SuperStick EXP 42" Plus User manual

EXP 42” Plus Laminator
Owner’s Manual
MADE IN U.S.A. Part#652821
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1
Table of Contents
About the Manual.............................................................................................................2
Safety Precautions...........................................................................................................3
Finding a Work Area........................................................................................................4
Unpacking Your Laminator ..............................................................................................4
Loading Film ....................................................................................................................5
Operation Instructions for Release Liner Rewind (optional).............................................6
Tension............................................................................................................................6
Setting Roller Temperature..............................................................................................7
Control Panel Left Diagram..............................................................................................7
Control Panel Right Diagram ...........................................................................................7
Nip Adjusters Diagram.....................................................................................................8
Mounting Using a SuperStick® Pouch Mounting System ................................................9
Mounting and Laminating Using a SuperStick® Pouch Board.........................................10
Encapsulating with a SuperStick® Flexible Pouch or Release Board..............................11
Cleaning Your EXP 42” Plus Laminator...........................................................................12
Specifications...................................................................................................................12
Trouble Shooting..............................................................................................................13
Warranty ..........................................................................................................................14
Webbing Diagrams ..........................................................................................................15 - 16
Parts List..........................................................................................................................17 - 19
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2
About this Manual:
READ ME FIRST!
This manual contains all of the information that you will need to properly unpack, operate and
maintain your Laminator. Before unpacking your laminator we suggest that you read and follow the
manual step by step. This manual contains essential information about each and every facet of your
laminator. Be sure to pay special attention to the work environment and safety precautions
necessary for your laminating unit.
Also, pay special attention to any particular notes and caution statements. These comments alert you
to information that we feel is essential to operator safety and damage prevention to the laminator.
Copyright Information:
IMPORTANT: This manual is copyright protected by your dealer in accordance with the laws and
requirements of the United States Government. Any reproduction of this manual, in part or in full,
without the written permission of your dealer constitutes a violation of the U.S. copyright laws and is
subject to prosecution.
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3
Safety Precautions
WARNING: Please review the following safety precautions before unpacking your new
laminator.
Use care in unpacking and lifting the laminator. Be sure to keep the laminator level when
lifting or moving. The laminator weighs approximately 300 pounds.
Consider your work area. A cluttered work space can lead to accidents. The laminator
should be placed on a level, sturdy surface. Do not attempt to operate the laminator in a damp
or wet environment. Do not operate electrical devices in the presence of flammable liquids,
solvents or in gaseous/explosive atmospheres. Keep the work area well lit. Allow sufficient
access to the front and the back of the machine. See page 4 for additional work space
requirements.
Respect the feed rollers. Keep your hands away from the feed rollers and any other moving
parts. Turn the drive switch to the OFF position before attempting to clear any film
wraparounds or jams. Use the automatic reverse to clear any film. Do not wear any loose
clothing, ties, jewelry, etc., which can be caught in the feed rollers.
Do not operate the laminator when any panels or guards have been removed. Panels
and guards protect operators from such moving parts as the drive chain and sprockets, roller
ends, etc.
Turn the power switch OFF before walking away or leaving the laminator unattended.
Before lifting or moving the laminator, turn the power switch OFF, unplug the unit and allow
the laminator to cool to room temperature. Remove any film rolls before lifting or moving the
machine. Film is easy to rethread, see pages 15 - 16.
Keep children away. Make sure visitors are kept well back from an operating laminator.
Do not abuse the electrical cord. Never pull the cord in order to disconnect it from the
receptacle. Do not allow the cord to have contact with heat, oil or sharp edges. Do not cut off
or otherwise bypass the grounding prong on the plug.
If an extension cord is necessary, be sure that it is properly rated and of the same wire
gauge or smaller as the laminator cord. The capacity of the cord must prevent loss of power
and overheating. Before using, inspect the extension cord for any damage, including loose or
exposed wires, broken fittings, damaged insulation, etc.
For service on your laminator call your dealer. Use only your dealer’s parts for service or
replacement. Failure to use your dealer’s parts could void the manufacturer’s warranty.
