Huvitz HPE-410 User manual

PATTERNLESS-EDGER
HPE-410
USER MANUAL

2
IMPORTANT NOTICE
This product may malfunction due to electromagnetic waves caused by portable personal
telephones, transceivers, radio-controlled toys, etc. Be sure to avoid having the above objects,
which affect the normal operation of the product, brought near the product.
The information in this publication has been carefully checked and is believed to be entirely
accurate at the time of publication. HUVITZ assumes no responsibility, however, for possible
errors or omissions, or for any consequences resulting from the use of the information contained
herein.
HUVITZ reserves the right to make changes in its products or product specifications at any time
and without prior notice, and is not required to update this documentation to reflect such
changes.
9000ENG0038-A
Ver 1.1 (Aug. 2017)
©2017 HUVITZ Co., Ltd.
38, Burim-ro 170beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055, Republic of Korea
All rights reserved.
Under copyright laws, this manual may not be copied, in whole or in part, without the prior written
consent of HUVITZ Co., Ltd.

3
HPE-410
CONTENT
1. Introduction ......................................................................................................................... 6
1.1. Main Functions .............................................................................................................................6
1.2. System Configuration....................................................................................................................7
1.3. Classification ................................................................................................................................7
2. Safety Information .............................................................................................................. 8
2.1. Introduction...................................................................................................................................8
2.2. Safety Symbols.............................................................................................................................9
2.3. Environmental Considerations ....................................................................................................10
2.4. Safety Precautions......................................................................................................................12
3. System Overview .............................................................................................................. 16
3.1. Main body (HPE-410) .................................................................................................................16
3.2. Blocker .......................................................................................................................................20
3.2.1. HMB-8000 ...................................................................................................................20
3.2.2. CBK-4000 ....................................................................................................................21
3.3. Standard Accessory (Tool Box) ...................................................................................................22
4. Installation Procedure ...................................................................................................... 23
4.1. Edger..........................................................................................................................................23
4.2. Blocker .......................................................................................................................................25
4.2.1. HMB-8000 ...................................................................................................................25
4.2.2. CBK-4000 ....................................................................................................................25
5. Operation........................................................................................................................... 26
5.1. Control Button.............................................................................................................................26
5.1.1. Tracer UI/Stop Button ..................................................................................................26
5.1.2. Clamp Button...............................................................................................................27
5.1.3. Edging Start/Stop Button..............................................................................................28
5.2. Frame Reader.............................................................................................................................29
5.2.1. Tracer UI......................................................................................................................29
5.2.2. Frame Tracing..............................................................................................................31
5.2.3. Pattern Tracing ............................................................................................................31
5.3. Blocker .......................................................................................................................................32
5.3.1. Scale Plate...................................................................................................................32
5.3.2. Lens Adapter Setter .....................................................................................................32
5.3.3. Blocking Mode .............................................................................................................33
5.3.4. Operation.....................................................................................................................35
6. Edger User Interface......................................................................................................... 37
6.1. Main Screen ...............................................................................................................................37
6.1.1. Side Button ..................................................................................................................37
6.1.2. Job Management .........................................................................................................40
6.1.3. Frame Information........................................................................................................43
6.1.4. Layout Option ..............................................................................................................43
6.1.5. Edging Option..............................................................................................................47
6.1.6. Detailed Edging Option ................................................................................................54

