Kollmorgen AKD PROFINET RT Communication User manual

AKD®
PROFINET RT Communication
Edition: Revision G, December 2014
Valid for firmware version 1.13
Part Number 903-200012-00
Original Documentation
Keep all manuals as a product component during the life span of the product.
Pass all manuals to future users and owners of the product.

Record of Document Revisions
Revision Remarks
... Table with lifecycle information of this document see "Record of Document Revisions" (➜p.
50)
E, 12/2013 Added bit 14 for position mode in Status word bits (ZSW1) (➜p. 33).
F, 05/2014 Added Signal No. 100 and 101 to Telegram configuration (➜p. 35). Added Manufacturer spe-
cific telegram 352 to I/O Telegrams (➜p. 41).
G, 12/2014 Manufacturer specific telegram 353 (➜p. 42) added. Signal number 102 and 103 added to Tele-
gram configuration (➜p. 35). Acc-/Deceleration Units (➜p. 43) scaling information added.
Trademarks
lAKD is a registered trademark of Kollmorgen Corporation
lEnDat is a registered trademark of Dr. Johannes Heidenhain GmbH
lEtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH
lEthernet/IP is a registered trademark of ODVA, Inc.
lEthernet/IP Communication Stack: copyright (c) 2009, Rockwell Automation
lsercos®is a registered trademark of sercos®international e.V.
lHIPERFACE is a registered trademark of Max Stegmann GmbH
lPROFINET is a registered trademark of PROFIBUS and PROFINET International (PI)
lSIMATIC is a registered trademark of SIEMENS AG
lWindows is a registered trademark of Microsoft Corporation
Current patents
lUS Patent 5,162,798 (used in control card R/D)
lUS Patent 5,646,496 (used in control card R/D and 1 Vp-p feedback interface)
lUS Patent 6,118,241 (used in control card simple dynamic braking)
lUS Patent 8,154,228 (Dynamic Braking For Electric Motors)
lUS Patent 8,214,063 (Auto-tune of a Control System Based on Frequency Response)
Technical changes which improve the performance of the device may be made without prior notice!
Printed in the United States of America
This document is the intellectual property of Kollmorgen. All rights reserved. No part of this work may be repro-
duced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed
by electronic means without the written permission of Kollmorgen.
2 Kollmorgen | December 2014

1 Table of Contents
1 Table of Contents 3
2 General 5
2.1 About this Manual 6
2.2 Symbols Used 7
2.3 Abbreviations Used 7
3 Safety 9
3.1 Safety Instructions 10
3.2 You should pay attention to this 10
3.3 Use as directed 11
3.4 Prohibited use 11
4 Installation and Setup 12
4.1 Important Instructions 13
4.2 PROFINET Onboard 14
4.2.1 LED functions 14
4.2.2 Connection technology 14
4.2.3 Network Connection Examples 14
4.3 Guide to Setup 15
4.4 Configure IP Address parameters 16
4.4.1 Dependency Service channel (WorkBench) and PROFINET 18
4.4.2 Reset of IP Address parameters 18
4.5 Setup Step 7 19
4.6 Parameter Configuration with PROFIdrive over PROFINET IO 22
4.6.1 Parameter configuration 23
4.6.2 Example for writing the operation mode 24
5 PROFINET IO 25
5.1 Introduction 26
5.2 Restrictions and requirements 26
5.2.1 Conformance Classes 26
5.2.2 Cycle time of RT data 26
5.2.3 Connector 26
5.2.4 Network topology 26
6 PROFIDRIVE over PROFINET IO 27
6.1 Introduction 28
6.2 AKD as Drive Object (DO) 29
6.3 General State Machine 30
6.4 Control word bits (STW1) 31
6.5 Status word bits (ZSW1) 33
6.6 Supported PNU's 34
6.7 Signals 35
6.8 Telegram configuration 35
6.9 Velocity Mode (Application class 1) 36
6.10 Position Mode (Application class 3) 37
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6.10.1 Submode „Program mode“ 37
6.10.2 Submode „Manual data input (MDI)“ 38
6.10.3 Homing 40
6.11 I/O Telegrams 41
6.11.1 Telegram 0 41
6.11.2 Standard telegram 1 41
6.11.3 Standard telegram 7 41
6.11.4 Standard telegram 9 41
6.11.5 Manufacturer specific telegram 350 42
6.11.6 Manufacturer specific telegram 351 42
6.11.7 Manufacturer specific telegram 352 42
6.11.8 Manufacturer specific telegram 353 42
6.12 Units 43
6.12.1 Velocity units 43
6.12.2 Position Units 43
6.12.3 Acc-/Deceleration Units 43
6.12.4 Current units 43
6.13 Alarms 44
6.14 Fault 44
6.15 ASCII configuration 45
7 Sample Projects 46
7.1 Sample S7 Project 47
7.1.1 Introduction 47
7.1.2 Project description 47
7.1.3 Getting started 48
7.1.4 Enable the drive and run in velocity mode 49
8 Record of Document Revisions 50
9 Index 51
AKD PROFINET | Table of Contents
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2 General
2.1 About this Manual 6
2.2 Symbols Used 7
2.3 Abbreviations Used 7
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AKD PROFINET | 2 General
2.1 About this Manual
This manual, AKD PROFINET RT Communication, describes the installation, setup, range
of functions, and software protocol for the PROFINET AKD product series. All AKD
PROFINET drives have built-in PROFINET functionality; therefore an additional option card
is not required.
