Turbosol PRO H CL Specification sheet

ITALIANO
INSTRUCTION FOR USE AND MAINTENANCE
COMPREHENSIVE CATA LOGUE & SPARE PARTS CT. 200.411
ENGLISH
Serial number
PUMPING SYSTEM FOR THE BUILDING INDUSTRY

2
1. - General information 5
1.1- Introduction
1.2- General information
2. - Description of the machine 6
2.1- Type of machine 6
Manufacturer’s registration plate
Position of the manufacturer’s plate
Position of the serial number of the machine
On road towing
2.2- Description of the machine 7
2.3- Description of control panel 8
2.4- Size of the machine 10
2.5- Technical data 10
3. - Transport 11
3.1- When towing on road
3.2- Hoisting
4. - Use of the machine 12
4.1- Working principle 12
4.2- Pumpable materials 12
Applications
Choice of the pump
4.3- Preliminary operations 13
Placing the machine
Hoses
Anchoring the hoses
Coupling devices 14
Connections
4.4- Operation 16
Preliminary controls
Pump setting 17
Starting standard machines 18
Transporting the mix 20
4.5- Cleaningat the end of the work 24
High pressure water pump 25
4.6- Changing the pumping group 26
5. - Maintenance of the machine 28
5.1- Operations for which the operator
is responsible 28
Daily maintenance operations
5.2- Maintenance to be performed
by authorized personnel 30
6. - Trouble shooting 32
6.1- Faulty mix 32
6.2- Operator intervention 33
6.3- Intervention by authorized personnel 33
7. - Responsibility of the operator 34
CONTENTS
USE AND MAINTENANCE

3
Read and carefully follow the instructions contained in this
booklet. By doing so, you will thus help prevent accidents,
be fully covered by the manufacturer’s warranty and have
always available an equipment that is perfectly efficient
and ready for use.
Operation and maintenance of this equipment must be
performed only by skilled personnel who are well aware of
the dangers inherent to the machinery itself.
All standards aimed at the prevention of work accidents
must be rigorously observed, asmust all regulations
covering safety on the jobsite.
The manufacturer shall not be liable in any manner
whatsoever for injury or damage to persons or things
resulting from unauthorized changes in or modification of
this equipment.
SCREW TYPE PUMP
FOR SELF LEVELLINING MATERIALS
PRO H CL
The equipment’s serial number:
You are strongly advised to enter your machine’s serial
number in the space above which must always be referred
in order to facilitate the work of the personnel in charge,
and itmust likewise be mentioned when requesting service
assistance or spare parts.
We reserve the right to make any technical modification
whatsoever in the interests of improving this machinery,
even if such eventual modifications are not referred to in
this booklet.
Written authorization from Turbosol Produzione SpA must
be obtained for any andall reprinting or reproduction, even
in part, of the information contained in this booklet.
IMPORTANT
INSTRUCTIONS FOR USE AND MAINTENANCE

4
A- The canopy must remain closed when working with
the machine.
B- Within the motor compartment there are moving parts,
heat fonts, accumulator acid.
C- The hopper is fitted with a safety device.
The agitator stops when opening the safety grill.
D- During work lock the stabiliser crutch.
E - When towing connect the safety cable and the tail
lights cable.
B
A
E
D
C
SYMBOL KEY
DESCRIPTION
It is compulsory to read this
maintenance booklet prior to
operating the machine
Danger:
electrical shock hazard.
It is compulsory to read this
maintenance booklet for what
regards ordinary and general
maintenance.
CAUTION !