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6.1.7. Function Button............................................................................................................56
6.2. Manual Bevel/Groove Position Modification ................................................................................57
6.2.1. Base Position...............................................................................................................57
6.2.2. Region Selection..........................................................................................................58
6.2.3. Position Modification ....................................................................................................61
6.2.4. Reset & Apply Button ...................................................................................................65
6.3. Partial Grooving Screen..............................................................................................................66
6.3.1. Region Selection..........................................................................................................67
6.3.2. Processing Type Selection ...........................................................................................69
6.3.3. Safety Bevel Button .....................................................................................................70
6.3.4. Reset & Apply Button ...................................................................................................70
6.4. Job Manager...............................................................................................................................71
6.4.1. Job selection tab..........................................................................................................71
6.4.2. Function Button............................................................................................................72
6.4.3. Waiting Job ..................................................................................................................73
6.4.4. Working Job.................................................................................................................73
6.4.5. Completed Job.............................................................................................................74
6.4.6. Job Search...................................................................................................................75
6.5. Digital Pattern .............................................................................................................................77
6.5.1. Enlargement/Reduction................................................................................................78
6.5.2. Near Vision Area Enlargement/Reduction ....................................................................79
6.5.3. Rotation .......................................................................................................................80
6.5.4. Partial Modification.......................................................................................................82
6.5.5. Reset ...........................................................................................................................83
6.5.6. Toggle R/L Sync...........................................................................................................84
6.5.7. Exit ..............................................................................................................................84
6.6. Hole Editor..................................................................................................................................86
6.6.1. Upper Side of Hole Editor ............................................................................................87
6.6.2. Working Area ...............................................................................................................87
6.6.3. Preview........................................................................................................................89
6.6.4. Function Buttons ..........................................................................................................90
6.6.5. List of Hole/Slot............................................................................................................97
6.6.6. Property of Hole/Slot....................................................................................................99
6.7. Retouch Mode ..........................................................................................................................100
6.8. Job Editor .................................................................................................................................101
6.8.1. Layout Option ............................................................................................................101
6.8.2. Edging option.............................................................................................................102
6.9. Edging Process.........................................................................................................................103
6.9.1. Edging Start...............................................................................................................103
6.9.2. Edging Screen ...........................................................................................................104
6.9.3. Edging Stop ...............................................................................................................106
6.9.4. Edging Error...............................................................................................................107
6.9.5. Edging Finish.............................................................................................................108
6.10. Frame Change..........................................................................................................................109
6.10.1. Frame Change Lens Registration...............................................................................109
6.10.2. Frame Change Mode .................................................................................................110
6.10.3. Frame Change Procedure..........................................................................................111
7. Configuration ...................................................................................................................112
7.1. Configuration of Edger ..............................................................................................................112
7.1.1. Preferences ...............................................................................................................114
7.1.2. Adjustments...............................................................................................................123
7.2. Configuration of Built-in Frame Reader .....................................................................................138

5
HPE-410
8. System Maintenance ...................................................................................................... 139
8.1. Automatic Calibration of Built-in Frame Reader.........................................................................139
8.1.1. Stroke Calibration ......................................................................................................140
8.1.2. Frame Calibration ......................................................................................................140
8.1.3. Pattern Calibration .....................................................................................................140
8.2. Built-in Frame Reader Test Mode..............................................................................................141
8.3. Automatic Calibration of Edger..................................................................................................142
8.3.1. Size Calibration..........................................................................................................142
8.3.2. Feeler Calibration.......................................................................................................142
8.4. Test Mode.................................................................................................................................142
8.4.1. Sensor .......................................................................................................................143
8.4.2. X / Y / R .....................................................................................................................145
8.4.3. Feeler ........................................................................................................................146
8.4.4. SBG / Wheel ..............................................................................................................147
8.4.5. Pump .........................................................................................................................148
8.4.6. Clamp ........................................................................................................................149
8.4.7. PI / Motor ...................................................................................................................150
8.5. Wheel Dressing ........................................................................................................................151
8.6. Statistics ...................................................................................................................................152
8.6.1. Current Statistics........................................................................................................152
8.6.2. Wheel Statistics .........................................................................................................153
8.6.3. Total Statistics............................................................................................................154
8.7. Date & Time..............................................................................................................................155
8.8. Touch Test ................................................................................................................................155
8.9. Configuration Management.......................................................................................................156
8.10. SW Upgrade .............................................................................................................................157
8.11. Maintenance Code....................................................................................................................158
8.12. Maintenance Tips......................................................................................................................159
8.12.1. Wheel Replacement...................................................................................................159
8.12.2. Regular Maintenance.................................................................................................159
8.12.3. Fuse Replacement.....................................................................................................159
8.12.4. Blocker(CBK-4000) Lamp Replacement.....................................................................160
8.12.5. Cleaning ....................................................................................................................161
9. Troubleshooting Guide................................................................................................... 162
10. Specifications and Accessories .................................................................................. 164
10.1. Standard Accessories ...............................................................................................................164
10.2. Specifications............................................................................................................................165
10.2.1. Specifications of Edger ..............................................................................................165
10.2.2. Specifications of Built-in Frame Reader .....................................................................165
10.2.3. Specifications of Blocker ............................................................................................165
10.3. Drawings of System ..................................................................................................................166
10.3.1. Drawings of Edger .....................................................................................................166
10.3.2. Drawings of Blocker (HMB-8000) ...............................................................................167
10.3.3. Drawings of Blocker (CBK-4000)................................................................................167
11. SERVICE INFORMATION .............................................................................................. 168

