SUNWARD SA210 User manual

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SA210 ROTARY DRILLING RIG
（833600000000）
OPERATOR’S MANUAL
SUNWARD INTELLIGENT EQUIPMENT CO., LTD

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Foreword
This manual will help users to operate and maintain the machine correctly.
It is particularly important that the machine operator should read these instructions carefully
not only prior to using the machine for the first time (in order to become acquainted with its
operation and special features), but also to take full advantage of its capabilities during use,
or for lubricating and servicing operations. Otherwise accidents or damage may occur.
The manual should be regarded as the permanent part of machine and kept in the cab for
consultation at any time. And the manual should be attached when the machine is transferred
or sold.
The machine is designed according to the metric system, all the data presented are metric
and only metric parts and apparatus can be used.
Position definition: RIGHT and LEFT always mean the left and right of an operator seated
correctly in the machine. The drive sprockets of undercarriage are located at the rear.
Sunward guarantees to keep machine in good repair in term of service. The service details
are showed in Maintenance Card supplied by distribution.
Maintenance Card guarantees can you get service or not in service period.
In some
conditions, even if machine is out of service term, Sunward can also supply the in site free
service in normal. Warranty claims will not be considered provided：1. Reassemble and
repair machine without any notice to Sunward; 2.Disaassemble, welding and add parts in
machine; 3.Use the parts which is not from Sunward or do not get approval by Sunward;
4.Assemble, operate, park the machine which do not follow the operator’s manual; 5. Fuel
oil and lubricating grease is not fit for the manual request; 6.Do not complete routine
maintenance base on the manual.
Possible warranty claims may be considered only provided that all operations are made by
qualified operator and scheduled inspections are made at the specified times by qualified
technician.
Regarding SAFETY in particular, we recommend carefully reading the SAFETY RULES in
this manual and complying with all the safety rules.
The equipment covered by this manual meets the applicable technical specifications
effective as of its date of issue. The manufacturer SUNWARD reserves the right to make
from time to time and without prior notice any modification or amendment of any nature,
deemed useful or necessary, to any machine component, without any obligation to amend
the content of this manual accordingly. Pictures and data contained in this manual are not
binding. Consequently, no claim raised in this respect will be considered.
Sunward Intelligent Equipment Co., Ltd

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CONTACT WAY
Thanks for your choosing Sunward full hydraulic rotary drilling rig, contact
way is as following for your calling us at any moment.
Address: No.16 LiXiang Road, Xingsha economic and technologic
development district, Changsha, Hunan
Post Code：410100
Sales Hot-line
：
0086-0731-84020688
Service Hot-line
：
400-887-8230（for question）
400-878-6230（for complaining）
Web：http://www.sunward.com.cn

OPERATOR’S MANUAL SA210
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TABLE OF CONTENTS
1 Safety Rules .................................................................................................................................................. 4
1.1 Safety Precaution................................................................................................................................. 4
1.2 Preparation for Emergency.................................................................................................................. 4
1.3 Wear Safety ......................................................................................................................................... 5
1.4 Enter or Leave Machine Correctly......................................................................................................5
1.5 Adjust Operator Seat ........................................................................................................................... 5
1.6 Start Engine Correctly......................................................................................................................... 6
1.7 Before Operating Machine.................................................................................................................. 6
1.8 Machine Operating.............................................................................................................................. 6
1.9 Notice for Machine High-efficiency Work..........................................................................................7
1.10 Keep Machine Away From Power Line ............................................................................................7
1.11 Move Machine Safely........................................................................................................................ 7
1.12 Allowable Traveling Grade of Slope.................................................................................................8
1.13 Allowable Work Grade of Slope........................................................................................................ 9
1.14 Park Machine Safely ....................................................................................................................... 10
1.15 Winch Work..................................................................................................................................... 11
1.16 Safety Maintenance......................................................................................................................... 11
1.17 Clean Trash from Machine.............................................................................................................. 11
1.18 Prevent Battery Explosion............................................................................................................... 12
1.19 Prevent Inhaling Asbestos Dust....................................................................................................... 12
1.20 Be Careful of Pressured Liquid....................................................................................................... 12
1.21 Avoid Heating Near A Pressured Oil Pipe....................................................................................... 13
1.22 Avoid Heating Flammable Liquid Pipe........................................................................................... 13
1.23 Remove Paint Before Welding or Heating......................................................................................13
1.24 Liquid Disposal............................................................................................................................... 13
1.25 Chemical Disposal........................................................................................................................... 13
1.26 Fire Prevention................................................................................................................................ 13
1.27 Emergency Exit............................................................................................................................... 14
1.28 Noise Proof In The Machine ........................................................................................................... 14
2 Description.................................................................................................................................................. 15
2.1 Model Definition............................................................................................................................... 15
2.2 Applicable Range .............................................................................................................................. 15
3 Technical Characteristics............................................................................................................................. 16
3.1 Machine Structure ............................................................................................................................. 16
3.2 Main Technical Data.......................................................................................................................... 17
4 Main Structural Features............................................................................................................................. 18
4.1 Under-carriage................................................................................................................................... 18
4.2 Upper-carriage................................................................................................................................... 20
4.3 Engine System................................................................................................................................... 21
4.4 Parallelogram System and Drill Mast................................................................................................21
4.5 Rotary Head....................................................................................................................................... 23
4.6 Kelly Bar, Drill Tools........................................................................................................................ 23
5 Hydraulic System........................................................................................................................................ 27