5
The machine for self levelling materials PRO H CL can
be supplied with a number of different accessories. As a
result, some of the components and parts described in this
booklet may not be included with your own equipment.
We have taken special care to clearly illustrate the different
variations in order to make it easier for you to distinguish
the use and maintenance instructions applicable to your
own machine.
Please read these instructions carefully prior to turning on
your equipment and follow the instructions carefully.
For whatever other information you might require,
TURBOSOL PRODUZIONE S.P.A.’s customer service is at
your complete service.
TURBOSOL PRODUZIONE S.P.A.
Via Volta, 1
31030 Pero di Breda di Piave (TV) - ITALIA
Tel. 0039 - 0422 - 90.2.51
Fax 0039 - 0422 - 90.44.08
http://www.turbosol.it
e-mail: [email protected]
1 - GENERAL INFORMATION
1.1 - INTRODUCTION 1.2 -GENERAL INFORMATION
Turbosol Machinery
This machinery is the product of our lengthy experience
and continuous development. The know-how thus
acquired, together with our stringent requirements for high
quality, constitutes the basic guarantee for manufacturing
low-wearing machinery which offers total reliability atlow
servicing costs.
Precautions to take when the machine is operating
Maintenance or repair work must be carried out only when
the machine is turned off. Whatever safety devices that
have been removed in order to complete such work must
be mounted again after maintenance has been carried
out.
Care and maintenance
Care and maintenance are vitally important in making it
possible for the machinery to operate as expected. It is
therefore essential that all maintenance be performed on
schedule and that all required maintenance be carried out
with extreme care.
Safety
This symbol marks every reference to safety in this
booklet, and it must be scrupulously observed.
The personnel in charge must be fully informed about
all safety regulations. Safety andaccident-prevention
regulations currently in effect in your area or country must
likewise be observed.
Training
This symbol indicates that the personnel operating
this machinery must have received special training
in regard to the correct manner in which such operation
must take place.
TURBOSOL SERVICE
For any problem related to trouble with this
machinery or when you need spare parts, contact
your local TURBOSOL dealer.

6
Position of the manufacturer’s plate
The manufacturer’s plate (1) isriveted on the machine
canopy.
Position of the serial number of the machine
The serial number of the machine (2) is punched on the
chassis and also on the manufacturer’s plate
On road towing
With certified on-road towing you have a double punching
and a plate with the identification and certification data
2.1 - TYPE OF MACHINE
Manufacturer’s registration plate
The type of machine (A), the serial number (B),and
information on the machine’s operating power are printed
on the manufacturer’s registration plate.
The following is the meaning of the letters andnumbers
used:
(A) = Tipo di macchina: PRO H CL
PRO H CL = Machine for self levelling materials.
(B)= The machine’s serial number: NNNNNN/AA
NNNNNN = The machine’s serial number.
/AA = The manufacturing year.
2 - DESCRIPTION OF THE MACHINE
E-mail:[e-mail] - http://www.turbosol.com/
AB
2
1
PLATE
PUNCHING

7
Standard equipment:
•Self-bearing chassis frame and canopy.
•200 l hopper with built-in agitator.
•Sieve with mesh of 15 mm.
•Hydraulic pump with variable output.
•Diesel engine.
•Control panel.
•Sound proofing.
•Safety device against overpressure.
•30 m (20 + 10) of mortar hose Ø 50 with cam-lock
couplings.
•Torsion axle, tow bar with ball type hook.
•Worm gear pump type 60.12 for self-levelling materials.
•Gasoil tank of 25 l capacity.
•Hydraulic oil tank of 15 l capacity.
•Hydraulic oil cooling radiator.
•Safety lock with customised code.
•Cable remote control.
•Accessory box with spray gun and deflectors.
•Technical literature.
Accessories upon request
Vibrator for sieve.
High pressure water pump.
Radio control with 5 functions.
Worm gear pump type 60.12 Plus
Main components:
The machine consists basically of:
an hopper (3) with re-mixer (4),
a vibrating sieve (5),
an engine (6),
a control panel (7),
a pump assembly (8),
an on road towing frame (9).
2.2 - DESCRIPTION OF THE MACHINE
6
8
5
3
7
4
9