6
Introduction
1.1. Main Functions
•This product is for processing lenses fit into eyeglasses frame, which automatically covers from
tracing to edging.
Edging
Material
Beveling
Flat
Edging
Grooving
Polishing
Safety
Beveling
*Drilling
Plastic
○
○
○
○
○
○
Glass
○
○
X
X
○
X
High Index
○
○
○
○
○
○
Polycarbonate
○
○
○
○
○
○
Trivex®
○
○
○
○
○
○
* Drilling function is available on external drilling machine (HDM-8000)
•High Resolution TFT-LCD (9.7”) and interface with touchscreen make it possible to use it easily
and process intuitively with the actual sized data (frame, PD, FPD etc.)
•The “Digital Pattern Layout” modifies the lens shape in left/right, top/bottom as well as
circumference and optimizes the fitting challenge for Rimless and Semi-Rimless.
•Frame Tracing, Layout and Lens Edging can be processed simultaneously. Frame Tracing and
Layout work can be saved in advance during the lens edging process.
•Graphically Designed Test Mode enables you to effectively perform the routine maintenance
without the technical assistance.
•It guarantees precise processing with its ability to scan every kind of frames from rimless to
goggles.
•You can save the frame data in SD memory card so that the processing can be restarted
anytime.
•Hardware with durability and stability with effective processing algorithm makes the whole
processing easy and perfect.
1

7
HPE-410
1.2. System Configuration
•Edger + Frame Reader (HPE-410)
•Blocker
CBK-4000
HMB-8000
HBK-7000
HAB-8000
•The HPE-410 can be used with a variety of devices, from manual blocker to automatic blocker.
•This manual is based on the manual blocker.
1.3. Classification
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
•Class A equipment
Class A equipment is intended for use in an industrial environment. In the documentation for the
user, a statement shall be included drawing attention to the fact that there may be potential
difficulties in ensuring electromagnetic compatibility in other environments, due to conducted as
well as radiated disturbances.
•Protection against electric shock: Class I (when earthed)
•Measurement Category: CAT II
•Pollution Degree: 2

8
Safety Information
2.1. Introduction
Safety is everyone’s responsibility. The safe use of this machine is largely dependent upon the
installers, users, operators, and managers. It is prerequisite to read and understand these specifications
before installing, using, cleaning, fixing or revising. Fully understanding the whole instructions must be
the first priority. For this reason, the following safety notices have been placed appropriately within the
text of this manual to highlight safety related information or information requiring special emphasis. All
users, operators, and maintainers must be familiar with and pay particular attention to all signs of
Warnings and Cautions.
“Warning” indicates the presence of a hazard that could result in severe personal injury, death
or substantial property damage if ignored.
“Caution” indicates the presence of a hazard that could result in minor injury, or property
damaged if ignored.
This is used to emphasize essential information.
Be sure to read this information to avoid operating the device incorrectly.
2
!
WARNING
!
CAUTION
!
NOTE

