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Superior Electric SLO-SYN Micro Series User manual

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The Only Factory Authorized Repair Center for Superior Electric Stepper Drive & Motor Repair
Motor Systems Inc.
460 Milford Parkway
Milford, OH . 45150
www.motorsystems.com
513-576-1725
PRICE:
$25.00
ecticut
060110-7488
1987
The Superlor Eleclr~c
Company
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The following are the minimumsteps necessary for the Packaged
become operational.
FAILURE TO PERFORM THESE
Y
RESULT IN DAMAGE TO THE UNIT.
I.
DRIVE
Connect 120volts ac, 50160 hertz to the AC input terminal strip.
The terminal labeled "H" ishot,"C" iscommonand
"G"
isground,
Check to see that the motor used is compatible with the drive. A
list of compatible motors is given in Section 3.3 of this manual.
Set the correct current level for the motor being used per the
instructions in Section 3.8 of this manual.
Wire the motor per Section 2.2, "Motor Connections" in this
manual.
Caution:
always disconnectthe ac power tothe unit when con-
nectingordisconnectingthe motorconnectororleads.
Becertain
the "PWR ON" LEDisOFFbefore unpluggingthe motorconnec-
tor, or the drive will be damaged.
Caution:
The motor and drive must always be
grounded
during
operation. Be sure to twist the wires for each motor phase. Six
twists per foot is a good guideline.
Connect parallelinterfacedatatoJ5andserialdatatoJ4.TheSSP-
100 lndexer Programmer is a parallel interface device and the
SSP-500 lndexer Programmerisaserial interfacedevice. Referto
Sections 4 and 5 of the manual for information and operating in-
structions.
This instruction manual MUST BE READ IN ITS ENTIRETY to
correctlyoperate the indexer.This ExpressStart-Up Procedure
only highlightsthe important itemsnecessaryto ensure correct
operation of the Indexer.
S
-
Be certain that your signals which communi-
cate with the lndexer meet the following specifications (moredetails
are found in Section 3.6 of this manual).
.
SERIAL (RS232) OPERATIO
S
-
Be certain that the following signal speci
fications are met:
RS232 s~gnalcharacterrstics:
Outputvoltage swing:
6
Vdc minimum:
ltlO
Vdc maximum
lnput voltage range: -30Vdc mlnimum: t30Vdc maximum
2. CONNECTIONS
-
The serial port (9-pin "D" connector) is
designated as follows:
Pin ssignment
Signal Common
RS232Chain Out
RS232 Receive Data
Signal Common
Signal Common
6232Echo
RS232 Chain In
t5Vdc
t5Vdc
Connectthe hostcomputer or terminal as shown in Figure 2.4 of this
manualforsingle indexer interfacingoras inFigure 2.5fordaisy-chain
operation,
Use caution when connecting the indexer to the host
device as
+5
Vdc ispresent onthe connector.
Only usethe t5Vdc for
operation with the SSP-500 hand-held pendant. This connection is
already made in the cable.
3. COMMUNICATIONS
-
Configure the RS232 communication
parameters to correspond to the protocolof the host device.
TheindexerutilizestheXonKoff handshakingtechnique which
should be followed to ensure proper serial communications.
The indexer must
be
addressed with the proper attention
character(e.g., "<")and thedevice identificationnumber (e,g.,
indexer#Ol)that iscontained inparameterL21toinitiatecom-
munications.
4.
PROGRAMMING
-
Always program L70, the step resolution
parameter, first, followed bythe remainder of the parameters.
Carefully read Section 4toimplementthe powerful andvaried
instruction set. Factorydefaults have been set for your unitto
aid infirst-timeoperation.These are listed inSection4.3ofthe
manual.
5.
EXECUTION
-
The indexer executes its program based onthe
present settings of the various modes. If program or manual
operations are notcorrect,verify the modeandparameterset-
tings. The Trace mode isavaluable aid inobserving program
operation.
Ifthe motor operates erratically, the motion parameters may
need adjusting.
PARALLEL OPERATION
1.
