Parker ac890 User manual

AC890
Frame G, H & J
HA471397U003 Issue 13Compatible with Software Version 3.14onwards
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ENGINEERING YOUR SUCCESS.

:AC8
90 Engineering Reference
Product Manual : Frames G, H & J
HA471397U003
Issue 13
Compatible with Software Version 3.14 onwards
2017 Parker Hannifin Manufacturing Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or
transmitted in any form or by any means to persons not employed by a Parker Hannifin
Manufacturing Limited company without written permission from Parker Hannifin
Manufacturing Limited. Although every effort has been taken to ensure the accuracy of this
document it may be necessary, without notice, to make amendments or correct omissions.
Parker Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or
expenses resulting therefrom.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe
Sarl, Luxembourg, Switzerland Branch, Etoy, apply to this product unless otherwise agreed.
The terms and conditions are available on our website
www.parker.com/termsandconditions/switzerland
Parker Hannifin Manufacturing Limited reserves the right to change the content and product
specification without notice.

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and
authorized distributors provide product or system options for further investigation by users
having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection
of the system and components and assuring that all performance, endurance, maintenance,
safety and warning requirements of the application are met. The user must analyze all aspects of
the application, follow applicable industry standards, and follow the information concerning the
product in the current product catalogue and in any other materials provided from Parker
Hannifin Corporation or its subsidiaries or authorized distributors.
To the extent that Parker Hannifin Corporation or its subsidiaries or authorized distributors
provide component or system options based upon data or specifications provided by the user,
the user is responsible for determining that such data and specifications are suitable and
sufficient for all applications and reasonably foreseeable uses of the components or systems.
The above disclaimer is being specifically brought to the user’s attention and is in addition to and
not in substitution to the Exclusions and Limitations on Liability which are set out in the terms
and conditions of sale.

Safety
890SD Standalone Drive - Frames G, H & J Page 1-1
Chapter 1
Safety
Please read these important Safety notes before installing and operating this equipment.
Caution
CAUTION notes in the manual warn of danger
to equipment.
WARNING
WARNING notes in the manual warn of
danger to personnel.

Safety
Page 1-2 890SD Standalone Drive - Frames G, H & J
Requirements
IMPORTANT Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service
equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum
benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own information)
Unit used as a:
(refer to Certification)
 Component  Relevant Apparatus Unit fitted:  Wall-mounted  Enclosure
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction or AC
synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A
qualified person is someone who is technically competent and familiar with all safety information and
established safety practices; with the installation process, operation and maintenance of this equipment; and
with all the hazards involved.

Safety
890SD Standalone Drive - Frames G, H & J Page 1-3
Product Warnings
Caution
Risk of electric shock
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to
rotating machinery and high voltages.
2. The equipment must be permanently earthed due to
the high earth leakage current, and the drive motor
must be connected to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before
working on the equipment. Be aware that there may
be more than one supply connection to the drive.
4. There may still be dangerous voltages present at
power terminals (motor output, supply input phases,
DC bus and the brake, where fitted) when the motor is
at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or
higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the drive's capacitors to discharge
to safe voltage levels (<50V). Use the specified meter capable
of measuring up to 1000V dc & ac rms to confirm that less
than 50V is present between all power terminals and between
power terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled.
In the event of a fault the drive must be returned. Refer to
"Routine Maintenance and Repair".

Safety
Page 1-4 890SD Standalone Drive - Frames G, H & J
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
• Never perform high voltage resistance checks on the
wiring without first disconnecting the drive from the
circuit being tested.
• Whilst ensuring ventilation is sufficient, provide guarding
and /or additional safety systems to prevent injury or
damage to equipment.
• When replacing a drive in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
• All control and signal terminals are SELV, i.e. protected
by double insulation. Ensure all external wiring is rated
for the highest system voltage.
• Thermal sensors contained within the motor must have at
least basic insulation.
• All exposed metalwork in the Inverter is protected by
basic insulation and bonded to a safety earth.
• RCDs are not recommended for use with this product but,
where their use is mandatory, only Type B RCDs should
be used.
EMC
• In a domestic environment this product may cause radio
interference in which case supplementary mitigation
measures may be required.
• This equipment contains electrostatic discharge (ESD)
sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
• This is a product of the restricted sales distribution class
according to IEC 61800-3. It is designated as
“professional equipment” as defined in EN61000-3-2.
Permission of the supply authority shall be obtained
before connection to the low voltage supply.