9
HPE-410
2.2. Safety Symbols
The International Electrotechnical Commission (IEC) has established a set of symbols, which are listed
below.
This applies only to the instrument that has the certification symbol printed explicitly on the product label
or sticker.
I and O on power switch represent ON and OFF respectively.
This symbol identifies caution, risk of danger. Ensure you understand
the function of this control before using it. Control function is
described in the appropriate User’s or Service Manual.
Protective Earth Connection
Disposal of your old appliance
1. When this crossed-out wheeled bin symbol is attached to a
product it means the product is covered by the European Directive
2002/96/EC.
2. All electrical and electronic products should be disposed of
separately from the municipal waste stream via designated
collection facilities appointed by the government or the local
authorities.
3. The correct disposal of your old appliance will help prevent
potential negative consequences for the environment and human
health.
4. For more detailed information about disposal of your old appliance,
please contact your city office, waste disposal service or the shop
where you purchased the product.
Alternating Current

10
2.3. Environmental Considerations
Avoid the following environments for operation or storage:
Where the machine is exposed to water vapor.
Don’t operate the machine with wet hands Indoor use only.
Where the machine is exposed to direct sunlight.
A place where the equipment can be exposed to direct ultraviolet.
Where there are big changes in temperature.
Optimal temperature range for normal operation is from 10C to
40C(Humidity : 30 ~ 80%).
Where there is a hot equipment nearby.
Where the humidity is extremely high or there is a ventilation
problem.
Where the machine is exposed to excessive shocks or vibrations.
Where the machine is exposed to chemical material or explosive gas.
Be cautious so that things like dust and metal do not fall inside the
machine.

11
HPE-410
Don’t disassemble or open the product. HUVITZ does not take
responsibility for the possible problems
Be careful not to block the fan
of the machine.
Don’t plug the AC power cord into the outlet unless all parts of the
machine are completely connected. Otherwise, it will cause severe
damage on the machine.
Pull out the power cord with holding the plug, not the cord.
To avoid risk of electric shock, this equipment must only be
connected to a supply mains with protective earth.
This instrument must be followed by these following conditions:
•Operation
An ambient temperature range of 10℃~ 40℃(50°F ~ 104°F)
A relative humidity range of 30% ~ 80%
An atmospheric pressure range of 800 ~ 1060hpa
An indoor use, Altitude up to 2000 m
•Transportation
An ambient temperature range of -25℃~ 70℃(-13°F ~ 158°F)
A relative humidity range of 10% ~ 95% (with non-condensing)
An atmospheric pressure range of 500 ~ 1060hpa
•Storage
An ambient temperature range of -25℃~ 70℃(-13°F ~ 158°F)
A relative humidity range of 10% ~ 95% (with non-condensing)
An atmospheric pressure range of 700 ~ 1060hpa
•Temporary Overvoltage
Short-term temporary overvoltage: 1440V
Long-term temporary overvoltage: 490V
Please avoid where the equipment is exposed to excessive shocks or vibration.
※Operation time : Max 6 minutes for short-term operation
Rest time : Min. 2 minutes