A digital version of this manual (pdf format) is available on the DVD included with your drive.
Manual updates can be downloaded from the Kollmorgen website.
Related documents for the AKD series include:
lAKD Installation Manual This manual provides instructions for installation and drive
setup.
lAKD User Guide. This manual describes how to use your drive in common applications. It
also provides tips for maximizing your system performance with the AKD. The User
Guide includes the Parameter and Command Reference Guide which provides doc-
umentation for the parameters and commands used to program the AKD.
lAccessories Manual. This manual provides documentation for accessories like cables
and regen resistors used with AKD. Regional versions of this manual exist.
Additional documentation:
lProfile-PROFIdrive (PI group, Profile-PROFIdrive_3172_v41_May06.pdf)
6 Kollmorgen | December 2014

2.2 Symbols Used
Symbol Indication
DANGER
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Indicates situations which, if not avoided, could result in
property damage.
This symbol indicates important notes.
Warning of a danger (general). The type of danger is spe-
cified by the text next to the symbol.
Warning of danger from electricity and its effects.
Warning of suspended loads.
2.3 Abbreviations Used
Abbreviation Meaning
Cat Category
DO Drive object
DU Data Unit
GSD Device description file
GSDML GSD Markup Language
HMI Human machine interface
ID Identifier
I/O Input / Output
IRT Isochronous Real-Time
LED Light emitting diode
PAP Programm Ablauf Protokoll (program sequence protocol)
PLC Programmable logic control
PNU Parameter number
RT Real-Time
STW Control word
ZSW Status word
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AKD PROFINET | 2 General
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3 Safety
3.1 Safety Instructions 10
3.2 You should pay attention to this 10
3.3 Use as directed 11
3.4 Prohibited use 11
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AKD PROFINET | 3 Safety
3.1 Safety Instructions
3.2 You should pay attention to this
This section helps you to recognize and avoid dangers to people and objects.
Read the documentation!
Read the available documentation before installation and commissioning. Improper handling
of the drive can cause harm to people or damage to property. The operator of systems using
the AKD must require that all personnel who work with the drive read and understand the
manual before using the drive.
Install the drive as described in the Installation Manual. The wiring for the analog setpoint
input and the positioning interface, as shown in the wiring diagram in the Installation Manual,
is not required.
Check Firmware Revision!
Check the Firmware Revision of the product. This number is the link between your product
and the fieldbus manual. It must match the Firmware Revision on the manual's cover page.
Perform a risk assessment!
The manufacturer of the machine must generate a risk assessment for the machine, and take
appropriate measures to ensure that unforeseen movements cannot cause injury or damage
to any person or property. Additional requirements on specialist staff may also result from the
risk assessment.
Observe remote-controlled machine behaviour!
Electronic equipment is basically not failure-proof. The user is responsible for ensuring that,
in the event of a failure of the drive, the drive is set to a state that is safe for both machinery
and personnel, for instance with the aid of a mechanical brake.
Drives with PROFINET are remote-controlled machines. They can start to move at any time
without previous warning. Take appropriate measures to ensure that the operating and ser-
vice personnel is aware of this danger.
Implement appropriate protective measures to ensure that any unintended start-up of the
machines cannot result in dangerous situations for personnel or machinery. Software limit-
switches are not a substitute for the hardware limit-switches in the machine.
Specialist staff required!
Only properly qualified personnel are permitted to perform such tasks as setup and pro-
gramming. Qualified specialist staff are persons who are familiar with the installation, setup
and programming of drives and who bring their relevant minimum qualifications to bear on
their duties:
lInstallation: only by electrically qualified personnel.
lSetup : only by qualified personnel with extensive knowledge of electrical engineering
and drive technology
lProgramming: Software developers, project-planners
The qualified personnel must know and observe ISO 12100 / IEC 60364 / IEC 60664 and
national accident prevention regulations.
Observe electrostatically sensitive components!
The drives contain electrostatically sensitive components which may be damaged by incor-
rect handling. Electrostatically discharge your body before touching the drive. Avoid contact
with highly insulating materials (artificial fabrics, plastic film etc.). Place the drive on a con-
ductive surface.
