromagnetic

Noise

•

It

is

desirable

that

those

equipments

causing

strong

electromagnetic

fi

eld

or

high

fi

^quency

not

use

the

same

electrical

outlet

as

this

on

and

stay

away

fr

om

it.

@

Temperature

and

Humidity

•

Keep

the

ambient

temperature

above

5

degrees

and

below

40

degrees

Centigrade.

•

Never

use

it

outdoors

and

avoid

direct

ray

of

light

•

Keep

it

away

fr

om

an

hot

object

like

a

stove.

•

Keep

the

ambient

humidity

above

30%

and

below

95%.

®

Never

use

it

near

gases

and

explosives.

®

Do

not

use

it

at

a

spot

located

1,000m

or

higer

above

sea-level.

®

Keep

the

storage

temperature

higher

than

25

degrees

below

zero

and

lower

than

55

degrees

Centigrade

when

not

in

use.

3)

installation

Follow

the

instmction

carefully

when

installing

it.

®

Be

sure

to

start

installing

it

after

pulling

the

power

plug

off

the

outlet

®

Fbc

the

cable

so

that

it

may

not

move,

and

do

not

allow

the

moving

parts

like

belts

to

be

interfered

with.(keep

distance

of

at

least

25mm

fr

om

them.)

®

Be

sure

to

have

the

Controller,

the

Motor

and

the

sewing

Machine

grounded.

@

Be

sure

that

the

voltage

of

power

source

fi

ts

the

specification

of

the

Controller

before

the

power

is

on

®

Be

sure

to

use

Safety

Extra

Low

Voltage

when

an

extra

item

or

an

accessory

is

fi

tted

into

the

Controller.

4)

Disassembly

®

Indisassembling

it,

be

sure

to

wait

at

least

360

seconds

before

taking

any

action

after

pulling

the

plug

off

the

power

source

after

turning

it

off.

®

When

pulling

off

the

plug

fr

om

the

power

source,

be

sure

to

hole

the

plug

itself

instead

of

the

wire

connected

to

the

plug.

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

5)

Service

and

Maintenance

®

Make

sure

that

service

and

maintenance

are

carried

out

by

a

skilled

technician,

d)

Never

try

to

operate

with

the

Motor

and

the

Controller

open.

®

When

inserting

a

thread

into

or

touching

the

machine,

be

sure

to

turn

the

power

off

and

step

down

fr

om

the

platform.

®

Be

sure

to

use

standard

products

specified

for

replacement

of

parts.

6)

Other

Safety

Instructions

®

Tack

care

not

to

let

your

fi

ngers

touch

any

moving

parts

including

belts.

@

In

case

of

remodellhig

or

fi

tting

of

additional

device,

be

sure

to

follow

safety

standards

and

do

not

ever

try

to

go

ahead

based

on

your

own

judgments.

®

Do

not

try

to

operate

with

the

safely

device

removed.

®

Take

care

not

to

let

water

or

coffee

or

something

like

those

admitted

into

the

Controller

or

the

Motor.

®

Never

drop

the

Controller

or

the

Motor

to

the

ground.

^The

Inslrijc^ons

piBsented

above

are

ft

)r

the

sal^

and

more

proper

operation

of

the

Fcxtura

Motor.

Ignoring

such

instnictions

oould

cause

damage

to

the

machine

or

physical

injury

of

the

user.

FteasetbflowaB

the

Instructions

vvhen

operating

the

rnachine.

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

2

PRECAUTIONS

BEFORE

USE

1.

Do

not

turn

on

the

power

while

stepping

on

the

pedal.

2.

Turn

off

the

power

when

leaving

the

servomotor

overnight

S[i

3.

Tum

off

the

power

when

servicing

the

servomotor

or

changing

4.

Be

sure

to

keep

the

servomotor

securely

grouned.

the

needle.

E

5.

Do

not

connect

multiple

servomotor

power

plugs

to

the

same

6.

Install

the

servomotor

away

from

noise

sources,

such

as

high-

power

strip.

frequency

equipments

and

welding

machines.

♦-rf

Noise}^-*

7.

Avoid

electrical

shock

when

servicing

the

controller

box.

(Wait

for

6

8.

When

an

error

message

"Er"

appears

on

the

digital

display,

minutes

before

opening

the

cover

after

turning

off

the

power.)

take

a

note

of

the

"Er"

code,

and

then

tum

on

and

off

before

resuming

operation(Contact

the

local

dealer

if

"Er"

message

persists

on

the

display)

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

(Sun^a^

9.

Adjust

the

t)elt

tension

to

the

optimum

level.

Beit-tension

acfustment

stiould

t)e

peribrmed

after

ttw

motor

is

mounted

on

ttie

table:

First,

loosen

botti

the

upper

and

loMer

anchoring

bolt^0,®).

The

belt

tension

will

then

be

adjusted

by

the

weight

of

servo

motor

Itself.

Fasten

both

anchoring

bolts.

10.

Clean

it

every

two

or

three

weeks

so

that

no

dirt

or

a

dirty

substance

may

be

piled

up.

11.

When

repladng

the

fuse,

use

a

standard

item,

opening

the

12.

Make

the

length

of

the

cable

connected

with

an

outside

parts

cover

as

shown

in

the

diagram.

like

stand-up

pedal

as

short

as

possible.

F1

250V/15A

F2

250V/15A

F3

250V/6.3A

F4

250V/1A

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

3

LOCATING

AND

USING

PARTS

OF

THE

CONTROLIS

BOX

1)

Left

and

ri

ght

side

of

control

box

Motor

Power

Cable

AG

Power

switch

Standard

Solenoid

Connector

Switch

and

Lamp

Foot^

SoIenokltGreen]

Right

InlSolenotdTBlue)

Tenson-reteaseand

AuxSaiy

sdenoidrwhite)

Encoder

Connector

(Green)

OPTION

Connector

for

Position

Sensor(BIack)

Program

Unit

Connector(VVhite)

2)

Rear

panel

©Caution

WARNING

a

n

A

Hazardous

voltage

will

cause

in^ry.

Be

sure

to

wait

at

least

360

seconds

Isefore

opening

this

cover

after

turn

off

main

switcfi

and

unplug

power

cord.

Hgf

Em

2lofl

^

Em

lhbiji

e^

^

o\mQ.

^

212E5

mm

%

aa

iBini

UM

saoszf

©Motor

©ACINPUT

10

From the library of Superior Sewing Machine & Supply LLC - www.supsew.com

SunStar Fortuna 5 Series User manual

Popular Servo Drive manuals by other brands