12
2.4. Safety Precautions
This machine has been developed and tested according to safety standards as well as national and
international standards. This guarantees a very high degree of safety for this device. HUVITZ is legally
required to inform the users of all the information regarding safety. Observance of the instructions is the
requirement for the safety. Therefore, please read carefully all instructions before switching on this
machine. For more detailed information, please contact our Customer Service Department or one of our
local agencies.
1. This equipment must not be used (a) in an area that is in danger of explosions and (b) in the
presence of flammable, explosive, or volatile solvent such as alcohol, benzene or similar chemicals.
2. Do not place or store this machine in humid area. Humidity should be maintained between 30 and
80% for normal operation. Do not expose the device to water splashes, dripping water, or sprayed
water. Do not place containers with fluids, liquids, or gases on top of this machine.
3. The machine must be operated by a trained and qualified person or under his or her supervision.
4. Repair of this machine must be conducted by HUVITZ’s service technicians or other authorized
persons.
5. Maintenance by users must observe the User’s Manual and Service Manual. Any additional
maintenance may only be performed by HUVITZ’s service technicians or other authorized persons.
6. Manufacturers are responsible for the safety, reliability, and performance of this machine only when
the following requirements are fulfilled: (1) When the machine has been installed in a proper area,
following the manual. (2) When the machine has been operated and maintained according to the
manual and service manual.
7. Manufacturers are not responsible for the damages caused by unauthorized alterations. Such
tampering will forfeit any rights to receive services during the term of guarantee.
8. This machine must be connected with the accessories supplied by HUVITZ. If you are to use other
accessories, their safety or usability must be checked and proved by their manufacturers or HUVITZ.
9. Only those who have undergone proper training and instructions are authorized to install, use,
operate, and maintain this machine.
10. Keep the User’s Manual and Service Manual in a place easily accessible at all times for persons
operating and maintaining the equipment.

13
HPE-410
11. Do not apply excessive force to cable connections. If the cable does not connect easily, make sure
that the connector (plug) is appropriate for the receptacle (socket). If you caused any damage to a
cable connector(s) or receptacle(s), let the damage(s) be repaired by an authorized service
technician.
12. Please do not pull on any cable. Always grab the plug when disconnecting cables.
13. Before you use, check the exterior of the machine and its conditions.
14. Do not block any ventilation outlet necessary for proper heat dissipation.
15. If smoke, sparks or any abnormal noise or smell is noticed coming from the machine, please switch
the power off immediately and pull out the plug.
16. You may use your earplug as the machine makes noise while operating.
17. When you carry this product, please use a hand cart. At least three people are required to lift the
machine. If you want to move the product to other area, please contact customer service center.
18. To avoid the risk of electric shock, this machine must only be connected to protective earth.
19. Do not place the machine where it is difficult to operate the disconnecting device. (disconnecting
device: power cord)
20.The machine may be impaired if it is used in a manner not specified by the manufacturers or
manual.
21.For protection against electrical shock, all accessories connected to the outlets interfaces, such as
Pump, Vacuum Cleaner and etc, must be certified ones.( IEC/UL)
•Be sure that your body does not touch the machine while the edging wheel operates.
Otherwise, you may be seriously injured.
•Edging room cover should be fully closed during the lens finishing process. If the lens is
broken during the process, the broken pieces of lens may cause damage to the person.
The debris may also cause damage to the human eyes.
•Be sure not to press the clamp button unless the wheel completely stops. Otherwise, the
lens may be fallen and broken by the wheel, and cause a serious injury.
•If you find any crack on the edging wheel or on the bottom of the machine, immediately
stop the operation and ask for the service. If the edging wheel is broken during the
operation, the broken pieces may cause a serious injury.
!
WARNING