Use common sense. Be cautious when operating your laminator. Do not operate the
laminator when you are tired or your reactions are impaired in any way.
Do not allow anyone to operate the laminator who has not received proper instruction and
has not read the safety instructions
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4
Find a Work Area
A separate work station is required to house your laminator. Ample room is necessary to access the
laminator from all four sides. If the laminator is backed against a wall, the laminating film may back
up and jam the equipment. Your laminator must be on a stable, level surface.
Tools necessary to set up your laminator include cutting shears and adhesive tape. For future service
or maintenance, an assortment of Allen wrenches, a flat head screwdriver and a Phillips head
screwdriver are necessary.
Unpacking Your Laminator
The shipping carton contains:
1 Laminator
1 Top Supply Mandrel
1 Bottom Supply Mandrel
1 Feed Table
1 Operating Handbook
*Be sure to save the shipping carton . . .
Should your laminator ever need to be returned for service, the foam-filled carton ensures safe
transit.
NOTE: Each laminator is test run after it is assembled. Your laminator may have a piece of test film in
the rollers when you receive it. If so, before threading, remove the test film by turning the drive switch
to the “ON” position. The test film will exit the laminator.
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5
Loading Film
Step 1:
The laminator should be preheated before loading the laminating film. To heat the machine see page
6 “Setting Roller Temperature”.
Step 2:
When the laminator is heating, the rollers MUST be turning at all times in order to heat the rubber
rollers evenly and to reduce the risk of “heat spots” on the rollers. To turn the rollers, turn the drive
switch to the forward position and rotate the speed control knob until the rollers are moving slowly.
Heat for approximately 15 minutes.
NOTE: Do not apply excessive force to the ends of the mandrel (i.e. with a hammer). Excessive force
will cause damage. Also, be sure to center the film rolls on the supply mandrels. If the film rolls are
not aligned, hot adhesive will be deposited on the heated rubber rollers, necessitating a cleaning
operation. Poly-Off Cleaning Kit, see page 12.
Choose your laminating film. For encapsulating, both types of film should be of the same size, type
and thickness.
To load your film rolls, first un-hook the bottom supply mandrel from both sides and insert the mandrel
into the roll of film. Then, place the lower mandrel back on the laminator. Next, un-hook the top supply
mandrel from both sides and insert the mandrel into the second roll of film. Then, place the top
mandrel back on the laminator.
NOTE: When loading your laminating film, check for film splices. These rolls will be clearly marked.
Splices are not common but are unavoidable. If you find a splice, place that film roll on the top
position so the splice can be monitored carefully. When the splice is ready to come through the
laminator, turn the drive off, and rotate the roll of film by hand so that the film is very loose. Turn the
drive switch on and allow the splice to run through the laminator. If necessary, keep turning the roll of
film to keep the slack until the splice is out.
Step 3:
Thread the top roll of film under the idler roller. Pull the film down so that the film’s lead edge is below
the lower roller. Next, thread the bottom roll of film under the lower idler bar pulling the film upward
until it is even with the top roller shoe and is parallel side to side with the top roll of film. “Tack” it to
the top film edge, this creates a film “Web”.
NOTE: Use caution when threading your film around the rollers.
Step 4:
Loosen the tension on both rolls of laminating film. Turn on the “Drive” switch. While using the
threading board, push the film web into the laminating rolls. This process will push the web into the
pull rolls and exit. Be sure to take extra care to ensure that the film exits between the rear rollers.
Your laminator is now loaded. Remove the threading board and save for your next use.
NOTE: Slowly run the laminator while threading to help maintain control.
NOTE: Create your own threading board from a piece of 12”x40” poster board.
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6
Operation Instructions for Release Liner Rewind (optional)
This laminator is equipped with the features necessary to allow the use of pressure sensitive film with
release for single side lamination. The release liner rewind will remove the release liner from the film
and wind the waste onto an empty core, which can then be disposed.