SPECIFICATIONS-
Be certainthatyoursignalswhich commu-
nicatewiththe indexermeetthefollowingspecifications (more
details are found in Section 3.6 of the manual).
lnput Characteristics:
High Level (inactive) Voltage: 4.5Vdc minimum, t15.0 Vdc
maximum
High Level Current:
1
milliampere maximum leakage
Low Level (Active) Voltage: tO.O Vdc minimum, t6.5 Vdc
maximum
Low Level Current: 3.5milliamperes maximum
Output Characteristics:
High Level (inactive) Voltage: t24.0 Vdc maximum,open
collector
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High Level Leakage Current: 250 microamperes maximum
leakage
Low Level Output: t0.4 Vdc at 16milliamperes sink current
+0.7Vdc at 40 milliam~eressink current
2.
CONNECTIONS
-The parallel signals are obtained via the 25-
pin "D" type connector. The pin assignments are as follows:
Pin Assignment
-
Pin Assignment
-
Signal Common 14
D7 Input* 15
D5 Input* 16
03 Input* 17
Dl Input* 18
Motion Busy*? 19
Strobe 7* 20
Strobe 5* 21
Strobe 3" 22
Strobe 1
*
23
Output 2*t 24
All Windings Off Output't 25
Direction Outputet
Signal Common
05 Input*
D4 Input"
D2 lnput*
DO Input*
Not Used
Strobe 6*
Strobe 4*
Strobe 2*
Strobe O*
Output
I
*t
Pulse Output*t
*
Signals are active when low, inactive when high
t
Open collector output.
An example of aswitch panel interface is displayed inFigure 5.2. The
diodes must be included
for the indexer to operate successfully.
3.
COMMUNICATIONS
-
Proper parallel operation mustobserve
the timing requirements as shown in Figure 5.3. The LO7
parameterdetermines the timingofthe strobesduringthe load
sequence.
4.
PROGRAMMING
-
170.the step resolution parameter, must
be programmed first, after which the rest of the parameters
may be programmed. Carefully read Sections 4 and 5 of the
manual to learn how to implement the powerful and varied
instruction set. Factory default values have been set for your
unit to aid in first-time operation. These default values are
listed in Section 4.3 of the manual.
-The indexer executes based on the present
settings of the various modes. If program or manual opera-
tions are notcorrect, verify the mode and parameter settings.
I
General Comments
SLO-SYN MicroSerlesdrives use modernsolld-state electronics such
as microprocessors to provide the features needed for- advanced
motion control applications. In some cases, these applications pro-
duce electromagnetic interference (EMI, or electrical "noise") that
may cause inappropriate operation of the microprocessor logic used
inthe MicroSeries product, or inany other computer-type equipment
inthe user's system.
This guide is aimed toward helping users avoid such problems by
applying"good engineering practices" when designingtheir systems.
Followingthese guidelines will usually prevent EM1 noise from inter-
fering l~ithdrive operation.
li
Noise Sources
What causes electrical norse? Ingeneral, any equrpment that causes
arcs or sparks or that switches voltage or current at high frequencies
can cause interference. Inaddition, ac utility lines are often "polluted"
with electrical noise from sources outside a user's control (such as
equipment inthe factory next door).
The following are some of the more common causes of electrical
interference:
*
power from the utility ac line
*
relays. contactors and solenoids
*
hght dimmers
*
arc welders
*
motors and motor starters
*
induction heaters
*
radio controls or transmitters
sw~tch-modepower supplies
If the motor operates erratically, adjust the motion parame-
ters.
FUSE AND MOTOR CONNECTOR PART NUMBERS
FOR
3180
SERIES UNITS
FUSE:
Littelfuse part number 225005
2AG. 5 amperes. 125volts, fast acting
MOTOR CONNECTOR
(mates with female motor connector on
drive)
Male connector body: AMP part number 206434-1
Pins
(5
required):AMP part number 66506-8
Cable clamp: AMP part number 206062-1
*
computer-based equipment
*
high frequency llghting equipment
*
dc servo and stepper motors and drives
Ill
Mounting Location
When selecting a mounting location ~tis preferable to keep the drive
away from obvious noise sources such as those listed above If
possible locatethe drive in rts own metalenclosure to shield itand its
wrmg from noise sources If this cannot be done keep the dr~veat
least three feet from any nolse sources
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WHEN
MOUNTING
EXER,
BE
SURE TO
PROVIDE
SOLID,
AN CONNECTION
E
AND
ENCLOSU
P THESE WIRES
C
INPUT
I
I
J5
SINGLE POINT
I
GROUND
S
TWI
SEE
NOTE
1
SEE NOTE
2
-
BE SURE TO KEEP
OM
AND
AC POWER WIRING
Ud
CONNECTOR
TYPE
15(FEMALE)
OOPER INDUSTRIES,
USSMAN CORP.