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Hot surface!
Drives may have hot surfaces during operation. The heat sink can reach temperatures above
80°C. Risk of minor burns! Measure the temperature, and wait until the heat sink has cooled
down below 40 °C before touching it.
Earthing!
It is vital that you ensure that the drive is safely earthed to the PE (protective earth) busbar in
the switch cabinet. Risk of electric shock. Without low-resistance earthing no personal pro-
tection can be guaranteed and there is a risk of death from electric shock.
High voltages!
Wait at least 7 minutes after disconnecting the drive from the main supply power before
touching potentially live sections of the equipment (such as contacts) or removing any con-
nections.
Capacitors can have dangerous voltages present up to seven minutes after switching off the
supply power. Always measure the voltage in the DC bus link and wait until the voltage is
below 60 V before handling components.
Never modify the drive!
It is not allowed to modify the drive without permission by the manufacturer. Opening the
housing causes loss of warranty.
3.3 Use as directed
Drives are components that are built into electrical plants or machines and can only be oper-
ated as integral components of these plants or machines. The manufacturer of the machine
used with a drive must generate a risk assessment for the machine and take appropriate
measures to ensure that unforeseen movements cannot cause personnel injury or property
damage.
lObserve the chapters "Use as directed” and "Prohibited use" in the AKD Installation
Manual.
lThe PROFINET interface serves only for the connection of the AKD directly or via a
switch to a network with PROFINET connectivity.
3.4 Prohibited use
Other use than that described in chapter “Use as directed” is not intended and can lead to per-
sonnel injuries and equipment damage. The drive may not be used with a machine that does
not comply with appropriate national directives or standards. The use of the drive in the fol-
lowing environments is also prohibited:
lpotentially explosive areas
lenvironments with corrosive and/or electrically conductive acids, alkaline solutions, oils,
vapors, dusts
lships or offshore applications
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AKD PROFINET | 4 Installation and Setup
4 Installation and Setup
4.1 Important Instructions 13
4.2 PROFINET Onboard 14
4.3 Guide to Setup 15
4.4 Configure IP Address parameters 16
4.5 Setup Step 7 19
4.6 Parameter Configuration with PROFIdrive over PROFINET IO 22
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4.1 Important Instructions
DANGER
Never undo any electrical connections to the drive while it is live. There is
a danger of electrical arcing with damage to contacts and serious per-
sonal injury.
Wait at least seven minutes after disconnecting the drive from the main
supply power before touching potentially live sections of the equipment
(e.g. contacts) or undoing any connections.
To be sure, measure the voltage in the DC Bus link and wait until it has
fallen below 60 V.
WARNING
Electronic equipment is basically not failure-proof. The user is respons-
ible for ensuring that, in the event of a failure of the drive, the drive is set
to a state that is safe for both machinery and personnel, for instance with
the aid of a mechanical brake.
Drives with PROFINET are remote-controlled machines. They can start to
move at any time without previous warning. Take appropriate measures
to ensure that the operating and service personnel is aware of this
danger.
Implement appropriate protective measures to ensure that any unin-
tended start-up of the machines cannot result in dangerous situations for
personnel or machinery. Software limit-switches are not a substitute for
the hardware limit-switches in the machine.
Install the drive as described in the Installation Manual. The wiring for the analog setpoint
input and the positioning interface, as shown in the wiring diagram in the Installation Manual,
is not required. Never break any of the electrical connections to the drive while it is live. This
action can result in destruction of the electronics.
The drive's status must be monitored by the PLC to acknowledge critical situations. Wire the
FAULT contact in series into the emergency stop circuit of the installation. The emergency
stop circuit must operate the supply contactor.
It is permissible to use the setup software to alter the settings of the drive. Any other alter-
ations will invalidate the warranty. Because of the internal representation of the position-con-
trol parameters, the position controller can only be operated if the final limit speed of the drive
does not exceed:
rotary linear
at sinusoidal² commutation:
7500 rpm
at sinusoidal² commutation: 4 m/s
at trapezoidal commutation:
12000 rpm.
at trapezoidal commutation: 6.25
m/s
All the data on resolution, step size, positioning accuracy etc. refer to calculatory values.
Non-linearities in the mechanism (backlash, flexing, etc.) are not taken into account. If the
final limit speed of the motor must be altered, then all the parameters that were previously
entered for position control and motion blocks must be adapted.
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AKD PROFINET | 4 Installation and Setup
4.2 PROFINET Onboard
Connection to the PROFINET Network via X11.
Connect the service interface (X11) of the drive to an Ethernet interface on the PROFINET
Master directly or via a network switch, while the supply to the equipment is switched
off.
Confirm that the link LED on the AKD (the green LED on the RJ45 connector) and on your
Master or Switch are both illuminated. If both lights are illuminated, then you have a good
electrical connection.