The pressure sensitive film should be mounted on the upper supply roll and threaded under the idler
shaft. An empty film core should be mounted on the waste rewind mandrel with the mandrel mounted
onto the laminator. A section of scrap media that is at least as wide as the film in use, should be
inserted into the front rollers of the laminator. Separate about 6 inches of the release liner from the
film and mount the exposed portion of the film to the media that has been inserted into the machine.
Bring the end of the release liner under and up, to the waste rewind mandrel. Then, tape the release
liner to the spare core that has been installed to the mandrel. The waste rewind mandrel may be
rotated by hand to assist in the start up. Slowly advance the motor of the laminator. While guiding the
film and the media to the rear rollers, insure that the release liner is firmly attached to the waste
rewind core.
The separation point for the film and the release liner should be between the idler shaft and the point
where the film contacts the heat shoe. The separation point can be adjusted by the tension knob on
the waste rewind drive shaft. If the separation point is past the point were the film contacts the heat
shoe, tighten the tension knob slowly until the separation point moves towards the idler shaft. If the
separation point approaches the waste rewind mandrel or the idler shaft, loosen the tension knob
slowly until the separation moves towards the heat shoe. The tension setting should need very little
adjustment once set, but should be monitored during operation.
Once the separation point is set, lamination is performed normally. Care should be taken to minimize
the gap between successive pieces of media being laminated so that the adhesive from the film is in
contact with the lower roll as little as possible.
Tension
To adjust the tension for the upper and lower film rolls, the laminator must be loaded and
heated.
Remove the feed tray. Loosen both tension control knobs by turning counterclockwise until there is no
tension on the upper or lower film roll. Film should pull freely.
Turn the drive switch “ON.”
As the film runs through, it will appear wrinkled and bubbly. Gradually increase the tension on both
rolls by turning the knobs clockwise until the film is smooth. Once the film is smooth, stop tightening
the knobs.
NOTE: For best results, reset the tension with EACH new pair of film rolls.
NOTE: As the film roll supply becomes low, it is necessary to decrease the tension on the rolls. Reset
at approximately the last 1/3 to 1/4 of a roll.
NOTE: Too little tension on the top or bottom roll can cause vertical or diagonal streaks in the film as
it passes around the heated rollers.
NOTE: When using thicker films, wrinkling and bubbling may occur if the laminator’s speed is set too
fast.
WARNING: Excessive tension will lead to increased wear and tear on the laminator. Once the
laminator is loaded, heated and the tension adjusted – reinstall the feed tray.
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7
Setting Roller Temperature
(See Figure 1 and Figure 2)
1. Press the “SEL” green button
2. Adjust the temperature up or down using the up arrow or the
down arrow.
3. Press the “SEL” green button again to activate the temperature.
Control Panel ( Left )
Figure 1 ( Upper Roller Temperature Control )
Lowers and raises the upper heated roller temperature
Figure 2 ( Lower Roller Temperature Control )
Lowers and raises the lower heated roller temperature
Figure 3 ( Upper Roller ON/OFF Switch )
Toggles the upper heated roller to ON or OFF
Figure 4 ( Lower Roller ON/OFF Switch )
Toggles the lower heated roller to ON or OFF
Control Panel ( Right )
Figure 1 ( Motor Switch )
Toggles the laminator rollers to Forward or Reverse
Figure 2 ( Fans Switch )
Toggles the laminator fans to ON or OFF
Figure 3 ( Speed Control Knob )
Adjusts the speed of the laminator’s heated rollers
Measured in feet per minute ( FPM )
Note: To reverse the direction of lamination, switch
the motor and fan switches to the “reverse” position
Figure 1
Upper Roller Digital
Temperature Control
Figure 2
Lower Roller Digital
Temperature Control
Figure 3
Upper Roller
ON/OFF Switch
Figure 4
Lower Roller
ON/OFF Switch
Figure 2
Fans Switch
(ON/OFF)
Figure 1
Motor Switch
(Forward/Reverse)
Figure 3
Speed Control
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8
Nip Adjusters
The nip adjusters are located on the left hand side of the
laminator and are operated from the front and the rear of the
machine. The nip adjusters are used to adjust the height of
the rollers.
