Supore Ale-1600 User manual

AUTO LENS EDGER

ALE-1600 Operation Manual (V2.0)

Shanghai Supore Instruments Co.,LTD.

http://www.supore.com

REV.20190125

- 1 -

Preface

Dear respected user:

Thank you for choosing our product and trusting our company.

ALE-1600 patternless lens edger is developed specially for optical

shops to edge the lens.

Please read the manual carefully and put it near the edger for easy

reference.

Information of the manual doesn’t have nature of the contract, thus can

be modified without prior notice. The content has been checked strictly

to make sure no errors. But it’s impossible to avoid error or omissions

so we are responsible for further update.

If user have not operated properly according to this manual and leads

to edger problem, then we will not include the problem in the scope of

our factory’s warranty.

Attention:

ALE-1600G with grooving and safe chamfering function;

- 2 -

DESCRIPTION OF SYMBOLS

Different symbols in manual can draw attention of users and can distinguish different

matters.(e.g. matters related to safety)

Following diagram have lists all symbols and descriptions:

Symbol

Description

Important warning, marking the meaning is: if the violation, inappropriate

operation of the machine, and the risk of serious damage to the existence of

life. Please read carefully.

Import suggestion: may damage the machine or cause problem. Please read

carefully.

Necessary preparation

Before any operation, make sure power is off.

Electrical problem.

Heavy product reminder

The machine is heavy and requires more than two people to carry it.

Rotate reminder:

Don’t put hands near the rotating wheels.

Pinching hands reminder:

Please pay special attention when clamping lens.

Must wear protective gloves

Especially when cleaning and changing the water tank.

Must ware work clothes,

Especially when cleaning and changing the water tank.

- 3 -

CONTENT

Preface.........................................................................................................................................................- 1 -

1. ASSEMBLING.........................................................................................................................................- 5 -

1.1 Open the packaging of machine....................................................................................................- 6 -

1.1.1 Warning ..............................................................................................................................- 6 -

1.1.2 Procedure ...........................................................................................................................- 6 -

1.2 remove the fixed transportation rails............................................................................................- 7 -

1.2.1 Condition ............................................................................................................................- 7 -

1.2.2 Procedure ...........................................................................................................................- 7 -

1.3 prepare the working table.............................................................................................................- 8 -

1.3.1 Machine specification.........................................................................................................- 8 -

1.3.2 Working table size and drilling hole rerquirement.............................................................- 9 -

1.4 Water supplying system ..............................................................................................................- 10 -

1.4.1 Description .......................................................................................................................- 10 -

1.4.2 Piper connectioin..............................................................................................................- 10 -

1.5 Electrical connection ...................................................................................................................- 13 -

1.5.1 Electrical wire of the edger...............................................................................................- 13 -

1.6 Start the edger.............................................................................................................................- 14 -

2. SAFETY PRECAUTIONS......................................................................................................................- 15 -

2.1 Notice ..........................................................................................................................................- 15 -

2.1.1 Operator ...........................................................................................................................- 15 -

2.1.2 Machine............................................................................................................................- 15 -

2.2 Suggestions..................................................................................................................................- 16 -

3. USE OF EDGER ...................................................................................................................................- 17 -

3.1. Appearance.................................................................................................................................- 17 -

3.1.1 Appearance of the edger..................................................................................................- 17 -

3.2 INTRODUCTION OF OPERATE INTERFACE....................................................................................- 18 -

3.2.1Display interface................................................................................................................- 18 -

3.2.2 Screen 1:1display..............................................................................................................- 19 -

3.2.3 Optical scanner system.....................................................................................................- 20 -

3.2.4 Change shape of pattern data ..........................................................................................- 22 -

3.2.5 Pick up stored data ...........................................................................................................- 24 -

3.2.6 Fix center of lens, put the suction cup on lens.................................................................- 25 -

3.2.7 Edging lens interface ........................................................................................................- 28 -

3.3 Lens processing............................................................................................................................- 29 -

3.3.1 Clamp/remove the lenses.................................................................................................- 29 -