NOTES:
Recommended Cable Types
1)
Superior Electr~ccable part numbers
215851 007 5
feet
(1 5
meters) Ions
21 5851 008 10
feet
(3
meters) long
2)
Superior Electric cable part numbers
215801 216066 001 216067 001
216022 001
etc (see catalog for details
3)
Typ~caltypes
Alpha
6073 2463 45491 451271
Belden
8767 9406 88641 88761
Carol
C1350 C1352 C1353
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IV
Wiring Practices
-
"Dos and Don'ts"
Do
the folloviing when installing or wiring your drive or indexer
*
Do
keepthe drive and itswiring asfar awayfrom noisesources
as possible
4
Do
provide a good solid ground connection to the ac system
earthgroundconductor Bondthedrivecase tothe system en-
closure
Do
use a srngle-point grounding scheme for ail related corn-
ponents of a system (this looks like a hub and spokes ar-
rangement)
Do
keep the ground connection short and direct
*
Do
use
a
line filter on the ac input (Corcorn type
10B1 10S1
or
lOK1
or eqwalent)for noisy ac lines Particularly bad ac
lines inay need tobe conditioned with a ferroresonant type
isolation transformer to provide clean powerto the drive or
indexer
Do
keep signal and drive wiring well separated If the wires
inustcross they should dosoat rightanglesto minimizecou-
pling Powerwiring includes ac wiring motor wiring etc and
srgnal wiring includes inputsand outputs (110) serialcoinrnu-
nicatrons
(RS232
lines) etc
*
Do
use separate conduits or ducts for signal and I10 wiring
Keep all power wiring out of these signal line conduits
*
Do
use shielded twisted-pair cables for indexer
110
lmes
*
Do
ground shields only at
one end
the indexeridri~eend
*
Do
use twisted-pair shielded cable for the motorwiring
*
Do
use solid-state relays insteadof electromechanical contact
types wherever possible to minimize noise generat~on
*
Do
suppress all relays to prevent noise generation Typical
suppressors are capacitors or MOVs See manufacturers
lrterature for complete
information
Do not
do the following when installing your drive or indexer:
Do not
install sensitive computer-based equipment (such as
an indexer1drive) near a source of
electromagnetic
noise.
*
Do not
bundle power and signal lines together.
*
Do not
bundle motor cables and signal lines together.
*
Do not
fail to use shielded. twisted-pair cables for signals.
Do not
fail to properly connect the system grounds.
*
Do not
use "daisy-chained" grounds.
*
Do not
fail to ground signal cable shields at only one end.
*
Do not
assume that power from the ac line is adequately
"clean".
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V
AC
Line Filter
Use of anAC lhnefilter on
31
80
and
61
80
Ser~esdrlves
isrecommended.
Asuitable filter isincludedwitheach unitsupplied forsale inNorthAmerica.
Proper installation of the
AC
Line Filter is essential
WARNING: Improper installationof the ac linefilter may cause electrical shock, which could result indeath, serious bodily
injury or property damage. To avoid electrical shock:
*The ac line filter must be installed by qualified personnel. Typical methods of locating and installing the line filter are
shown in Figures
1
and
2.
*The ac line filter must be firmly fastened near the Indexer. Failureto do so may result indamage to the filter andsystem.
*The installer must properly insulate and protect the ac connections to assure that the wires are not exposed. Exposed
wires could cause electrical shock, resutting in death, bodily injury or property damage.
If you have any questions regarding installation of the line filter, contact an electrician before installingthe device.
For best performance:
*
The wlre between the Filter and the Drive should be less than two feet
(0.61
meter) long
Proper AC Line Filter Connections
VI
Troubleshooting Guide
Electricalinterference problemsare common with today's computer-based controls, and such problemsare often difficult to diagnose and cure.