To Operate the Nip Adjusters:
Grasp the nip adjuster with your left hand and pull out
approximately 1/4”.
Once the nip adjusters have disengaged from the stop,
they may be rotated forward or backward (clockwise or
counter-clockwise, as viewed from the left hand side of
the unit).
To Set the Height of the Rollers:
Continue to rotate the nip adjusters until the desired measurement corresponds with the
measurement indicator on the knob.
Select the measurement that indicates the thickness of the material that you will be using with the
machine.
Release the nip adjusters so that it moves back to the right and clicks into place, this will set the
rollers for use.
The measurements on the nip adjusters, 1/2”, 1/4” (6mm), 3/16” (5mm), 1/8” (3mm) and 1/16”
(1.5mm) correspond to board thickness’.
There is also a fully closed stop, 0” (0mm) for encapsulating applications.
For additional pressure when the rollers are closed, pull the knob out and rotate the knob counter
clockwise to increase the pressure.
Note: Do not apply additional pressure to the rear pull rollers. The rear pull rollers operate
best with minimal pressure.
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9
Mounting using the SuperStick® Pouch Mounting System
Step One
Insert your print into the SuperStick® mounting and laminating
pouch.
Step Two
Place the SuperStick® pouch on the surface of virtually any rigid
substrate or foam board – NO ADHESIVE NECESSARY!
Step Three
Pass the SuperStick® pouch and board combination through the
SuperStick® heated roll laminator.
Step Four
Display your finished product. That’s it!
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Mounting and Laminating using a SuperStick® Pouch Board:
1. For specific instructions on mounting/laminating with a SuperStick® board, refer to the instruction
sheet that is packed with each box of SuperStick® pouch boards.
2. Also, refer to the instruction sheet for information on compatible media, process conditions, and
technical information.
3. A SuperStick® pouch board consists of a foam mounting board with a piece of film sealed to the
top of the board.
4. Carefully examine the board, determine which edge is sealed. There is a 1/8” tape edge on the
sealed end.
5. Starting at one of the corners that is opposite to the sealed edge, gently lift and peel back the film.
Care should be taken not to break the sealed hinge.
6. Center the image that you wish to laminate in the pouch and lay the film back over it.
7. Cover your print with the white carrier that has been provided in the pouch board box. This is
required to prevent any adhesive from sticking to the rolls.
8. Set the control knob to the correct setting that matches the pouch board thickness.
9. Slowly insert the pouch board into the inlet opening. Ensure that the pouch board will enter
centered and straight. A gentle push may be required to start the board into the machine. Hold the
edges of the pouch board until it is engaged and the laminator begins pulling on its own.
10. The pouch board will feed through the laminator and automatically exit at the rear of the unit.
11. Support the board as it exits the machine to keep the heated board from curling down.
12. THE POUCH BOARD WILL BE HOT! Allow the board to lie flat while cooling.
13. If there is any dirt or adhesive on the surface of the board, it can be removed by dampening a lint
free cloth with Poly-Off and wiping the surface.
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Encapsulating with a SuperStick® Flexible Pouch using a SuperStick® Sled or
release board:
1. Refer to the instruction sheet packed with each box of SuperStick® flexible pouches for specific
instructions on encapsulating.
2. Also, refer to the instruction sheet for information on compatible media, process conditions, and
technical information.
3. The flexible pouch consists of two pieces of film that are hinged at one end. Separate the two
pieces starting at the end opposite the hinge. Take care not to break the hinged seal.
4. Center the image that you wish to laminate in the pouch so that there is at least a 1/8” (3mm)
border around each of the sides. This ensures that moisture never reaches the image.
5. Place the pouch with the image on the release carrier board that is included with the flexible
pouches or SuperStick® sled carrier. The SuperStick® sled is a carrier board that is used to assist
in the handling of large flexible pouches. It is made of materials that will not damage or cause
excessive wear to the EXP 42” Plus laminators.