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5.1 Under-carriage Hydraulic System.....................................................................................................27
5.2 Upper-carriage Hydraulic System.....................................................................................................27
5.3 Pilot Control System ......................................................................................................................... 28
5.4 Oil Filter............................................................................................................................................ 28
5.5 Hydraulic Oil..................................................................................................................................... 29
6 Electrical System......................................................................................................................................... 30
6. 1 Description....................................................................................................................................... 31
6.2 DESARS Intelligent Control System ................................................................................................ 33
6.2.1 Main Operating Interface ........................................................................................................ 33
6.2.2 Leveling interface.................................................................................................................... 34
6.2.3 Drill Work Interface ................................................................................................................ 35
6.2.4 System Debug Panel................................................................................................................ 36
6.2.5 Monitor Interface..................................................................................................................... 37
6.2.6 Setup Panel.............................................................................................................................. 39
6.2.7 Recording Panel ...................................................................................................................... 40
6.3 Electrical System Structure............................................................................................................... 41
6.4 Electrical System Function................................................................................................................ 41
6.4.1 Start Switch ............................................................................................................................. 41
6.4.2 Fuel Control Button................................................................................................................. 42
6.4.3 Emergency Switch................................................................................................................... 42
6.4.4 Engine Failure Indicating Light...............................................................................................42
6.4.5 Rotary Head Adjusting Button（option）.............................................................................. 43
6.4.6 Wane Switch............................................................................................................................ 43
6.4.7 Machine Work Mode............................................................................................................... 44
6.4.8 Interlocking and Safe Protection............................................................................................. 46
6.4.9 Engine Malfunction Indication and Error Code Chart ............................................................47
7 Operation..................................................................................................................................................... 49
7.1 Preparation and Check-up Before Operation ....................................................................................49
7.2Operation and Gauges........................................................................................................................ 49
7.3 Operation........................................................................................................................................... 49
7.3.1 Machine Positioning................................................................................................................ 49
7.3.2 Machine Assembling............................................................................................................... 50
7.3.3 Depth scaling........................................................................................................................... 52
7.4 Machine Work................................................................................................................................... 54
7.4.1 Rig Running-in........................................................................................................................ 54
7.4.2 Drill Tools Choosing ............................................................................................................... 54
7.4.3 Hole Opening and Barrel Installation...................................................................................... 54
7.4.4 Drilling.................................................................................................................................... 55
7.4.5 Machine Move......................................................................................................................... 57
7.4.6 LCD Monitor, Warning Icon ................................................................................................... 57
7.4.7 Machine Stop and Emergency Stop......................................................................................... 58
7.4.8 Steps to Exit from Drilling Mode to Transportation Mode .....................................................58
7.5 Application of Air Conditioner.......................................................................................................... 59
7.5.1 Attention.................................................................................................................................. 59
7.5.2 Main Technical Parameter.......................................................................................................60
7.5.3 Daily Maintenance .................................................................................................................. 60
7.5.4 Maintenance Rules.................................................................................................................. 60

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7.5.5 Failure Troubleshooting and Solutions.................................................................................... 61
8 Maintenance and Service ............................................................................................................................ 62
8.1 Bolt Torque........................................................................................................................................ 62
8.2 Fuel Oil.............................................................................................................................................. 62
8.3 Hydraulic Oil..................................................................................................................................... 62
8.4 Lubricating Oil (Grease) ................................................................................................................... 63
8.5 Coolant.............................................................................................................................................. 64
8.6 Steel Wire Rope................................................................................................................................. 64
8.7 Check and Maintenance .................................................................................................................... 66
8.8 Maintenance and Service................................................................................................................... 67
9 Transportation ............................................................................................................................................. 72
9.1 Trailer Transportation........................................................................................................................ 72
9.2 Break-down Transportation............................................................................................................... 73
10 Trouble-Shooting....................................................................................................................................... 74
10.1Common Failure and Solution .........................................................................................................74
10.2 Accident and Treatment During Drill.............................................................................................. 76

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1 Safety Rules
1.1 Safety Precaution
Disobey the safety rules may cause accidents during operation and maintenance. We
recommend that operators should pay much attention to the operation safety,
Before use and maintain machines, please carefully read the SAFETY RULES in this manual
For using machines safely, there are various labels at various places on the machine indicating
various risks, such as Danger, Warning, Attention, etc (right figure), they have the following
meaning:
Danger---indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Warning---indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Attention---indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Always keep the safety labels clean. Change any lost or damaged labels with new ones. If the
labels or manual are lost, you can contact the dealer and indicate the model of machine to
purchase.
WARNING: Do not operate and move machine before read and understand the safety instructions. If
you do not follow the safety rules or warnings, accidents or damage may occur and you should be
responsible for the all by yourself.
1.2 Preparation for Emergency
All personnel related to operating the machine should pay attention to prevent accidents from
happening, Always keep a first-aid kit and fire extinguisher nearby. Have phone numbers of a