If such a problem occurs with your system. it is recommended that the following checks be made to locate the cause of the problem.
1.
Check the quality of the ac line voltage using an oscilloscopeand a line monitor. such as the Superior Electric
VMS
series. Iflinevolt-
age problems exist, use appropriate line conditioning, such as line filters or isolationtransformers.
2.
Be certaln all of the previous Do's and Don'ts are followed for location, grounding, wring and relay suppression
3.
Double check the grounding connections to be sure they are good electrical connections and are as short and direct as possible.
4
Try
operating the drive wlth all suspected noise sources switched off Ifthe drlve functions properly switch the noise sources onagain
one at a time and try to Isolate whlch ones are causingthe Interference problems When a noise source is located try rerouting wirlng
suppressing
relays or other measures to eliminate the problem
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FIGURE
1
Filter installed On Fabricated Plate Mounted On Indexer
FIGURE
2
Filter Mounted Adjacent To Indexer
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PAGE PAGE
PRECAUTIONS
9
4.1.3 Programming Chart
~
--
--
-.-
17
4.2 Immediate Commands
-
19
Clear 19
WARNINGS CAUTIONS. LIMITS OF USE. ETC 9
SECTION
1:
INTRODUCTION
1.1 Features Overview 10 Freehold 19
1.2 Inspection parts list 10 Device Attention Character 19
1.3 Usingthis manual 10 Cycle Stop 19
1.3.1 Organization
10
Backspace and Delete 19
1.3.2 Logic voltage and programming conventions 10 Delete Line 19
1.3.3 Indicator lights and AC fuse 10 4.3 L Codes: Indexer Parameters 19
SECTION
2:
MOUNTING, CONNECTIONS
&
PIN ASSIGNMENTS
11
L06, Program Execution Format
2.1 Mounting 11 107, Strobe Delay Time 20
2.2 Motor connections 11 L08, Mechanical Home Direction 20
2.3 Connection Diagrams 13 L09, Jog Speed 20
2.3.2 J2: Motor 13 L12. Low Speed 21
2.3.3 J3: Power lnuut
13
L14, Home Speed 2
1
2.3.4 34: Parallel
110
.
..
--
-
-.
--
13
2.3.5 J5: Serial
110
13
117,Offset Direction and Distance from
Mechanical Home 21
L18, Clockwise Software Travel Limit 21
2 4 Serial Communication Connection Diagrams
-
-
2 4
1
Single lndexer System 119. Counterclockwise Software Travel Limit
2 4 2 Multiple lndexer System
-
--
-
2 5 Memory Protect Switch
L21. Assign Device Identification Number
L22, Baud Rate 22
SECTION
3:
SPECIFICATIONS
15
L23, Character Length 22
3 1 Drive Description
--
-
15
3 2 Drive Performance
--
-
-
--
--
-
15
3 3 Motor Compatibility
--
-
---
15
3 4 Drive Mechanical Specifications 15
L25, Parity 22
126, Indexer Ready Acknowledge 22
141,Auto Start Line Number 2
3
L44 Program Line Delay
--
23
L45 Limit Switch Enable 23
3.5 Electrical Specifications 15
351
AC
lnput
-
3 5 2 Output to Motor
L48. Program Line Transfer Count 23
L49, Parameter Transfer Designation
-.
23
170,Translator Resolution 23
-
3 6 Micro-Series-Indexer 110 Signal Interfaces
--
-
--
--
3 6 1 Parallel I10 4 4 Codes Commands for Modes of Operation
--
-
-
-
-
-
-
-
-
-
HI Cycle Start
3 6 1 1 Parallel Output Characteristics 16
3 6 1 2 Parallel lnput Characteristics
--
--
16
-
3 6 2 Serial I10 16
H2 Step Mode
H3 Jog Mode
3.7 Environmental Specifications 16 H4. High Speed Mode 24
3
8 Current Settings
-
-
-
16
GUIDE
-
--
17
-
--
-
-
--
17
4
1
2
General Programming Comments 17
H5. Low Speed Mode 24
H6. Turn in CW Direction
Hi.turn in CCW Direction
H8 Return to Electrical Home 24
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G36 Strobe
X
Code Data PAGE
---
31
H9,Set Electr~calHome
-
--
24
--
HI0 Return to Mechanical Home 24 G37 Strobe N Code Data 31
HI1,Clear Present Program Line 25 G47 Set Output 32
HI2. Clear Program 25 G64 Enable Reduced Current
-
---
32
-
-
G65 Cancel Reduced Current 32
H13. Transmit Contents of Present Program L~ne 25
HI4 Transm~tProgram
-.