NOTE: Smooth out any wrinkles with the side of the hand or a soft, flexible squeegee.
6. Better results may be achieved by taping the leading edge of the pouch to the sled, using masking
tape.
7. Adjust the control knob to the 3/16” setting for the SuperStick® sled or 1/16” for the release carrier
board to accommodate its thickness. Be sure that the heat is on, the middle LED indicator is on
and that the bottom LED is constantly on.
8. Slowly insert the sled or release carrier board with the flexible pouch on top into the inlet opening.
Ensure that the sled or release board is centered and straight. A gentle push may be required to
start the sled or release board into the machine. Hold the edge of the sled or release board until it
is engaged and the laminator begins pulling it on its own.
9. The sled or release board will feed through the laminator and automatically exit at the rear of the
machine.
10.THE SLED or RELEASE BOARD WILL BE HOT! Allow the board to lie flat. Be sure to cool
before removing the tape.
11. If there is any dirt or adhesive on the surface of the board, it can be removed by dampening a lint
free cloth with ISO Propyl Alcohol (IPA) and wiping the surface.
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12
Cleaning Your EXP 42” Plus Laminator
The laminator may be cleaned with a lint free cloth, lightly dampened with a mild soap and water
solution. Do not use spray-on cleaners. Do not immerse any part of the laminator in water or any
other liquid.
Cleaning the rollers with Poly-Off Cleaners & Erasure
1. Remove the Poly-Off kit from its
packaging.
2. Place the latex gloves over your hands
for protection.
3. Pour the required amount of Poly-Off on
a sponge and/or abrasive brush.
4. Scrub the affected area until all debris
has loosened.
5. Wipe clean with a towel or cloth.
6. Place the Poly-Off kit back in its
packaging for storage.
Note: The poly-off cleaning kit is not standard with the laminator. Order part # 221065
Specifications
Capacity...................................... 41”
Height.......................................... 19 ¼”
Width........................................... 57”
Length......................................... 27 ½”
Net Weight.................................. 205 lbs.
Shipping Weight......................... 255 lbs.
Electrical..................................... 230v 30A Single Phase
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13
Trouble Shooting
Common Examples and Causes of Poor Laminating.
A. The film is not bonding to the subject or to itself at the sealed edges
Causes:
1. The heat (on either or both of the rollers) is set too low.
2. The film tension is too tight.
3. The bottom roll of film is threaded incorrectly.
4. The pressure setting is not correct.
B. There are wrinkles or irregular waves running across the laminated web
(Perpendicular to the edge)
Causes:
1. The heat set is too high.
2. There is not enough tension on the supply mandrels. (Large, irregular waves).
3. There is too much tension on the supply mandrels. (Small, fine wrinkles - “orange peel” effect).
4. The rubber laminating rollers are not clean.
5. The pressure adjustment for the laminating and pull rollers is out of adjustment.
C. There are stretch lines running with the web (Parallel to the edge)
Causes:
1. There is too much tension on the supply mandrels.
2. The heat (on either or both of the rollers) is set too high.
3. The heated rollers are not clean.
D. There are blisters on the surface or along the edge of the subject
Causes:
1. The heat is set too high on either or both heated rollers.
2. There is excessive moisture in the paper that is being laminated. (If inks are not dry, this may also
cause blisters). For high moisture content substrates, use low temperature films with a bonding
temperature of 185º-190ºF.
3. The rubber laminating rollers are not clean, or are damaged.
E. The finished lamination is curling
Causes:
1. There is unbalanced tension on the supply rolls. (Too much tension on the top supply roll will
cause the web to curl up. Too much tension on the bottom roll will cause a downward curl in the
web).
2. The bottom roll of film has been threaded incorrectly.
3. The heat is unbalanced in the top or bottom heated rollers. (If the subject curls up, there is too
much heat on the top roller. If it curls down, there is too much heat on the bottom roller).