8
•The following may appear on the display (a):
- the time of machine operation given in hours
- the battery voltage (charge control)
- the reference value (from 1 to 100) of the mortar flow
control, in bar form and numerical value
- access code setting
- alarm: engine off
- request for servicing.
•Alarms (b)
The machine is fitted with various sensors to avoid
conditions of malfunction that could cause damage.
•Machine start (c)
Using control switching on and off buttons (ON/OFF),
engine start button (START).
•Mortar pump (e)
The left-hand button (ON/OFF) starts and stops the
agitator in its normal direction of rotation.
The right-hand button (ON) reverses the direction of
rotation of the agitator as long as the key is kept pressed;
when the key isreleased the agitator returns to the
normal direction of rotation.
The indicator light (STOP) shows that the hopper safety
grid is open or activation of the pneumatic remote control.
The agitator stops when the indicator light is on.
The controls are automatically enabled again when the
indicator light goes out.
•Controls (g) Multifunction buttons, used to:
- adjust the pump flow rate
- insert the access code
- initialise the machine after maintenance or servicing.
•Vibrating sieve (h)
Button for switching the vibrating sieve on and off
(optional).
•Water pump (i)
Button for switching the water pump on and off.
•Local/remote controls (n)
The button (LOC/REM) isused to select the controls from
the control panel keypad (local) or from a remote device
(remote control or radio control- optional).
2.3 - DESCRIPTION OF CONTROL PANEL
Control panel
Some indications are given below regarding the controls and indicator lights to be found on the control panel.
a
g
b
c
h
e
in

9
DESCRIPTION OF ALARM INDICATOR LIGHTS
Battery charge alarm
It is possible to work with the machine for up to
180 minutes (approx. 3 hours) after this alarm
has been given so that the work in progress may
be completed.
It isimpossible to work after this time has
elapsed because the engine automatically cuts
out after it has been started.
It isimportant to start recharging operations
to prevent the battery from becoming totally
discharged. (Request the help of an authorised
after-sales service centre.)
Engine oil pressure alarm
This alarm automatically cuts out the engine
after a variable time of approx. 10 seconds.
Top up the oil level and check for leaks.
Diesel fuel level alarm
This alarm is given when the level in the tank falls
below the minimum mark.
The engine automatically cuts out after 10
minutes. The engine may be restarted with the
risk of finishing the diesel completely, which
would lead to subsequent difficulty in restarting
even after having filled up with fuel.
Hydraulic fluid temperature alarm
This alarm automatically cuts out the engine
after a variable time of approx. 8 seconds.
If the engine cuts out due to an alarm, the situation is
shown on the display as follows:
The engine is switched off through the diesel solenoid
valve. All the other functions remain active and the LED
(indicator light) relating to the alarm that has caused the
engine to stop remains lit.
Press the machine start button (c1) ON/OFF to return to
the original display page.
•Maintenance work
The machine is programmed to request periodic
maintenance: the first servicing is scheduled after 50 hours
of operation while subsequent maintenance is scheduled
at specified intervals (see page 30).
•Operating test
The machine has an operating test mode in which the
various devices maybe controlled and the input status
displayed with the engine switched off.
To enter this operating mode press the
button (g4) when the writing Start Engine:
Start appears on the display.
The start engine phase is thus jumped to enter directly into
the operating phase with normal indication on the display.
It is then possible:
- to control the various devices (mixer, mortar pump,
vibrating sieve) using the buttons on the control panel
and to check that the relative solenoid valves activate;
- to check the status of the inputs (micros andalarms),
observing the red indicator lights on the control panel.
•Enabling and disabling the ACCESS CODE
The access code may be disabled and then enabled again
directly by the operator.
The operator is responsible for all the
consequences of disabling the access code
(use of the machine by any other person).
The enabling/disabling procedure is as follows:
- Enter the operating section, specifying the access code.
The display appears as follows
- Press key F1.
- The message for changing the parameter related to the
Access Code now appears on the display.
Proceed in sequence using the keys (g3-g4).
To change the parameter value:
0 = disabled access code
1 = enabled access code
Save the parameter value and exit.
g4
g4
g3
Reg: ><38
Allarm: Motor OFF
Reg: ><20
Vbat: 11.4
Motor On: START
[ , , F2] 1
Enable Access Code

