Supore Ale-1200 User manual

AUTO LENS EDGER

ALE-1200 Operation Manual(V2.0)

Shanghai Supore Instruments Co.,LTD.

http://www.supore.com

REV.20190125

- 1 -

Preface

Dear respected user:

Thank you for choosing our product and trusting our company.

ALE-1200 patternless lens edger is developed specially for optical

shops to edge the lens.

Please read the manual carefully and put it near the edger for easy

reference.

Information of the manual doesn’t have nature of the contract, thus can

be modified without prior notice. The content has been checked strictly

to make sure no errors. But it’s impossible to avoid error or omissions

so we are responsible for further update.

If user have not operate properly according to this manual and leads to

edger problem, then we will not include the problem in the scope of our

factory’s warranty.

Attention:

ALE-1200G with grooving and safe chamfering function;

- 2 -

DESCRIPTION OF SYMBOLS

Different symbols in manual can draw attention of users and can distinguish different

matters.(e.g. matters related to safety)

Following diagram have lists all symbols and descriptions:

Symbol

Description

Important warning, marking the meaning is: if the violation, inappropriate

operation of the machine, and the risk of serious damage to the existence of

life. Please read carefully.

Import suggestion: may damage the machine or cause problem. Please read

carefully.

Necessary preparation

Before any operation, make sure power is off.

Electrical problem.

Heavy product reminder

The machine is heavy and requires more than two people to carry it.

Rotate reminder:

Don’t put hands near the rotating wheels.

Pinching hands reminder:

Please pay special attention when clamping lens.

Must wear protective gloves

Especially when cleaning and changing the water tank.

Must ware work clothes,

Especially when cleaning and changing the water tank.

- 3 -

CONTENT

Preface.........................................................................................................................................................- 1 -

1. ASSEMBLING.........................................................................................................................................- 5 -

1.1 Open the packaging of machine....................................................................................................- 6 -

1.1.1 Warning ..............................................................................................................................- 6 -

1.1.2 Procedure ...........................................................................................................................- 6 -

open the package in the following steps:：................................................................................- 6 -

1.2 Take away the fixing rail wHich is used during transportation ......................................................- 7 -

1.2.1 Condition ............................................................................................................................- 7 -

1.2.2 Procedure ...........................................................................................................................- 7 -

1.3 Prepare the working table.............................................................................................................- 8 -

1.3.1 Machine specification.........................................................................................................- 8 -

1.3.2 Working table size and drilling hole requirement ..............................................................- 9 -

1.4 Water supplying system ..............................................................................................................- 10 -

1.4.1 Description .......................................................................................................................- 10 -

1.4.2 Connection of water piper................................................................................................- 10 -

1.5 Electrical connection ...................................................................................................................- 13 -

1.5.1 Electrical wire of edger.....................................................................................................- 13 -

1.6 Start the edger.............................................................................................................................- 14 -

1.6.1 Procedure .........................................................................................................................- 14 -

2. SAFETY PRECAUTIONS......................................................................................................................- 15 -

2.1 NOTICE.........................................................................................................................................- 15 -

2.1.1 Operator ...........................................................................................................................- 15 -

2.1.2 Machine............................................................................................................................- 15 -

2.2 Suggestions..................................................................................................................................- 16 -

3. USE OF EDGER ...................................................................................................................................- 17 -

3.1 APPEARANCE ...............................................................................................................................- 17 -

3.1.1 Appearance of the edger..................................................................................................- 17 -

3.2 INTRODUCTION OF THE OPERATE INTERFACE.............................................................................- 18 -

3.2.1 Display interface ...............................................................................................................- 18 -

3.2.2 Screen 1:1display：..........................................................................................................- 19 -

3.2.3 Modify of pattern data .....................................................................................................- 20 -

3.2.4 Pick up stored data ...........................................................................................................- 22 -

3.2.5 Edging lens interface ........................................................................................................- 23 -

3.3 LENS PROCESSING .......................................................................................................................- 24 -

3.3.1 Clamp/remove the lenses.................................................................................................- 24 -

3.3.2 Start/stop the grinding procedure....................................................................................- 25 -