14
•Be sure not to edge the materials other than the spectacle lenses. Otherwise, it may
weaken the wheel performance and cause a crack on it. If the edging wheel is broken
during the operation, the broken pieces may cause a serious injury.
•Be sure not to operate the product unless the front cover of edging body is fully closed.
Otherwise, it may cause a serious injury.
•The machine should be properly installed and operated based on the instructions on this
manual. If the power is turned on without unlocking the locking device for the carriage
and feeler, it may cause damage to the product and cause malfunction of the product.
•Do not disassemble the product without receiving regular training. It may cause electric
shock or serious injury during the operation or cause the malfunction of the product.
•Make sure that the material of the authentic lens is identical with that of selected lens in
the system before starting the edging mode. Otherwise, it may cause damage to the
wheel and shorten the lifetime of wheel.
•Safety beveling for a lens made of glass should be processed at both front and rear sides
of the lens. Otherwise, it will cause damage to the wearer’s skin.
•The product should be properly installed and maintained at flat and even ground.
Otherwise, it may affect the normal operation of the machine.
•Be sure that your fingers are not caught during clamping.
•When detaching the lens adapter from the process-finished lens, use the Adapter
Remover supplied as the standard accessory. Do not pull out the lens adapter with your
hands.
•Be sure that the water supply hose is not folded or interfered with other objects causing
the problem of water supply. It may deteriorate the quality of lens finishing. The debris
of lens may cause damage to the respiratory organ of human and malfunction of the
product.
•The water entry should be closed every day.
•When moving the machine, first fix the stage and check whether the power supply is off.
Then, two or more persons should lift the bottom of the product with both hands.
•When setting down the machine, make sure not to be interfered with the obstacles. Set
down the product slowly in order to prevent any injury of human body or damage to the
product.
•When moving the machine, make sure the locking device and the screw for the cover are
properly tightened.
!
CAUTION

15
HPE-410
•When wrapping the machine, use recommended packaging and shock-absorbing
materials in order to prevent damage during the transportation.
•Be sure to use the standard accessories or tools provided together with the product for
the maintenance. Otherwise, it may cause the malfunction of the product.
•When processing wheel dressing, be sure to use dressing sticks that fit each wheel.
The dressing stick should be replaced when its length becomes so short that you cannot
hold it easily.
•Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.
•Make sure that the power cord is the correct type that is required in your area. This
Device has a universal power supply that allows operation in either 100-120 Vac or 200-
240 Vac voltage areas (no user adjustment is required).
Power Cord Requirements :
For 100-120 Vac use
- UL style SV, SVT, SJ or SJT, 18AWG, 3 conductor
- One end with NEMA 5-15P min. 10A, 125V
- Other end IEC 60320 C13 max. 3 m long
For 200-240 Vac use - Plug end
- Cable H05VV-F 3G, min. 1.0 mm2
- Other end (with appliance coupler connected to unit IEC 60320 C13), 3 m long
- CEBEC, DEMKO, KEMA, NEMKO, OVE, SEMKO, VDE, UTE, FEMKO
- Conductor Colors – brown, blue, green/yellow stripe
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own
expense.
!
NOTE

16
System Overview
3.1. Main body (HPE-410)
Front View
* Built-in frame reader is not available on NTR option.
Edging Room
3
Frame Reader
Frame Reader Cover
Edging Room
Edging Room Window
Main Display
(Touch Screen)
Feeler
Wheel for Safety Bevel, Grooving
Clamp
Main Wheel

17
HPE-410
Rear View
Built-in Frame Reader
Main Switch
Main Power Input and Fuse
Outlet for Pump 1, 2, Vacuum Cleaner
Interface Terminal
•Barcode Reader
•Auto Blocker
•Tracer out/Driller
Gripper
Gripping Bar
Stylus

18
Devices for Edging Polycarbonate
In order to process polycarbonate lens, pump 2 must be installed to supply water to the rear
side of the edging room.
!
NOTE

19
HPE-410
•Wheel types
•RPG Type : Bevel, Flat edging (It processes glass lens)
① ② ③ ④
①Glass Roughing Wheel
②Roughing Wheel
③Finishing Wheel
④Polishing Wheel
•RPW Type : Bevel, Flat edging (It cannot process glass lens)
① ② ③
①Roughing Wheel (Normal/Wide)
②Finishing Wheel
③Polishing Wheel
!
NOTE

20
3.2. Blocker
3.2.1. HMB-8000
Front View
Bottom View
Horizontal Scale Plate
Vertical Scale Plate
Switch Lever
Lens Adapter Setter
Lens Holder
Brightness Adjustment
Power Input