10
VERSION PRO H CL
2.4 - SIZE OF THE MACHINE
Here the size and gross weight of the equipment (ready to work).
LENGHT WIDTH HEIGHT WEIGHT
3.397 mm 1.410 mm 1.150 mm 690 kg
Power of diesel engine 22 kW
Engine r.p.m. minimum
maximum
2.050 RPM
3.000 RPM
Electric system 12 V
Engine cooling liquid -
Gasoil tank capacity 25 l
Pump hydraulic circuit pressure 250 bar
Engine oil change (ELF TURBO DIESEL 15W40) every 125 hours
Hydraulic oil circuit oil change (ELF OLNA DS 46 - 15 l) every 1.000 hours
Hopper capacity 200 l
Working temperature to -5 from +35 C
LwA warrantied(90% confidence level,direttiva 2000/14/CE),
testedbyISET, NotifiedBody n 0865 104 dB(A)#
2.5 - TECHNICAL DATA
PUMPS 60.12
(standard)
60.12 PLUS
(option)
Material theoretical output 0 ÷180 l/m’ 0 ÷300 l/m’
Maximum pressure of the mortar pump 20 bar 15 bar
Pumpable granulometry 8 ÷10 mm 14 ÷16 mm
Deliveryheight (indicative)*40 -50 m 30 -40 m
Deliverydistance (indicative)*80 -100 m 80 -100 m
Mortar rubber deliveryhose** Ø50 x66 mm Ø50 x66 mm
Note:*Maximum distance andheight can not be achievedsimultaneously.
These data are not absolute buttheydependon the quality of the materialsto be pumped,
their consistency, the pumps output, the diameter of the hosesused.
Deliveryheights anddistancescannot be added.
** Use onlyspecifichosesfor thismachine.
#The operator must wear acoustic protection earplugs
which guarantee a reduction of al least 20 dB(A).

11
Before towing the machine:
•Check that the canopy is properly locked;
•Check the tow bar, the hook on the towing vehicle and
the towing hook;
•Lift the crutch (10)
and lock it.
•Check that the wheelsbolts are properly tight, that
the tyresare in good state andat the correct pressure
(4,5 Atm);
•Connect the tail light cable and check that the lights work
properly;
•Hook the safety cable to the towing vehicle.
Hook the cable on the lifting eye placed above the
chassis.
Use: a hook and a cable certified for lifting 1000 kg.
Before lifting the machine make sure that nobody is
standing too close to it.
3.1 - WHEN TOWING ON ROAD 3.2 - HOISTING
10
3 - TRANSPORT

12
Applications:
The PRO H CL pumps various materials such as:
•Cement slurries and bentonite mud.
•Self-leveling screeds.
Choice of the pump
2 different kind of pumps are available. Each one is suitable
for a certain kind of materials:
STANDARD CONFIGURATION:
•60.12 pump
(screw ref. 250.136, stator ref. 263.366)
for self leveling screeds, with granulometry 8÷10 mm.
OPTION:
•60.12 Plus pump
(screw ref. 250.168, stator ref. 263.416)
for self leveling screeds, with granulometry 14÷16 mm.
The PRO H CL consists basically of an hopper with built-in
agitator which receives the mix anda worm gear pump for
pumping the material.
The mix isunloading into the hopper, hence it is pumped
by the worm gear pump to the place of use.
The pump output can be set by the buttons (g3 - g4) on
the control panel.
The start/stop functions of the machine are controlled
by the operator by means of a cable remote control (11)
(standard) or by a radio remote control (12) (optional).
4.1 - WORKING PRINCIPLE
4 - USE OF THE MACHINE
4.2 - PUMPABLE MATERIALS
11
12
g3
g4

13
Placing the machine
The machine must be placed in the most possible
horizontal position. The maximum gradient allowed is 5
both sidewise andlengthwise.
The machine must be placedata spot in the buildingsite
where you can better use the action radiusof the mortar
hoses.
Lower the
stabilizer crutch (10)
andlock it.
Block the wheelsasindicated(13).
Prepare all the material for cleaningthe machine (water
hose,washingsponge balls, etc.).
Make sure that you have at least 80 cm free space
around the machine. This space must be free of
holes and objects or dangerous protuberance
4.3 - PRELIMINARY OPERATIONS
Hoses
Laythe hose andlimittheir length asmuch aspossible
(you reduce wear andtear), andcheck atthe same time
thattheyare in good order.
The first 10 m.of hosesoscillate a fewcm.when pumping;
itisbetter to keepthese 10 m.above groundor in anycase
to make sure thattheyare not rubbingagainst cornersor
abrasive objects in order to preventa premature wear of
the hoses.
Use only original hoses and couplings.
The couplings must be mounted only by TURBOSOL
PRODUZIONE S.p.A: or by authorized companies.
Under no circumstance shall TURBOSOL
PRODUZIONE S.p.A. be held responsible for
damages to persons and things deriving from the
use of non original hoses and couplings.
Anchoring the hoses
The hose line must be properlyanchored: use the hose-
belts which come with the machine to anchor the vertical
portionsandeventuallythe appropriate hose-bendatthe
floor (optional -code 234.049 +266.148 +266.103 /two
pieces).
10
13