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doctor, ambulance, hospital, and fire department with you in case of emergency.
1.3 Wear Safety
Before operation, always wear protective gear as the work requires, this includes: Tight work
clothes, Hard hat, Safety gloves, Safety glasses, goggles, or shield, Dust mask or respirator etc.
1.4 Enter or Leave Machine Correctly
◆Check and clean pedals and armrest before enter the machine；
◆Only get up/down the machine by pedal or armrest;
◆Always face the machine when you use the steps and hand-holds to enter or leave machine;
◆Never enter or leave the machine in its working or moving；
◆Use ropes to hoist and fall tools and material from rig, do not try to take them during getting
up and down the machine.
Warning！！！
Never use any operating rod as armrest in getting up/down the machine.
When the machine is in operation or traveling, no passenger is allowed to stay on or in the machine
except the operator.
1.5 Adjust Operator Seat
You may adjust seat to suit yourself, Lean your back on the back of seat and let your feet reach
the pedals.

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1.6 Start Engine Correctly
The operator must sit on cab seat to start engine.
Never start engine by connecting start terminal or accumulator linking to start terminal, which
will seriously damage electric parts. Prevent short-circuit from electrical system damage;
If “No START” is showed in start button or control rod, do not start or operate engine;
Before starting engine, keep all control rod in “HOLD” position; push hydraulic control rod in
“LOCKED” position；
Engine emission gas can cause diseases and even death. If machine is operated at indoor, it’s
necessary to open door and windows to ventilate. Or you can also use lengthened discharge
pipe to discharge exhaust gas to outside.
1.7 Before Operating Machine
Clean all obstacles in machine running way;
Excepting operators, other person should leave machine and stay far away from running range;
Familiar with complicated terrain, such as cable trench, refill soil etc. dangerous site；
Adjust back mirror to optimum，pay attention to the machine side and rear position；
Ensure horn and all warning devices in machine are in good condition;
Before moving machine, check the position of travel device. Its correct direction: tension roller
is under cab front, drive roller is in the back；
Check controller and safety devices are in good condition;
Make sure to follow all safety rules.
1.8 Machine Operating
Operator must sit in cab seat to control machine;
Lower mast must be kept in the height 10cm over ground level in rig rotating and mast up；
Pay attention to any failure and solve it in time during rig working;
Please do not drive machine near cliff, collapsing range;
When machine is unbalance in rotary head pressurization or hoisting drill, stop work
immediately；
Prevent machine out of control and do not work over rated bearing capacity;
Do not change direction in slope which may make machine tilt or slide；
Machine may sink in loose road, insert wood or steel plate under crawler;
It is better move along longitudinal slope and prevent horizontal direction;
Please obey national and local construction safety regulations for obstacle minimum distance;

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After hole forming, fill it or cover and mark it in time.
1.9 Notice for Machine High-efficiency Work
Generally, the machine can use drill tool and stabilizer to lower casing, and also can be fit
casing driver to fall it; then it can pull out casing by main& service winch or crane. Operate it
slowly and evenly. Do not use winch to hoist and fall casing suddenly and shock which can
damage machine.
If fall and hoist casing by above mentioned methed is difficult, please use special equipment
such as twisting machine, hammer drill etc.
When lower drill rod, operator should always observe lowering depth and extend length for
each section rod to prevent “ rod lock”, “rod loosen” and “rod break”.
During falling drill rod, operator should always observe steel rope stress to prevent over falling
winch steel rope because of drills lock.
Stop falling winch in upper hole base 1-3M , open free fall and make drills touching hole base;
Prevent steel rope over falling.
Before lifting drill rod, anti-clockwise rotate rotary head to delete occlusal between each
section drill rod. Always observe lifting depth and drill rod connection to prevent “rod lock”,
“rod break”.
Choose different drill tools according to different stratums during drilling; Change drill teeth
angle and amount to advance drill efficiency. Please contact our after-sales for technical
support in necessary.
When in-hole collapse accident is occurring, it should lift winch immediately and hoist drill
tool quickly to prevent drills embedding; When drill rod is dropping into hole because of steel
rope cutting, it should pull rod out by other device in time to prevent drills embedding.
1.10 Keep MachineAway From Power Line
Know your machine maximum height and extend range. Machine and attachment should keep
a safety distance from power line; Keep the machine more than 3 meters away from 50000V
power line；If voltage is over 50000V, safety distance should be increased more.
Warning！！！
If you do not follow the safety rules or ignore warnings, you should be responsible for all.
1.11 Move Machine Safely
Before the machine travels or swings, warn other people by tapping the horn. Ensure no other
people is in the work range.
Operate the mast backward 10°～15° to prevent machine tilting because of rough terrain.
When traveling and starting in narrow area, hand signal should be used, and agree upon the
hand signals before machine start-up. Before operate machine, make sure helpers is in safety
range. Only know and understand helpers signal, can operate rig.