F. There is wrinkling around the edge of the laminated item
Causes:
1. The item that needs to be laminated is too thick or there is not enough adhesive on the type of film
that is being used.
Possible Solutions:
a. Loosen tension
b. Use thicker film (Higher adhesive content)
c. Flush cut item
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14
Terms & Conditions
Dealer, warrants to the original consumer purchaser that each new SuperStick® EXP 42” Plus
laminator which proves defective in materials or workmanship within the applicable warranty period
will be repaired or at our option, replaced without charge upon its return as outlined below. The
applicable warranty shall be one year from date of purchase. “Original consumer purchaser” means
the purchaser who first purchased the product covered by this warranty other than for purpose of
resale.
Liability for breach of any warranty expressed or implied shall be limited to the repair or replacement,
at the dealer’s discretion of the defective item. The dealer shall not be liable for damages arising out
of, or in connection with the use or performance of any SuperStick® product. Any implied warranty
shall be limited in duration to the duration of this warranty. Some states do not allow limitations on
how long an implied warranty lasts for the exclusion or limitation of consequential damages, so the
above limitation may not apply to you.
There are no consumer serviceable parts in the SuperStick® EXP 42” Plus laminator. If you require
service under this warranty, contact your dealer to obtain a return authorization number (RA), pack
the product in its original packaging (or request the same from technical service when requesting the
RA), and include a description of the malfunction and proof of the date of purchase. Technical service
will arrange for the SuperStick® EXP 42” Plus laminator to be picked up by a freight company. Failure
to return the laminator in its original packaging could void this warranty.
The warranty extends to and is enforceable only by the original consumer purchaser, and only for the
period which the product remains in the possession of the original equipment purchaser. This
warranty does not cover any defect or malfunction due to the use of faulty non-SuperStick® EXP 42”
Plus laminator materials, unreasonable use or abuse of the machine, or failure to provide reasonable
and necessary maintenance. This warranty gives you specific legal rights and you may have other
rights, which vary, from state to state.
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15
Webbing Diagrams
1. Encapsulating
2. Mounting and Laminating Print to pre-coated board
3. One Step Decal
4. Two Step Decal
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Webbing Diagrams (Continued)
5. Pre-Coating Boards
6. Mounting Decal Print
7. Laminating with PSA and Release Liner
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17
Part Number Description line 1 Qty Req'd.
A5511 2002DIGITAL DRIVE SWITCH-BEZEL 1
A5514 2002 DRIVE SWITCH CLASSROOM 1
BSH0120 HEADED BUSHING 2
BSH0290 BRASS WASHER TT504 2
COL0100 COLLAR - 1/2" SPLIT 2
ELC0870 KNOB, POT 1
EXP287 LABE, PINCH POINT 1
EXP288 LABEL, DISCONNECT POWER 1
EXP290 LABEL, HOT 1
HTE0150 TRIAC 2
ROL2380 ROLLER END 1/2 4
SPK0260 SPROCKET 35B10F 1/2" 1
600045 SCREW, 10-32 X 3/8 SHC 1
600080 SCREW, 10-32 X 1-1/4 SHC 4