14
Coupling Devices
Check to be certain that the coupling devices are clean
and in good working order.
•Cam-locks
When connecting the hoses together make sure that the
rubber gaskets are mounted (14).
Lock the levers completely.
Hoses Ø 50 x 66 - lengths of 10 or 20meters for a
maximum pumpable granulometry of 0 to 16 mm.
Connections
Connect the material hose (15) to the worm pump.
Then connect the delivery tube (16) at the end of the
mortar hose.
Motor-vibrator kit (optional)
In case the machine is fixed with vibrating sieve connect
the plug (17) of the electric vibrator to the socket (18)
placed underneath the hopper.
14 16
15
18
17

15
Cable remote control (standard)
In order to use the cable remote control is necessary to
fix it to the connector (19) placed on the right side of the
machine.
The start/stop button of the remote control (20) operates
the machine.
Regulate the output of the pump using the button (21) to
increase it and the button (22) to decrease it.
Radioremote control (optional)
If the machine is fixed with radioremote control you should
act as follows:
•on the button (23) in order to start the mortar pump,
•on the button (24) in order to stop it,
•on the buttons “–” (25) and “+” (26) in order to change
the output,
•on the button (27) in order to reverse the sense of rotation
of the mortar pump.
19
20
21
22
23
24
26
27
25

16
4.4 - OPERATION
PRELIMINARY CONTROLS
Carry out the following controls:
•Engine oil level
The level must be almost at the maximum.
Eventually refill with ELF TURBO DIESEL 15W40.
•Hydraulic circuit oil level (28).
For refilling (29) use ELF OLNA DS46
•Gasoil level
It isa good habit to refill the gasoil tank at the end of the
shift in order to prevent condensation inside the tank.
After any maintenance or repair job make sure that
every safety device (belt shield, fan grill) are mounted
back andthat you have forgotten nothing inside the
engine compartment or in the hopper.
If you forget tools andrags inside the motor compartment
this might cause the cooling fan to break-down.
•Check that the canopy is closed.
Make sure that the protection grill on the mixer and
on the hopper is mounted and closed properly.
Before starting the machine make sure that nobody
stands too close to it, t.i. within 1 meter.
28
29

17
•Pump setting
If you have installed a new pump, andin anybefore
starting a new shift itisadvisable to check the setting of
the pump by carrying out the following procedure:
- Mount the pump setting device (30) with the valve
open;
- Fill-up the hopper
with water;
- Close the valve on
the pressure
setting device
(31).
- Start the pump
by pressing the ON/OFF (e1)
button on the control panel;
- Read the pumping pressure shown on the pressure
gauge mounted on the outlet collector of the mortar
pump (32).
The values must correspond, indicatively to the
ones shown in the chart.
- After a few seconds (ab. 10 seconds) stop the pump:
you can now read the pump sealing pressure on the
pressure gauge. This figure must be atleast half of the
pressure that you read previously when working with
material.
CORRECT PRESSURE VALUES (indicative)
PUMP HOSE LENGHT UP TO
40 m 50 m 60 m
60.12* 8 bar 10 bar 12 bar
*setting value.
For the pump 60.12 Plus (optional) check that the pressure
reaches 8 ÷ 0 bars, in case you can not reach the before
mentioned pressure you need to change the rotor and
stator pump.
If the setting pressure values are different than the ones
shown on this chart you must act on the nuts placed on
the pump clamp (33)
- Clockwise: the setting pressure increases;
- Counter clockwise: the setting pressure decreases.
Repeat the setting operation until you get the regular
pressure values.
Remote the pump setting device (30) and connect the
delivery hose.
If you cannot set the pump itisnecessary to change the
stator and eventual the screw as well.
31
30
32
33
e1