PROFINET RT and WorkBench can operate simultaneously if a switch is used.
4.2.1 LED functions
The communication status is indicated by the built-in LEDs.
Connector LED# Name Function
X11 LED1 IN port Link ON = active, OFF= not active
LED2 RUN ON = running, OFF = not running
4.2.2 Connection technology
You can connect to the PROFINET network using RJ-45 connectors. Use standard Cat. 5
Ethernet cables for either connection configuration.
4.2.3 Network Connection Examples
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4.3 Guide to Setup
Only professional personnel with extensive knowledge of control and drive technology are
allowed to setup the drive.
CAUTION
Drives with PROFINET are remote-controlled machines. They can start to
move at any time without previous warning. Take appropriate measures
to ensure that the operating and service personnel is aware of this
danger.
Implement appropriate protective measures to ensure that any unin-
tended start-up of the machines cannot result in dangerous situations for
personnel or machinery. Software limit-switches are not a substitute for
the hardware limit-switches in the machine.
1. Check assembly/installation. Check that all the safety instructions in the product manual
for the drive and this manual have been observed and implemented. Check station
address and baud rate setting.
2. Connect PC,start WorkBench. Use the setup software WorkBench to set the parameters
for the drive.
3. Setup basic functions. Start up the basic functions of the drive and optimize the current,
speed and position controllers. This section of the setup is described in the in the online
help of the setup software.
4. Save parameters. When the parameters have been optimized, save them in the drive.
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AKD PROFINET | 4 Installation and Setup
4.4 Configure IP Address parameters
Start the SIMATIC Manager. To assign a new IP address, go to PLC->Edit Ethernet Node:
In the next dialog window, click on browse in the Ethernet node group and look for all
PROFINET devices in your network:
Select the AKD and click ok. If you have several AKD’s in your network, you can also use
the MAC address to filter one PROFINET device.
To be sure, that the intended device is selected, you can click the “Flash” Button in the dia-
log. The display of selected device will flash as long as this function is active.
The MAC address can be found on the label of the AKD.
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Select the radio button Use IP parameters: then enter a new IP address and subnet mask to
AKD. Click the Assign IP Configuration button for the change to take effect
Use the same popup to change the device name at this time by entering a name in the
Device Name fields and clicking on the Assign Name button. Each device connected to the
same IO connection must have a unique name. The PROFINET device name for AKD is
derived from the AKD DRV.NAME parameter. The PLC, which acts as PROFINET IO-Con-
troller. will use the Device Name as address and can change the IP address for each Device
Name.
You will usually see a status message that indicates that the change was successful and the
AKD display will show the new address. If you receive a failure message, make sure that no
IO connection is currently running, then retry the address or name change.
A current connection of WorkBench to AKD will be disconnected when the IP address is
changed. When this happens, reconnect to the new IP address.
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AKD PROFINET | 4 Installation and Setup
4.4.1 Dependency Service channel (WorkBench) and PROFINET
WorkBench and PROFINET use the same IP communication channel to communicate with
the drive so changing the IP address has implications for both interfaces.
There are several options for assigning the IP address for WorkBench and PROFINET as
described in the AKD User Guide:
lDHCP, AutoIP
lStatic IP addressing
oVia rotary switches (Address area 192.168.0.xx)
oVia ASCII commands IP.ADDRESS, IP.SUBNET. IP.GATEWAY
lPROFINET Devices (only): DCP
Once you have changed the IP address via DCP (e.g. through the steps above), the IP.* para-
meters stored in the drive are overwritten. Should you need to use DHCP or static IP address-
ing later, you must use WorkBench to set, the IP.MODE to something other than 1. See AKD
User Guide for details on the mode you would like to use.
4.4.2 Reset of IP Address parameters
If the AKD can not be found in the network, as a last resort, reset all IP address parameters
to their default values.
This is done by setting the rotary switches to 0 and holding the B1 button longer than 5
seconds. After this, the current IP address setting will be lost and the IP address is restored
to default settings (after power cycle):
If rotary switches are zero, the DHCP and AutoIP is enabled.
If rotary switches are not zero, the static IP address is 192.168.0.xx (xx rotary switches) and
subnet mask 255.255.255.0.
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4.5 Setup Step 7
1. Start the SIMATIC Manager.
2. Open the hardware manager (double click on Hardware).
3. Go to Options and click "Install GSD Files". Here also the GSDML files for PROFINET
devices can be installed.:
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AKD PROFINET | 4 Installation and Setup
4. Browse for the latest AKD GSDML file and click on install:
5. The AKD GSDML file is installed now and can be found in the SIMATIC hardware cata-
log.
Open PROFINET I/O->Additional Fieldbus Devices->Drives->AKD
6. Click on the AKD device (not a telegram) and connect it to the PLC (drag and drop)
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