Safety
890SD Standalone Drive - Frames G, H & J Page 1-5
CAUTION!
APPLICATION RISK
• The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the
user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for individual
applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
• Stored energy might not discharge to safe levels as
quickly as suggested, and can still be present even
though the drive appears to be switched off
• The motor's direction of rotation might not be controlled
• The motor speed might not be controlled
• The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition.
Consideration must be given to:
• Stored energy • Supply disconnects • Sequencing logic • Unintended operation

Getting Started
Page 2-1 890SD (Standalone) Drive: Frame G, H & J
Chapter 2
Getting Started
A few things you should do when you first receive the unit.
♦ How the manual is organised
♦
Initial steps
♦ Inspect the unit for transit damage
♦
Packaging and lifting

Getting Started
890SD (Standalone) Drive: Frame G, H & J Page 2-2
About this Manual
IMPORTANT Motors used must be suitable for Inverter duty.
Note Do not attempt to control motors whose rated current is less than 25% of the drive rated current. Poor
motor control problems may occur if you do.
This manual is intended for use by the installer, user and programmer of the 890 drive. It assumes a
reasonable level of understanding in these three disciplines.
Note Please read all Safety information before proceeding with the installation and operation of this unit.
It is important that you pass this manual on to any new user of this unit.
How the Manual is Organised
This Engineering Reference manual is organised into chapters, indicated by the numbering on the edge of
each page.
The manual is more detailed than the relevant QuickStart manual, and so is of use to the unfamiliar as well
as the high-end user.

Getting Started
Page 2-3 890SD (Standalone) Drive: Frame G, H & J
Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
• certification requirements, CE/UL/CUL conformance
• conformance with local installation requirements
• supply and cabling requirements
Operation
Know your operator:
• how is it to be operated, local and/or remote?
• what level of user is going to operate the unit?
• decide on the best menu level for the Keypad (where supplied)
Programming (using the 890 DSE Configuration Tool)
Know your application:
• create/install the most appropriate Application
• enter a password to guard against illicit or accidental changes
• customise the keypad to the application

Getting Started
890SD (Standalone) Drive: Frame G, H & J Page 2-4
Equipment Inspection
♦ Check for signs of transit damage
♦ Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high
temperatures, humidity, dust, or metal particles.
Storage and Shipping Temperatures
Storage Temperature : -25°C to +55°C Shipping Temperature : -25°C to +70°C
Refer to Appendix E: “Technical Specifications” to check the rating label/product code.
Refer to Chapter 10: “Routine Maintenance and Repair” for information on returning damaged goods.
Packaging and Lifting Details
Caution
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
♦ Save the packaging in case of return. Improper packaging can result in transit damage.
♦ Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal
connections.
♦ Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any
terminal connections when putting the unit down.
♦ Refer to Figure 3.1 for the lifting ring locations. Refer to Chapter 4: Mechanical Details for unit
weights. Refer to Chapter 4: Mounting the Drive for further information.

Product Overview
Page 3-1 890SD (Standalone) Drive: Frame G, H & J
:Product Overview
An introduction to the 890 range of products, and a quick look at the Keypads and available plug-
in Options.
 Product range
 Functional diagrams
 Keypads
 Option cards

Product Overview
890SD (Standalone) Drive: Frame G, H & J Page 3-2
Product Range
The AC supplied 890SD Standalone Drive is designed to control standard 3-phase ac induction motors, or
to be used as an active front-end input section.
These larger models are available in a range of ratings for constant torque and quadratic torque applications.
This dual mode feature provides a cost effective solution to general industrial applications, as well as the
control of pumps and fans.
 The unit can be controlled remotely using configurable analogue and digital inputs and outputs,
requiring no optional equipment.
 Controlling the unit locally using the 6901 Keypad, or remotely using the DSE 890 Configuration Tool
gives access to parameters, diagnostic messages, trip settings and full application programming. Other
features also become available, such as the advanced sensorless vector control scheme which gives high
torque, low speed operation; and a unique Quiet Pattern control system that minimises audible noise
from the motor.
 Option Cards can be fitted to the drive to give serial communications, closed loop speed control, and the
factory-fitted dynamic braking functions.
IMPORTANT Motors used must be suitable for inverter duty.
Note Do not attempt to control motors whose rated current is less than 25% of the drive rated current. Poor
motor control or Autotune problems may result if you do so.

Product Overview
Page 3-3 890SD (Standalone) Drive: Frame G, H & J
The unit is available in three Frame sizes: G, H and J.
FRAME G
Constant
110 –180kW
175 –300 HP
Quadratic
132 –220kW
200 –350 HP
Maximum 361A Constant
Maximum 420A Quadratic
nominal full load output current
FRAME H
FRAME J
Constant
200 –280kW
350 –450 HP
Quadratic
250 –315kW
400 –500 HP
Maximum 520A Constant
Maximum 590A Quadratic
nominal full load output current
Constant
315kW
500HP
Quadratic
355kW
550HP
Maximum 590A Constant
Maximum 650A Quadratic
nominal full load output
current
Note All kW ratings are at 400VAC, all HP ratings are at 460VAC.