18
•The Access Code
A request for the access code appears on the display as
follows.
The four-digit access code, which is given to the user
when the machine is delivered, must be specifiedin order
to operate the machine. Once the code has been keyed in
correctly itis valid for a certain time (3 hours) if the machine
is not used.
To insert the code (e.g.: 5678), proceed as follows:
- Insert the first number of the code “5” using the keys (g3)
and (g4).
Use key (g4) to increase the
value of the digit on which the
cursor is positioned.
Use key (g3) to decrease the
value of the digit on which the
cursor is positioned.
- Use key (g1) to store the number and shift the cursor to
the right onto the next digit.
- Repeat the operation for the other digits.
After the last digit the code is automatically entered and
the machine checks if it is correct.
If the code is incorrect, the procedure must be repeated
from the beginning with a new start.
If the code is correct, proceed with starting the machine.
Starting machines
Fill-up the hopper with water in order to avoid that the
screw turns dry.
Check that the emergency (34) button is not on.
•Start the machine by pressing the ON/OFF (c1) button
for machine start located on the control panel.
The following indicator lights come on:
- ON/OFF machine start (c3)
and LOC/REM (n2).
34
b1 b2
n2
c3
c1
g4
g3
g1
0000
Access Code
ProH x.x [T: 0175]
READY [–TEST–]

19
•Press the START (c2) button
and keep it pressed until the
engine has started.
In any case do not keep the
button (c2) pressed for longer
than 15 seconds.
The engine oil and battery indicator lights go out and the
display shows the value (from 1 to 100) of the reference
voltage of the mortar flow control, in bar form and
numerical value.
If the machine does not start at the first attempt, wait
30-40 seconds, press the ON/OFF (c1) button and then
press the START (c2) button again.
Attempt restarting 4-5 times at the most.
Too many attempts at starting should be avoided.
When the machine is ready to operate, the following
indications appear on the display:
The total time of operation of the machine, given in hours,
is displayed top right.
This total time is used to indicate that
“Maintenance” work should be carried out
when the scheduled intervals have elapsed.
Leave the machine idling for a few minutes in order to
warm up (35).
The following indications appear on the display:
The battery voltage value is shown at the top, so that its
charge can be checked.
Dopo un tempo di circa 15 secondi sul display appaione le
seguenti indicazioni:
The following indicator lights come on:
- engine oil (b2)
and battery (b1)
MIN
35
MAX
Vbat: 12.5
Glow plugs heating
c2
c1
Reg: ><20
ProH x.x [T: 0175]
READY [xxxxxx]
Vbat: 12.5
Motor On: START

20
Transporting the mix
Empty the water left in the hopper by opening the plug at
the bottom of the hopper.
Use Nitrile gloves to protect yourself against cuts
and abrasions. Preferably use models certified CE
940072.
Use goggles, possibly with polycarbonate break-
proof lenses, to protect your eyes.
Place the mix into the hopper:
•Start the pump by pressing the ON/OFF button (e1):
the pump starts pumping the material slurry previously
poured into the hopper.
The direction of rotation of
the mortar pump maybe
reversed.
With the button (e1) ON/OFF
pressed, press the key (e2)
ON, which maintains the
reverse direction of rotation as
long as it is held.
The red light (e3) go on when the safety grill in the
hopper is open. When red warning light is on the
agitator stops.
The pressure gauge (36) indicates the pressure of the
auxiliary pump that has to be of 20 bar, in case that
the machine is without the high pressure water cleaner
(optional).
When equipped with high pressure water cleaner, the
pressure gauge (36) indicates its hydraulic pressure.
On the pressure gauge of the mortar pump (37) you can
read the working pressure of the hydraulic system.
The pressure can vary from 60 a 120 bars depending on
the material used.
•Adjust the pump flow rate to the required value using the
“arrow” buttons (g3-g4) located on the control panel.
Button (g4) increases
the flow rate.
Button (g3) decreases
the flow rate.
The flow rate is indicated on the display with a value from
0 to 100 and with a 10-segment bar.
Keep the buttons (g3) or (g4) pressed for fast increase or
decrease of the value.
e1
e3
e2
g4
g3
Reg: ><38
37
36