3.3.2 Start/stop the grinding procedure....................................................................................- 30 -

3.3.3 Lens processing steps .......................................................................................................- 30 -

3.3.4 Processing range...............................................................................................................- 33 -

4. CONFIGURATION MENU....................................................................................................................- 34 -

4.1 Configuration menu introduction................................................................................................- 34 -

4.1.1 System menu interface.....................................................................................................- 34 -

4.1.2 Calibrate size of scanner...................................................................................................- 35 -

4.1.3 Optical blocker calibration................................................................................................- 35 -

4.1.4 The test menu...................................................................................................................- 36 -

4.1.5 Setting menu ....................................................................................................................- 38 -

4.1.6 Initial parameter setting ...................................................................................................- 39 -

4.1.7 Processing statistics table.................................................................................................- 39 -

5. DAILY MAINTENANCE OF MACHINERY...........................................................................................- 40 -

5.1 Maintenance instructions............................................................................................................- 40 -

5.2 Maintenance of touch screen parts.............................................................................................- 40 -

5.3 Replace removable clamps..........................................................................................................- 41 -

5.3.1 Replace the right clamp rubber pad.................................................................................- 41 -

- 4 -

5.4 REPLACE LENS FEELER .................................................................................................................- 42 -

5.5 Clean/replace water-proof cover.................................................................................................- 43 -

5.6 Clean the filter and water tank....................................................................................................- 44 -

6. TECHNICAL SPECIFICATIONS ..........................................................................................................- 45 -

6.1 Features.......................................................................................................................................- 45 -

6.2 Technical parameters...................................................................................................................- 46 -

7. ATTACHMENT LIST (PACKING PARTS) ............................................................................................- 47 -

- 5 -

1. ASSEMBLING

Please keep packaging materials

#2、#5

- 6 -

1.1 OPEN THE PACKAGING OF MACHINE

1.1.1 WARNING

> Machine must be put the same direction as mark shown on package, cannot be put upside

down.

> Put the machine on flat and stable surface.

1.1.2 PROCEDURE

OPEN THE PACKAGE AS FOLLOWING PROCEDURE:

#1 At least 2 person carry edger onto the ground,

#2 Cut off the 4 packing belt outside the package,

#3 Remove the package,

#4 Check supplied parts on attached list (tool box, piper etc.),

#5 Take out protecting plastic form inside the machine,

#6 Remove 4 fixing screws at the machines transportation rails,

#7 At least 2 persons carry machine from rail to working table,

#8 Remove carriage fixing device,

#9 Keep the machine package, we suggest you keep packages flat for storage

Remove carriage fixing device

- 7 -

1.2 REMOVE THE FIXED TRANSPORTATION RAILS

1.2.1 CONDITION

> Put thee machine on the working table,

> Around the machine, we need enough space.

1.2.2 PROCEDURE

Remove the rails in following procedures:

As shown in below figure:

#1 Under the help of another person,turn over the machine, so you can

find the 4 screws that used to fix the rails

#2 Use 13mm inner hexagon spanner to take off the screws, remove the

rails

#3 Keep the rails together with the other packing materials

- 8 -

1.3 PREPARE THE WORKING TABLE

1.3.1 MACHINE SPECIFICATION

Machine size as below figure:

> length = 728mm

> height = 442mm

> width = 600mm

> total weight = 75kg

H = 442

728

D = 600

- 9 -

1.3.2 WORKING TABLE SIZE AND DRILLING HOLE RERQUIREMENT

As following figure, it shows the machine size at the table and also the drain piper hole

position. Before drilling hole, make sure the position of machine.

NOTE:

> Following size for reference:

>>Length of machine：728mm；

>>Width of machine：600mm；

>>Diameter of drain piper：100mm；

>>Distance of center of drain hole to right side of machine：351mm；

>>Distance of center of drain hole to front side of machine: 328mm；

> Leave enough space around the edger.

> Make sure the working table to be flat and stable.

> Keep machine away from the heat source.

Diameter of drain piper 100mm

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