Product Overview
890SD (Standalone) Drive: Frame G, H & J Page 3-4
Control Terminals
Diagnostic LEDS
Option Cards
Operator Station Connector (P3)
Power Board
WARNING
115V AC / 230V AC
Fan Supply
Warning Label
Power Input
Connection (L1)
Power Input
Connection (L2)
MMI & Local/Remote
Keypad
Power Input
Connection (L3)
Buss Connection
Negative (-) DC
Buss Connection
Power Output
Connection (M3/U)
Power Output
Connection (M2/V)
Power Output
Connection (M1/W)
Main Fan Housing
PE/Ground Connection
Lifting eyes (*See Note 1)
PE/Ground
Connection
Lifting eyes (*See Note 1)
PE/Ground
Connection
Lifting eyes (*See Note 1)
Must be left turned in this direction
Must be left turned in this direction
Must be left turned in this direction
PE/Ground Connection
Lifting eyes (*See Note 1)
Must be left turned in this direction
Motor Thermistor
(ground) connections using M10 bolts and washers supplied.
Under no circumstances should lifting eyes be used to make
the PE / grounding connection.
PE / Grounding Connections
Lifting eyes must be replaced with supply and motor earth
Plan view REPLACE WITH
* Note 1:
Positive (+) DC
Brake Resistor
Connections
BOTTOM WITH COVER REMOVED
Brake Unit
DBR Brake Resistor
Connection
AC8 9 0
Figure 3.1 Component Identification

Product Overview
Page 3-5 890SD (Standalone) Drive: Frame G, H & J
Functional Diagram
L1 L2 L3
M1 M2 M3
DC+
DC-
U V W
890SD Standalone Drive
PROGRAMMING
PORT mini-USB
X13
DIN1
DIN2
DIN3
DIN4
DIN5
DIN6
DIN7
DIN8/DOUT1
DIN9/DOUT2
X15
DIGITAL I/O
INTERFACE
KEYPAD
HMI REMOTE
PROGRAMMING
PORT
RS232
0V
AIN1
AIN2
AIN3
AIN4
AOUT1
AOUT2
+10V
-10V
ANALOG I/O
X12
X11 PUMR A POS
PUMR A NEG
PUMR B POS
PUMR B NEG
CONNECTOR
(for future use)
X14 A
24V
B
0V
X10
OPTION A
FIELDBUS
INTERFACE
COMMS
DBR
Diode
Bridge
CONNECTOR
(for future use)
OPTION F
SPEED
INTERFACE
FEEDBACK
OPTION B
FIELDBUS
INTERFACE
COMMS
DOUT3
A
BDOUT4
A
BDOUT5
A
BDOUT6
NC (not connected)
MTR THRM A
MTR THRM B
DIGITAL I/O
X16
DYNAMIC
BRAKE
UNIT
DIGITAL I/O
EXTERNAL
BRAKE
RESISTOR

Product Overview
890SD (Standalone) Drive: Frame G, H & J Page 3-6
Keypad
The 890SD is fitted with the 6901 Keypad.
It provides Local control of the 890. For example, you can start and stop the
motor and check on diagnostic information. It provides plain language
programming and can also upload, store and download parameters.
The 6901 keypad fits to the front of the 890SD.
You can also remote-mount the 6901 keypad up to 3 metres away. For
remote-mounting, you’ll need the correct Remote Mounting Kit. Refer to
Chapter 7: "The Keypad".

Product Overview
Page 3-7 890SD (Standalone) Drive: Frame G, H & J
Control
OPTION A
OPTION B
OPTION F
Option Cards
The 890SD Standalone Drive can be fitted with a range of Option Cards. They are plugged into the
removable Control Board.
 Feedback Board : Resolver type, Encoder type
 Fieldbus Comms - all major protocols
These are easily fitted to the plug-in Control Board.
For full details of the options available refer to Appendix A.
Control Board Access
You can access this board from the front of
the unit by removing the lower front cover.
 It contains a Processor that provides a
range of analog and digital inputs/outputs,
together with their reference supplies.
 It has connections for the range of Option
Cards.
 There is a mini USB port for connection to
a PC. Use Parker DSE 890 (Drive Systems
Explorer) Configuration Tool to graphically
program and configure the drive.
Figure 3.2 Diagram showing Option Cards
fitted to the Control Board

890SD Standalone Drive
890SD (Standalone) Drive: Frame G, H & J Page 4-1
:890SD Standalone Drive
This chapter describes the mechanical and electrical installation of the 890SD Standalone Drive. It
discusses configuring your system, and how to turn the motor for the first time.
Follow the steps for a
successful installation.
♦ Step 1: Mechanical Installation
Mechanical Installation Diagram
Enclosure details
Mounting the drive
Air flow
Installing the External Vent Kit (Frame G)
Fitting the Top Vent and Gasket (Frames H & J)
AC Line Choke
Main Cooling Fan and Supply Requirements
♦
Step 2: Connecting power
Wiring Diagram
Power Wiring and Protective Earth (PE) Terminals
Motor thermistor connections
♦ Step 3: Control connections
Control connection diagram
890SD minimum control connections
♦
Step 4: Powering-up the Unit
4.1: Apply the 3-Phase Supply
4.2: Configure the 890SD Standalone Drive
Set-up parameters
♦
Step 5: Run the motor
The Autotune feature
Initial start-up routines