--
-
25
.-
H15, Transmit The Current Program Line Number 25
G66 Enable Boost Currerlt 32
G67 Cancel Boost Current 32
H16, Transmit Parameters 25 G68 Enable All Wmdings Off
--
-
32
G69 Cancel All Windings Off 32
H17, Transmit Absolute Position 26
HI8, Transmit Motion Status 26 G76 Return to Electrical Home
-
-
--
--
-
32
-
G77 Set Electrical Home 32
HI9,Transmit Mode Status 27
H20,Transmit I/O Status 28
H23, Transmit Software Revision Date 28
G78 Return to Mechanical Home
--
-
32
-
-
--
G90 Absolute Mode 32
H24, Enable Trace Mode 28 G91, Incremental Mode 32
H25, Disable Trace Mode 28 4.6 Sample Program 33
4 5 Programming Codes
--
28
-
N Codes Line Number 28
4.7 Code Assignment Tables 34
SECTION
5:
OPERATING INSTRUCTIONS 36
X
Codes, Move Direction and Distance 28
5
1 Overview
-
-
-
5 2 Operation from a Sw~tchPanel
F
Codes, Feedrate
5.3 Operation from a Remote Terminal 41
GCodes ProgrammableCommands
--
28
--
GO4 Dwell Time 29
-
GI1 Call a Subrout~ne
--
--
29
G20 Conditional Branch
-
-
29
--
G22 Wait for Input 30
5.4 Operation from a Host Computer
SECTION
6:
SPEEORORQUECURVES
6.1 Motor Performance 49
SECTION
7:
TROUBLESHOOTING
50
G30, Returnfrom Subroutine ProgramLine 31 Summary of Codes
-
--
-
53
-
-
-
Program Worksheet 54
G31. Program Stop 31
*Do not connect or disconnect motor or signal cables while AC
power is applied.
*
00not use J1 connector (15-pin "0" connector).
*
Do notexceed specified input voltage.
*Do not operate unit without the enclosures in place, as high
voltages are present.
WARNINGS
*
Voltagespresent inthisunitcancauseserious orfatalinjury. Only
qualified personnel should install or perform servicing proce-
dures onthis equipment.
*
Voltage ispresent on unprotectedpins when unit is operational.
a
No short circuit protection for motor outputs is provided in this
unit. The AC input is internally fused.
*
Before makingchanges to the motor or controlwiring, turn off all
power to the unit, and disconnect itsAC power source.
*
Allowat leastten minutesforcapacitors to discharge as they will
remain at high voltages for several minutes after power is re-
moved.
LIMITS OF USE:
*
Reconfiguration of the circuit in any fashion not shown in this
manualwill void the warranty.
NOTES:
1.
Clockwise and counterclockwise directions are properly ori-
ented when viewing the motor from the label end.
2. Whenconnectingthe unitto aterminalor hostcomputer, besure
to make note of the RS232 configuration and Micro-Series
Indexer device address.
3.
Care mustbe taken when connecting this unitto a host computer
or remoteterminal as a +5VDC voltage source is present on the
RS232 connector. Follow instructions carefully.
4.
The
J1
connector (15pin"D" connector) isnotto beusedfor any
purpose.
9
*Assure motor compatibility before using the unit.
*Observe all cooling and temperature limitations. Heat sink
temperaturemustbemaintainedbetween Oand80degrees C. (32
and
176
degrees F). Unit must not be operated in ambient tern
peraturebelow 0 degrees C(32 degrees F) or above 50degrees
C
(122 degrees F).
*
AllWindings Off shouldbeusedwithcaution, asallholdingtorque
is lost.
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