3.3.3 Lens processing steps .......................................................................................................- 25 -

3.3.4 Processing range...............................................................................................................- 28 -

4.CONFIGURATION MENU .....................................................................................................................- 29 -

4.1 CONFIGURATION MENU INTRODUCTION....................................................................................- 29 -

4.1.1 System menu interface.....................................................................................................- 29 -

4.1.2 The test menu...................................................................................................................- 30 -

4.1.3 Setting menu ....................................................................................................................- 31 -

4.1.4 Initial parameter setting ...................................................................................................- 32 -

4.1.5 Processing statistics table.................................................................................................- 32 -

5.DAILY MAINTENANCE OF MACHINERY ............................................................................................- 33 -

5.1 MAINTENANCE INSTRUCTIONS ...................................................................................................- 33 -

5.2 MAINTENANCE OF TOUCH SCREEN PARTS ..................................................................................- 33 -

5.3 REPLACE REMOVABLE CLAMPS...................................................................................................- 34 -

5.3.1 Replace the right clamp rubber pad.................................................................................- 34 -

5.4 REPLACE LENS FEELER .................................................................................................................- 35 -

- 4 -

5.5 CLEAN/REPLACE WATER-PROOF COVER......................................................................................- 36 -

5.6 CLEAN THE FILTER AND WATER TANK..........................................................................................- 37 -

6.TECHNICAL SPECIFICATIONS ...........................................................................................................- 38 -

6.1 FEATURES.....................................................................................................................................- 38 -

6.2 TECHNICAL PARAMETERS ............................................................................................................- 39 -

7.ATTACHMENT LIST (PACKING PARTS) .............................................................................................- 40 -

- 5 -

1. ASSEMBLING

Please keep the packaging materials

#2. #5

- 6 -

1.1 Open the packaging of machine

1.1.1 WARNING

> The machine must be placed in the direction of the package logo, can not be inverted.

> Put the machine on a flat, stable surface.

1.1.2 PROCEDURE

OPEN THE PACKAGE IN THE FOLLOWING STEPS:：

#1 Need at least two people to put the machine on the ground；

#2 Cut off four packing straps on the box；

#3 Remove the box；

#4 Check the supplied accessories (toolbox, water pipe, etc.)；

#5 Remove the plastic protective material from the machine；

#6 Take away the 4 fixing rail which is used during transportation；

#7Need at least two people to lift the fixing rail and place it on the workbench;

At least two people lift the machine carriage and place it on the workbench

At least two people lift the machine carriage and place it on the workbench；

#8 Take down the screw which is fixed the carriage；

#9 keep the package,recommend to disassemble it and lay flat.

Take down the screw which is fixing the carriage

- 7 -

1.2 TAKE AWAY THE FIXING RAIL WHICH IS USED DURING

TRANSPORTATION

1.2.1 CONDITION

> Put the machine on the workbench

> need enough space around the machine.

1.2.2 PROCEDURE

Open the package in the following steps

As is showed in the picture：

#1 With the help of another person, gently flip the machine in order to gain access

to the 4 fixing screws of the carriage；

#2 Using a 13mm Allen wrench, remove the four fixing screws and remove the

carriage；

#3 Put the carriage together with the packing material.

- 8 -

1.3 PREPARE THE WORKING TABLE

1.3.1 MACHINE SPECIFICATION

The machine specifications is as shown below:：

> length = 705mm

> height = 442mm

> width = 465mm

>Total Weight = 65kg

442mm

705mm

465mm

- 9 -

1.3.2 WORKING TABLE SIZE AND DRILLING HOLE REQUIREMENT

The figure below shows the location of the edger on the workbench and where drilling is

required. Place the machine well before drilling to determine the position!

Attention：

> Refer to the given dimensions；

>>length：705mm；

>>width：465mm；

>>diameter of the drainage：100mm；

>>distance of the drainage hole center to the right side of the machine：356mm；

>>distance of the drainage hole center to the front side of the machine：190mm；

> Make enough space around the edger.

> Make sure the workbench is stable and smooth.

> Installation should be far away from the heat source.

diameter of the drainage：100mm

190mm

length：705mm

width：465mm

356mm

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