600194 SCREW, 5/16-18 X 3 3/4 SHC 8
600345 SCREW, 10-32 X 1/4, SET CONE PT 1
600630 SCREW, 8-32X1/2 BUTTON HEAD 4
600715 10 X 1/2 PAN PHIL T/S-B(ZINC) 18
600716 10 X 3/8 PAN PHIL T/S-B(ZINC) 4
600745 SCREW, 1/4-20X1/2 BUTTON HEAD 8
600964 SCREW, 1/4-20X2-1/4 SHCS 2
600967 SCREW, 1/4-20X1-1/4 BH HEX 4
600977 SCREW, 7/16-20X1 1/2 HEX HEAD 4
600978 WASHER 7/16IDX1 1/8X1/16 4
601100 SCREW, 6-32X1/4 PAN HEAD 2
601115 SCREW, 8-32X1/4 PAN HEAD 6
601116 6-32X1-7/8 PHILLIPS PAN HEAD 16
601130 SCREW, 8-32X5/8 PAN HEAD 4
601215 SCREW, 4-40X1/4 PAN HEAD, 2
604030 ROLL PIN, 1/8X1/2,ZINC PLATE 4
604112 3/16 X 7/8 ROLL PIN 6
604410 DOME HEAD RIVET, 1/8X.299X.25H 44
604430 RIVET GSMD44S POP SD44BS 6
604465 RIVET,SD64BS, "POP" BRAND 10
604840 WASHER 1/4 SPLIT LOCK 4
610411 1/8 KEYSTOCK 1" LG 2
610700 CUSTOM BRACKET 8-32 22
611020 SCREW, 6-32X3/8" W/PATCH PHIL 1
620116 STRAIN RELIEF BUSH HEYCO 1287 1
620430 WIRE BUSHING SB625-500 1
650831 WIRE CROSSOVER 1
651067 O'RING RETAINER FOR MANDREL 2
652821 OPERATION MANUAL, EXP 42 PLUS 1
652984 Box, Expressions 42 Plus 1
652989 Skid Expressions 42 Plus 1
654086 BUSH 1/2X3/4X1/2 FLANGE BRONZE 4
654095 BUSHING-UPPER ROLL AV DELRIN 2
707062 IDLER ROLL DOWELS 2
707099 PLAIN FRICTION PLATE 2
707100 LOWER D SLOT FRICTION PLATE 1
707231 UPPER & LOWER LEFT SUPPLY 3
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Part Number Description line 1 Qty Req'd.
707232 UPPER & LOWER RIGHT SUPPLY 2
707340 CAM, 1.750 EXP42PRO PLUS 4
707341 CAMSHAFT, EXP42PRO PLUS 2
707342 INTERNAL TENSION ADJUST KNOB 2
707343 GAP ADJUSTMENT HANDLES 2
707344 GAP ADJUSTMENT GEAR 2
707347 STOP RACK GAP ADJUSTER 2
707348 STOP RACK MOUNT 2
707349 TOP REAR SHAFT EXP 42 PRO PLUS 1
707350 BOTTOM REAR SHAFT EXP 42 PLUS 1
707359 TOP D SLOT FRICTION PLATE 1
707513 IDLER ROLER EXP 42 PLUS 2
707520 40" IND EXTENDED FEED TABLE 1
707521 40" IND EXTENDED FEED GUIDE 1
707524 MOTOR HOUSING, EXP 42 1
707544 LEFT SIDE PANEL, EXP 42 PRO PLUS 1
707554 BASE CHANNEL SUPPORT,40" INDRL 2
707554R BASE SUPPORT, REAR 42 PLUS PRO 2
707555 RIGHT SIDEPANEL, EXP 42 PRO PLUS 1
707590 42" 3" OD EXTRUDED RUBBER ROLL 2
707608 SWITCH MOUNT PLATE EXP 42 POUCH 1
707636 LEFT SIDE COVER EXP42PRO PLUS 1
707637 RIGHT SIDE COVER EXP 42 PRO PLUS 1
707641 ROLLER, EXP 42 PLUS PULL ROLL 2
707691 LOWER CONNECTOR, FRONT 3" ROLL 2
707692 UPPER CONNECTOR FRONT 42 PLUS 2
707693 LOWER CONNECTOR, REAR 42 PLUS 2
707694 UPPER CONNECTING PLATE REAR 2
707853 TURNAROUND BAR, 40"INDUSTRIAL 1
707898 PVC ROLLER END CAP 4
707910 REINFORCING BAR, 40"INDUSTRIAL 2
707961 SUPPLY ROLL SHAFT, EXP 42 PRO PLUS 2
707962 3" PVC MANDREL 75 MM OD PVC 2
707963 NIP GUARD EXP 42 PRO PLUS 1
708147 CLIP, BUSHING RETAINER 2
708149 CLIP, RETAINING RING 1" DIA 2
709540 GAP INDICATOR POINTER 2
709541 GAP INDICATOR RING 2
709542 GAP INDICATOR LABEL 2
709543 TEMPERATURE LABEL EXP 42 PLUS 1
709544 ON/OFF MOTOR SPEED LABEL 1
709546 TEMPERATURE MOUNTING PLATE 1
801230 SPROCKET, 21 TOOTH #35, 1" BORE 1
801231 SPROCKET, 10 TOOTH #35 .312 BORE 1
801878 LOCKING RING EXP 42 PLUS MANDREL 2
801969 FANS, GUARDS 3" 4
801987 FUSE HOLDER, PANEL MOUNT, .25" QCK 2
801988 FUSEHOLDER, MOLDED BASE 1
802057 HEATER, EXP 42 PLUS EVEN HEAT 2
802102 MOTOR V01925AD83 90V DC 1
802133 BUSH 1X1 1/8X 1 FLANGE 2
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19
Part Number Description line 1 Qty Req'd.
802134 WASHER ½” ID .058 THICK 2
802145 PRESSURE SPRING, 57LBS./IN,.48" 4
802162 COMPRESSION SPRING 7912197 2
802166 PHONLIC BUSH, ROTA ELEC THERMO 4
802171 BUSH 1X1 1/8X1/2 FLANGE 2
802176 THERMO END COVER - 3" ROLLER 4
802179 BUSHING 1/2X5/8X.830 FLANGE 2
802180 SPRING FOR GAP ADJUSTER 2
802235 SWITCH, 25A, 250V, DPST, ON_OFF, 1
802244 LIGHTED SWITCH, CARLING 2
802247 ROTATING ELECTRICAL CONNECTOR 4
802301 TERMINAL BLOCK 812-4KT73KT74 2
802338 PRESSURE SPRING 71536S 12
802357 THERMOCOUPLE, EXP 32/42 2
802360 LEATHER WASHER 1-114-W 4
802448 FUSE, .8A/250V SLO BLO 1
802450 FUSE 30 AMP AT 250V, 1.5"(L) x 13/32 (D) 2
821607 MOTOR CONTROL, KBIC-21PMCLS 1
821616 FAN - 3" 220VAC 4
908018 CHAIN - INDUSTRIAL #35 1
908020 ALUM FEET PROF PLUS LAM STAND 4
911121 TEMP CONTROLLER - EXP 42 PLUS 2
920008 WIRE ASS'Y, 6", BLACK, FOOT 1
920012 WIRE ASS'Y, 27", BLACK,MOTOR 1
920013 WIRE ASS'Y, 27", RED,MOTOR 1
920022 WIRE ASS'Y, 5", BLUE,HEAT 2
920027 WIRE ASS'Y, 6", WHITE,SEAL 1
920029 WIRE ASS'Y, 6", BLACK,SEAL 1
920030 WIRE ASS'Y, 6", BLACK 2
920038 WIRE ASS'Y, 13.5", WHITE, KYSWTCH 2
920053 WIRE ASS'Y, 15", BLACK 1
920056 WIRE ASS'Y, 73", BROWN 1
920058 WIRE ASS'Y, LOWER FAN, 40"IND 1
920058 WIRE ASS'Y, LOWER FAN, 40"IND 1
920060 WIRE ASS'Y, 7", BLACK 4
920063 WIRE ASS'Y, 9", BLACK 6
920066 WIRE ASS'Y, 73", WHITE 1
920084 WIRE ASS'Y, 15", WHITE 1
920095 WIRE ASS'Y, 14", BLACK 2
920155 WIRE ASS'Y, THERMOCOUPLE EXT 88 2
920157 WIRE ASS'Y, 20", WHITE 1
920158 WIRE ASS'Y, 14", BROWN FOR SSR 2
920159 WIRE ASS'Y, 13.5 BLK 2
920160 WIRE ASS'Y, 14" ,BROWN 2
951945 POWER CORD SA - 40" INDUSTRIAL 1
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